CN105680064B - A kind of alkaline battery once enters ring and sealing agent coater - Google Patents
A kind of alkaline battery once enters ring and sealing agent coater Download PDFInfo
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- CN105680064B CN105680064B CN201610261310.8A CN201610261310A CN105680064B CN 105680064 B CN105680064 B CN 105680064B CN 201610261310 A CN201610261310 A CN 201610261310A CN 105680064 B CN105680064 B CN 105680064B
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- carbocyclic ring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/04—Cells with aqueous electrolyte
- H01M6/06—Dry cells, i.e. cells wherein the electrolyte is rendered non-fluid
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
The present invention relates to a kind of alkaline battery once to enter ring and sealing agent coater, including board, the rotating disk being installed on board, feeding-passage, enter ring mechanism, sealing agent coater structure and tapping channel, several necks are uniformly provided with the circumferential edge of the rotating disk, entering ring mechanism includes carbocyclic ring conveying mechanism and pusher, carbocyclic ring conveying mechanism includes carbocyclic ring material separating disc and carbocyclic ring transfer passage, and three separate grooves are provided with side by side inside carbocyclic ring transfer passage；The sealing agent coater structure includes spraying frame, conveying mechanism and at least one shower nozzle, shower nozzle is respectively positioned on the edge of corresponding neck position, conveying mechanism is connected by obstruction-removing prescription pipe with shower nozzle, and shower nozzle includes coating hood and agent cylinder, and four spraying mouths are evenly equipped with the side wall of coating hood.The present invention will enter ring mechanism and sealing agent coater structure is dexterously designed and is integrated, and reduce the non-operation stand-by period between process, optimize box hat and enter ring mode, reduce broken ring rate, improve product quality.
Description
Technical field
The present invention relates to battery apparatus technical field, more particularly to a kind of alkaline battery once to enter ring and sealing agent coater.
Background technology
At present, existing alkaline battery production process route include-the first anode ring of positive pole ring forming it is inverted enter steel
- the second ring of cylinder enters three rings of cylinder-the and enters cylinder-automatic detection-line ball-painting sealing compound-people's diaphragm tube-plus electrolyte-absorption electricity
Liquid-zincification cream-slotting negative current collector-crimping-automatic detection-storage-detection voltage, electric current-finished product packing-storage are solved, whole
In individual production process, generally use conveyer belt or other mode of movements will be connected in series between each independent each operation board,
Conveying device uses single power motor more, and whole production line number of devices is more, and area occupied is big, high energy consumption, and each operation
Realize that synchronous working is relatively difficult between board.
Battery particularly in cell production process enters between ring process and painting sealing compound process, it usually needs by multiple
Transfer passage transmission screening, S bends sequence, carbocyclic ring quantity detection etc. step, moreover, it is existing enter ring apparatus be use three
Carbocyclic ring promotes in battery steel shell complete one by one in an orderly manner, and its operating efficiency is low, and easily the few ring of appearance or missing link situation occur, shadow
Ring product qualification rate；In addition, traditional battery sealing agent coating apparatus generally drives shower nozzle is movable to complete one by cylinder
A spray is pushed away, and coordinates battery steel shell to rotate and realizes and spraying sealing compound is carried out to battery steel shell, and the rotation of battery steel shell is logical
Cross be arranged in box hat transport mechanism set one rotate pressure roller, using between pressure roller and battery steel shell surface friction drive box hat around
Its axis rotates, and during driving, pressure roller easily causes box hat shape deformation to the extruding force of box hat, so under the influence of one
Process and battery quality, and equipment occupation space is big, cost is high.
The content of the invention
An object of the present invention is in view of the deficiencies of the prior art, there is provided a kind of alkaline battery once enters ring and painting
Sealing compound machine, will enter ring mechanism and sealing agent coater structure is dexterously designed and is integrated, when reducing the non-process wait between process
Between, and enter ring mechanism and use horizontal type structure, realize that three carbocyclic rings are once promoted in battery steel shell and complete to make into gyration, optimize steel
Shell enters ring mode, reduces broken ring rate, improves product quality.
The technology solution of the present invention is as follows：
A kind of alkaline battery once enters ring and sealing agent coater, including board, the rotating disk being installed on board, charging are logical
Road, enter ring mechanism, sealing agent coater structure and tapping channel, the sealing agent coater structure and enter ring mechanism and be mounted on board,
Feeding-passage and tapping channel are correspondingly arranged along the feedstock direction of rotating disk and discharging direction respectively, in the circumferential edge of rotating disk uniformly
Provided with the neck that several are used to position box hat, enter the side that ring mechanism is located at rotating disk, it is characterised in that：It is described enter ring mechanism bag
Carbocyclic ring conveying mechanism and pusher are included, carbocyclic ring conveying mechanism includes carbocyclic ring material separating disc and carbocyclic ring transfer passage, carbocyclic ring conveying
The feed end of passage is connected with the carbocyclic ring material separating disc, and axis direction of its discharge end along neck offers and the neck phase
Logical shoving hole, pusher are correspondingly installed on the side of the shoving hole；Along the carbocyclic ring side of moving inside the carbocyclic ring transfer passage
Three are provided with to horizontal Tile independently of each other and the grooves that are adapted with the appearance and size of carbocyclic ring, one end of groove extends to described
Shoving hole；
The sealing agent coater structure includes spraying frame, is used to automatically adjust the defeated of sealing agent flux installed in spraying frame lower section
Mechanism and at least one shower nozzle for being used to battery steel shell spray sealing compound, shower nozzle is sent to be respectively positioned on corresponding neck position
Edge, conveying mechanism connected by obstruction-removing prescription pipe with shower nozzle；The shower nozzle includes outside dimension and battery steel shell internal diameter size phase
The coating hood of adaptation and the agent cylinder for being placed in coating hood intracavitary, the rearward end of shower nozzle are provided with driving coating hood and moved with respect to agent cylinder or so
Dynamic transmission mechanism and the rotating mechanism of 90 ° rotatable around its axis with respect to agent cylinder of coating hood of driving, rotating mechanism fixed setting
On the rear end cap of coating hood, transmission mechanism is fixedly connected with agent cylinder, and the rear end cap of itself and coating hood, which relatively rotates, to be connected；It is described
The inside of agent cylinder offers the through hole for containing sealing compound along its axial direction, and closed slide is provided with piston in through hole, before agent cylinder
End is provided with limiting plate；In the side wall of the coating hood four spraying mouths that can be communicated with through hole are evenly equipped with along its circumference.
As an improvement, air cavity volume, its medial extremity and agent are formed between the outboard end of the piston and the inwall of coating hood
The storage chamber of an adjustable volume is formed between the inwall of cylinder, forms what is communicated with storage chamber between limiting plate and the leading section of agent cylinder
Accommodating cavity.
As an improvement, the carbocyclic ring material separating disc includes adjustment track, three dividing plates are provided with inside carbocyclic ring material separating disc, this three
Helically wire is distributed to form three separate screening tracks dividing plate, screen the feed end of track with carbocyclic ring material separating disc
Charging aperture communicates, and discharge end is connected respectively adjustment track, and the outlet for adjusting track is corresponding with carbocyclic ring transfer passage logical
Groove connects.
As an improvement, the profile of the adjustment track is twisted shape, carbocyclic ring is vertical state in its entrance, and exit is
Horizontality.
The width of each groove in the present invention inside carbocyclic ring transfer passage is identical with the height of carbocyclic ring, its height and carbocyclic ring
Outside dimension it is identical, it is ensured that motion state changes 90 ° after the transmission of carbocyclic ring adjusted track so that three carbocyclic rings synchronously enter carbon
In groove inside ring transfer passage, and coordinate pusher, three carbocyclic rings are once quickly and accurately pushed into corresponding box hat
Interior, realization once enters gyration work.
As an improvement, the pusher includes being fixed on cylinder mounting seat on board, in cylinder mounting seat
Horizontal pusher cylinder, guide rod and the guide block for being installed on guide rod end, the appearance and size of the guide block is adapted with the shoving hole
And its height is equal with the height of the shoving hole.
As an improvement, the transmission mechanism include with piston be oppositely arranged on the first cylinder on the rear end cap of coating hood and
First mounting bracket, the first cylinder are fixedly installed on spraying frame, and the first cylinder of support, the other end are fixed in one end of the first mounting bracket
Rearward end through coating hood and agent cylinder is fixedly linked, the piston rod end connection swivel plate of the first cylinder, the rear end of coating hood
Cover the locating slot for being correspondingly provided with and matching with swivel plate.
As an improvement, the arc-shaped limit groove being arranged concentrically with locating slot is arranged with the rear end cap of the coating hood, the
One installation is placed in the stopper slot；The arc chute being arranged concentrically with locating slot is additionally provided with the rear end cap of the coating hood,
Obstruction-removing prescription pipe is placed in the chute.
As an improvement, the rotating mechanism includes electric rotating machine and the second mounting bracket, electric rotating machine is installed on the second installation
On frame, the end of the second mounting bracket is fixedly connected with the rear end cap of coating hood.
As an improvement, one end of the obstruction-removing prescription pipe is arranged in agent cylinder, and its flow mouth be arranged on the side of storage chamber with
The storage chamber communicates, the other end of obstruction-removing prescription pipe sequentially pass through the rear end cap of the rearward end of agent cylinder, air cavity volume and coating hood with it is defeated
Mechanism is sent to be connected.
As an improvement, the leading section of the coating hood is circumferentially with Circular buffer groove along its side wall, spraying mouth is arranged at
In the cache slot, the both sides for spraying mouth are equipped with and smear brush.
The beneficial effects of the present invention are：
(1) present invention is dexterously integrated by that will enter ring mechanism with sealing agent coater structure integrated optimization, realizes battery steel
Shell enters ring process and applies the synchronous progress in order on a set of equipment of sealing compound process, when the non-process between reduction process waits
Between, simplify number of devices, meanwhile, enter ring mechanism and be designed as horizontal type structure, conveyed box hat feeding-passage and carbocyclic ring by rotating disk
Passage is effectively dexterously combined so that and the discharge end of carbocyclic ring transfer passage is in sustained height with ring box hat to be entered, meanwhile, carbon
Three separate grooves are provided with inside ring transfer passage so that the discharge end of carbocyclic ring transfer passage each time with three side by side
The carbocyclic ring of setting, quickly and accurately three carbocyclic rings can be once promoted with reference to pusher in box hat, avoid and traditional enter ring
There is missing link situation because carbocyclic ring to be promoted to box hat one by one in process, and this, which enters ring mechanism and optimizes box hat, enters ring mode, and broken ring rate is low,
Operating efficiency is high；
(2) after carbocyclic ring is by material separating disc sequence shunting, through corresponding adjustment track with inside corresponding carbocyclic ring transfer passage
Groove be docked and connected, and by carbocyclic ring from vertical state enter carbocyclic ring transfer passage in when change into horizontality, Mei Getong
Carbocyclic ring in groove moves in order one by one, and when being moved to the discharge end of carbocyclic ring transfer passage, three carbocyclic rings are synchronous, accurate fall into pushes away
Expect in hole, the carbocyclic ring synchronism in three grooves is good, with reference to detection means, effectively prevent few ring situation and occurs；
(3) coating hood is driven to stretch to inside battery steel shell by transmission mechanism, synchronous driving piston makes while propulsion
A mouthful position must be sprayed also synchronously change and be communicated with accommodating cavity, be changed using instantaneous pressure inside storage chamber and accommodating cavity, made
Mouthful moment must be sprayed while sprayed, coordinate 90 ° of rotating mechanism driving coating hood rotation and combination smears brush and will accordingly spray mouth injection
Sealing compound even application in battery steel shell surface, meanwhile, the rotary nozzle combination conveying mechanism and transmission mechanism with cooperation
With realizing that two-stage is automatic, quantitative control to the sealing compound quantity for spray of rotary nozzle once, whole process is rapidly completed to quantitative spray
The sealing compound penetrated carries out automatic, continuous spray uniformly and sealing compound is maximumlly made full use of；
In summary, the present invention, which has, reduces space-consuming, and automaticity is high, and equipment positioning precision is high, and cost is low etc.
Advantage；And the present invention enters ring mechanism and sealing agent coater structure by numerical control unit Synchronization Control and acted, make between each operation successively
Carry out in order, beneficial to realization automation, pipelining.
Brief description of the drawings
The present invention is described further below in conjunction with the accompanying drawings：
Fig. 1 is the structural representation of the present invention；
Fig. 2 is one of structural representation of carbocyclic ring transfer passage in the present invention；
Fig. 3 is two of the structural representation of carbocyclic ring transfer passage in the present invention；
Fig. 4 is the enlarged diagram at B in Fig. 1；
Fig. 5 is the overall structure diagram of sealing agent coater structure in the present invention；
Fig. 6 is the internal structure schematic diagram of shower nozzle in the present invention；
Fig. 7 is the structural representation of carbocyclic ring conveying mechanism in the present invention；
Fig. 8 is the structural representation of transmission mechanism and rotating mechanism in the present invention；
View when Fig. 9 is piston propulsion work in the present invention；
Figure 10 is the enlarged diagram at C in Fig. 9；
Figure 11 is the structural representation of detection means in the present invention；
Figure 12 is the structural representation of guide rod and guide block in the present invention.
Embodiment
The technical scheme in the embodiment of the present invention is clearly and completely illustrated below in conjunction with the accompanying drawings.
Embodiment one
As shown in Figure 1 to Figure 3, the present invention provides a kind of alkaline battery and once enters ring and sealing agent coater, including board 1,
The rotating disk 2 that is installed on board 1, feeding-passage 3, enter ring mechanism I, sealing agent coater structure II and tapping channel 4, it is described to apply sealing
Agent mechanism II and enter ring mechanism I and be mounted on board 1, feeding-passage 3 and tapping channel 4 are respectively along the feedstock direction of rotating disk 2
It is correspondingly arranged with discharging direction, several necks 21 for being used to position box hat is uniformly provided with the circumferential edge of rotating disk 2, enter ring machine
Structure I is located at the side of rotating disk 2；It is described enter ring mechanism I include carbocyclic ring conveying mechanism 5 and pusher 6, carbocyclic ring conveying mechanism 5 wraps
Carbocyclic ring material separating disc 51 and carbocyclic ring transfer passage 52 are included, the feed end of the carbocyclic ring transfer passage 52 is connected with the carbocyclic ring material separating disc 51
Logical, axis direction of its discharge end along neck 21 offers the shoving hole 521 communicated with the neck 21, the correspondence of pusher 6
It is installed on the side of the shoving hole 521；As shown in figure 4, inside the carbocyclic ring transfer passage 52 along carbocyclic ring direction of motion level simultaneously
The groove 522 that row is provided with three independently of each other and is adapted with the appearance and size of carbocyclic ring, one end of groove 522 extend to described push away
Expect hole 521, and the bottom of groove 522 is located above the bottom of shoving hole 521.
As shown in figure 5, the sealing agent coater structure II includes spraying frame 7, is used to automatically adjust installed in the lower section of spraying frame 7
Seal the conveying mechanism 8 of agent flux and at least one shower nozzle 9 for being used to battery steel shell spray sealing compound, 9 equal position of shower nozzle
In the edge of the corresponding position of neck 21, conveying mechanism 8 is connected by obstruction-removing prescription pipe 12 with shower nozzle 9；As shown in fig. 6, the spray
First 9 coating hoods 91 being adapted including outside dimension with battery steel shell internal diameter size and the agent cylinder 92 for being placed in the intracavitary of coating hood 91,
The rearward end of shower nozzle 9 is provided with transmission mechanism 10 and the driving phase of coating hood 91 that driving coating hood 91 moves left and right with respect to agent cylinder 92
To 92 rotatable around its axis 90 ° of rotating mechanism 11 of agent cylinder, the rotating mechanism 11 is fixedly installed on the rear end cap of coating hood 91,
Transmission mechanism 10 is fixedly connected with agent cylinder 92, and the rear end cap of itself and coating hood 91, which relatively rotates, to be connected；The inside of described dose of cylinder 92
The through hole 921 for containing sealing compound is offered along its axial direction, closed slide is provided with piston 93 in through hole 921, and piston 93 passes through
Connecting rod 931 is fixed on coating hood 91, and air cavity volume 95 is formed between the outboard end 932 of piston 93 and the inwall of coating hood 91,
The storage chamber 96 of an adjustable volume is formed between its medial extremity 933 and the inwall of agent cylinder 92, the leading section of agent cylinder 92 is provided with spacing
Plate 94, the accommodating cavity 97 communicated with storage chamber 96 is formed between limiting plate 94 and the leading section 922 of agent cylinder 92；The coating hood 91
Side wall on along its circumference be evenly equipped with four spraying mouths that can be communicated when the pressure of storage chamber 96 changes with accommodating cavity 97
911.Sealing agent coater structure II and enter ring mechanism I in the present invention and electrically connected with control unit.
The width of each groove 522 in the present invention inside carbocyclic ring transfer passage 52 is identical with the height of carbocyclic ring, its height
It is identical with the outside dimension of carbocyclic ring, it is ensured that motion state changes 90 ° after the adjusted track transmission of carbocyclic ring so that three carbocyclic ring synchronizations
Into in the groove 522 inside carbocyclic ring transfer passage 52, and coordinate pusher 6, quickly and accurately once push away three carbocyclic rings
Corresponding to entering in box hat, it can complete once to enter gyration work.
The sealing agent coater structure II is respectively positioned on the same side of rotating disk 2 with entering ring mechanism I, and is arranged at feeding-passage
Between 3 and tapping channel 4, sealing agent coater structure II is placed in behind ring mechanism I, and the box hat for entering cyclization lattice passes through the band of rotating disk 2
It is dynamic to be revolved round the sun around its axis, it is sent to automatic order and carries out applying sealing compound process with the correspondence position of sealing agent coater structure II so that
Box hat enters slitless connection between ring process and painting sealing compound process, non-interference, non-process between two processes of reduction etc.
Treat the time, improve operating efficiency.
The pusher 6 includes being fixed on the cylinder mounting seat 61 on board 1, the horizontal stroke in cylinder mounting seat 61
To pusher cylinder 62, guide rod 63 and the guide block 64 for being installed on the end of guide rod 63, wherein, the openings of neck 21 and shoving hole 521
To parallel with the axis of rotating disk 2, the profile of guide block 64 is cylinder, the appearance and size of the guide block 64 and the shoving hole
521 are adapted and its height is equal with the height of the shoving hole 521 so that guide block 64 and carbocyclic ring to be pushed into shoving hole 521
It is located in the same horizontal plane, it is ensured that carbocyclic ring smoothly can be pushed into box hat, avoids broken ring situation from occurring, and it is qualified to improve product
Rate.Pusher 6 by programming by control unit control can synchronization action, three carbocyclic rings in shoving hole 521 are pushed into simultaneously
In corresponding box hat, realization once enters ring, and operating efficiency is high.
As shown in fig. 7, in the present embodiment, the carbocyclic ring material separating disc 51 includes adjustment track 511, inside carbocyclic ring material separating disc 51
Provided with three dividing plates 512, helically wire is distributed to form three separate screening tracks 513 three dividing plates 512, screening
Charging aperture of the feed end of track 513 with carbocyclic ring material separating disc 51 communicates, and discharge end is connected respectively adjustment track 511, adjusts
The outlet of whole track 511 groove 522 corresponding with carbocyclic ring transfer passage 52 connects.Wherein, the adjustment track 511 is fried dough twist
Shape, carbocyclic ring are vertical state when being entered by screening track 513 and adjusted track 511, and it is laggard that adjusted track 511 carries out state adjustment
It is horizontality to enter in carbocyclic ring transfer passage 52.Moreover, three grooves 522 that the inside of carbocyclic ring transfer passage 52 is provided with are with adjusting
The fit inside of track 511, one end of three grooves 522 all extend to the side of the shoving hole 521 and with the phase of shoving hole 521
It is logical, and the bottom of the groove 522 is located above the bottom of shoving hole 521.The height and width of groove 522 make single carbocyclic ring just
Horizontal rolling passes through the entrance pusher that the carbocyclic ring positioned at the front end of groove 522 can automatically one by one under the push of rear carbocyclic ring
In hole 521, and the carbocyclic ring synchronizing moving in three grooves 522, it is ensured that fall three carbon having side by side every time in shoving hole 521
Three carbocyclic rings are quickly and accurately pushed into corresponding box hat by ring, horizontal pusher cylinder 62.
When entering the box hat after cyclization lattice and being sent to 9 correspondence position of shower nozzle, shower nozzle 9 starts to act, to the edge table of the box hat
Face is coated, and due to entering ring mechanism I in the present invention using once promoting three carbocyclic rings in box hat, is pushed through pusher 6
Box hat after end is certified products, and multiple shower nozzles 9 are set on sealing agent coater structure II and are entered and are not interfered between ring mechanism I, and
Largely improve operating efficiency.
As shown in figure 8, the transmission mechanism 10 includes the be oppositely arranged on piston 93 on the rear end cap of coating hood 91
One cylinder 101 and the first mounting bracket 102, the first cylinder 101 are fixedly installed on spraying frame 7 by mounting seat, the first mounting bracket
Support cylinder is fixed in 102 one end, and the rearward end 923 of the other end through coating hood 91 and agent cylinder 92 is fixedly linked, the first cylinder
101 piston rod end connects swivel plate 103, is correspondingly provided with the rear end cap of coating hood 91 and determines with what swivel plate 103 matched
Position groove 912.
It is arranged with the arc-shaped limit groove 913 being arranged concentrically with locating slot 912 on the rear end cap of the coating hood 91, first
Mounting bracket 102 is placed in the stopper slot 913.
The rotating mechanism 11 includes the mounting bracket 112 of electric rotating machine 111 and second, and electric rotating machine 111 is installed on the second peace
Shelve on 112, the end of the second mounting bracket 112 is fixedly connected with the rear end cap of coating hood 91.
In the present embodiment, the rear end cap of the coating hood 91 is provided with the arc being arranged concentrically with the locating slot 912 and slided
Groove 914, obstruction-removing prescription pipe 12 are placed in the chute 914, and when avoiding the rotation of coating hood 91, obstruction-removing prescription pipe 12 interferes with it.
Described dose of cylinder 92 is fixedly connected by pole 941 with limiting plate 94, wherein, the volume of accommodating cavity 97 remains not
Become, be quantitative, storage chamber 96 and accommodating cavity 97 form a confined space, its internal pressure change only with the volume in storage chamber 96
Change is related so that piston 93, which often promotes, once causes the volume variable quantity in storage chamber 96 and sealing compound volume in accommodating cavity 97
Variable quantity is equal.
One end of the obstruction-removing prescription pipe 12 is arranged in agent cylinder 92, and its flow mouth 121 be arranged on the side of storage chamber 96 with
The storage chamber 96 communicates, and the other end of obstruction-removing prescription pipe 12 sequentially passes through the rearward end 923 of agent cylinder 92, air cavity volume 95 and coating hood 91
Rear end cap be connected with conveying mechanism 8.And heating member 13 is equipped with around the obstruction-removing prescription pipe 12 being arranged in agent cylinder 92, it is real
Pipe heating now is carried out to sealing compound, and it is incubated using agent cylinder 92, improves the mobility of sealing compound.Wherein, piston
93 sidewall width is more than the opening size of flow mouth 121, and piston 93 realizes the flow mouth 121 along the closed slip of through hole 921
Open or close.
In the present invention, the conveying mechanism 8 includes the closed tank body 81 for being loaded with sealing compound, and the top of tank body 81, which is provided with, to be used
In by its air inlet pipe 82 with compressed air communication, obstruction-removing prescription pipe 12 is stretched into inside tank body 81, by controlling compressed air pressure to become
Change and then control through flow of the automatic transport of obstruction-removing prescription pipe 12 to the sealing compound of shower nozzle 9, realize that one-level flow is automatic, quantitatively controls.
In addition, as shown in figure 9, the internal diameter of coating hood 91 is D, the width of accommodating cavity 97 is L, the through hole inside agent cylinder 92
921 internal diameters are d, and it is l that piston 93, which often promotes stroke once, then meets：L/l=d2/D2, and the volume change in storage chamber 96
Measure needs to apply the dosage of sealing compound for a box hat, realizes that two level quantity for spray automatically controls.During work, piston 93 is along agent cylinder 92
When inwall slides into setting stroke, piston 93 often promotes once just blocks the flow mouth 121 completely, ensures in agent cylinder 92
The sealing compound capacity in portion keeps definite value, realizes that sealing compound quantitatively sprays.
In the present embodiment, the leading section of the coating hood 91 is circumferentially with Circular buffer groove 915 along its side wall, sprays mouth
911 are arranged in the cache slot 915, and the both sides for spraying mouth 911 are equipped with and smear brush 916, smear brush 916 and are rotated with coating hood 91
And the axis around coating hood 91 accordingly rotates, it is electric that the sealing compound edge that brush 916 corresponding will spray the localized ejection of mouth 911 is smeared during being somebody's turn to do
Pond box hat surface smear is uniform, improves spraying uniformity and efficiency.Wherein, as shown in Figure 10, it is pyramidal structure to spray mouth 911,
It is located at the internal diameter size that the internal diameter size of the outer wall section of coating hood 91 is more than the inner wall section positioned at coating hood 91, and sprays
Mouth 911 can be with respect to the closed slip of outer wall of agent cylinder 92, when coating hood 91 moves relative to agent cylinder 92, four on coating hood 91
The synchronizing moving of mouth 911 is sprayed, in the moment that it is connected with accommodating cavity 97, under being acted on due to pressure, its internal sealing compound is through spray
Mouth 911 moment speedup is applied, is sprayed along its opening direction divergence expression, expands spray area.
Spray water conservancy diversion and the caching effect of the structure design binding cache groove 915 of mouth 911 so that sealing compound is in cache slot
Flowed in 915 regions, effectively prevent lateral wall of the sealing compound along coating hood 91 from flowing everywhere, improve coating quality and sealing compound
Utilization rate, and then avoid sealing compound drop glue situation from occurring, meanwhile, the sealing compound ejected through each spraying moment of mouth 911 is in phase
A local complexity face is formed in the cache slot 915 answered, it is big with battery steel shell contact surface area, and spraying is evenly and efficiency
It is high.
In the present embodiment, detection means 14 is additionally provided with above the discharge end of the carbocyclic ring transfer passage 52, the detection means
14 electrically connect with control unit.Wherein, as shown in figure 11, detection means 14 includes three and three carbocyclic rings in shoving hole 521
It corresponding infrared probe 141, whether there is missing link for detecting corresponding position in shoving hole 521, avoid producing box hat
The situation of interior missing link or few ring occurs, rate of reducing the number of rejects and seconds.During work, detection means 14 transmits signals to control unit, and control is single
Member and then control the action into ring mechanism I and sealing agent coater structure II, and give corresponding action command, make its normal work or
Emergent stopping works, and avoids missing link or few ring situation.In addition, enter ring mechanism I in the present invention with sealing agent coater structure II by controlling
Unit processed controls synchronization action, and enters ring mechanism I, sealing agent coater structure II and rotating disk 2 and alternate action.
As shown in figure 12, the first helicla flute 641 is offered in the present invention in the side wall of guide block 64, guide rod 63 is provided with second
Helicla flute 631, second helicla flute 631 is connected with external device for inhaling powdery substances 15, effectively to entering dust caused by ring from box hat
Interior discharge, avoid influenceing product quality because of dust accumulation in box hat, reduce broken ring rate.Meanwhile the end of guide block 64 is provided with bullet
Property block 642, the elastomer block 642 is driven by the cylinder firm with carbocyclic ring Contact in guide block 64 and provides cushioning effect, avoid because of guide block
Instantaneous rigid shock between 64 and carbocyclic ring and produce broken ring situation.
Workflow is as follows：
Box hat is sent on rotating disk 2 in corresponding neck 21 in an orderly manner one by one by feeding-passage 3, and carbocyclic ring passes through material separating disc
After sequence shunting after its motion state is adjusted 90 ° by adjustment track 511, it is sent in an orderly manner in carbocyclic ring transfer passage 52 one by one
In corresponding groove 522, under the promotion of rear carbocyclic ring, three carbocyclic ring synchronizations at the discharge end of carbocyclic ring transfer passage 52
Tumble to shoving hole 521, after the detection of device 14 carbocyclic ring is normal after testing, pusher 6 is synchronous to the carbocyclic ring in shoving hole 521
It is pushed into corresponding box hat, during this enters ring, pusher 6 often acts once, and rotating disk 2 then rotates a work accordingly
Position, the box hat after cyclization lattice will be entered it is sent in order to carry out applying sealing compound process with sealing agent coater structure correspondence position；
Coating hood 91 is driven with respect to the movement synchronous belt piston of agent cylinder 92 by the transmission mechanism 10 in sealing agent coater structure
93 are pushed ahead along the inwall of agent cylinder 92, and the position of four spraying mouths 911 is moved with coating hood 91 synchronously to be changed and house
Communicated inside chamber 97, now, piston 93 often promotes once it just to close the flow mouth 121 of obstruction-removing prescription pipe 12, and sealing compound contains
Mechanism stops conveying sealing compound into storage chamber 96, meanwhile, the volume of storage chamber 96 is relatively reduced, and the pressure in accommodating cavity 97
Synchronous increase so that the sealing compound inside accommodating cavity 97 sprays simultaneously through four spraying moments of mouth 911, completes to battery steel shell table
Face carries out continuous spray, and the leading section of coating hood 91 has positioning and guiding effect during being somebody's turn to do so that the outer wall edge of coating hood 91
Battery steel shell inwall is relative to be slided；Then, rotating mechanism 11 drives coating hood 91 along 90 ° clockwise or counterclockwise, now,
Four spraying mouths 911 on coating hood 91, which are accordingly rotated and coordinated around the axis of coating hood 91, smears brush 916, makes its rotation once i.e. complete
The coating on battery pair box hat surface, spraying process are quick, efficient.After spraying terminates, coating hood 91 resets, and spraying mouth 911 is same
Moved further is sealed by the side wall of agent cylinder 92 is closed, and now the flow mouth 121 of obstruction-removing prescription pipe 12 is opened, and conveying mechanism 8 is from trend storage chamber
Conveying sealing compound in 96 is until its internal is full of stops, and whole process is automatically controlled by the flow of conveying mechanism 8 and piston 93
Shift motion quantitatively control the capacity that sealing compound once sprays, realize that one pushes away a spray, quantitative spraying.Whole work process, enter
Slitless connection between ring process and painting sealing compound process, it is non-interference, and the box hat after applying sealing compound process is automatically through box hat
Tapping channel 4 is sent to subsequent processing.
It is described above, preferable embodiment is only invented, but protection scope of the present invention is not limited thereto, and is appointed
What those familiar with the art the invention discloses technical scope in, the change or replacement that can readily occur in, all
It should be included within the scope of the present invention.Therefore, protection scope of the present invention should be with the protection domain of claims
It is defined.
Claims (8)
1. a kind of alkaline battery once enters ring and sealing agent coater, including board (1), be installed on board (1) rotating disk (2),
Feeding-passage (3), enter ring mechanism I, sealing agent coater structure II and tapping channel (4), it is described enter ring mechanism I and sealing agent coater structure
II is mounted on board (1), feeding-passage (3) and tapping channel (4) feedstock direction along rotating disk (2) and discharging direction respectively
It is correspondingly arranged, several necks (21) for being used to position box hat is uniformly provided with the circumferential edge of rotating disk (2), enters ring mechanism and is located at
The side of rotating disk (2), it is characterised in that：It is described enter ring mechanism I include carbocyclic ring conveying mechanism (5) and pusher (6), carbocyclic ring is defeated
Mechanism (5) is sent to include carbocyclic ring material separating disc (51) and carbocyclic ring transfer passage (52), the feed end of the carbocyclic ring transfer passage (52) and institute
State carbocyclic ring material separating disc (51) to be connected, axis direction of its discharge end along neck (21) offers what is communicated with the neck (21)
Shoving hole (521), the corresponding side for being installed on the shoving hole (521) of pusher (6)；The carbocyclic ring transfer passage (52) is internal
The groove (522) for being provided with three independently of each other along carbocyclic ring direction of motion horizontal Tile and being adapted with the appearance and size of carbocyclic ring, leads to
One end of groove (522) extends to the shoving hole (521)；
The sealing agent coater structure II includes spraying frame (7), is used to automatically adjust sealing agent flux installed in spraying frame (7) lower section
Conveying mechanism (8) and at least one shower nozzle (9) for being used to battery steel shell spray sealing compound, shower nozzle (9) be respectively positioned on pair
The edge of neck (21) position is answered, conveying mechanism (8) is connected by obstruction-removing prescription pipe (12) with shower nozzle (9)；Shower nozzle (9) bag
Coating hood (91) that outside dimension is adapted with battery steel shell internal diameter size and the agent cylinder (92) for being placed in coating hood (91) intracavitary are included,
The rearward end of shower nozzle (9) is provided with transmission mechanism (10) and the driving spray that driving coating hood (91) moves left and right with respect to agent cylinder (92)
Rotating mechanism (11) of the cover (91) with respect to 90 ° rotatable around its axis of agent cylinder (92) is applied, the rotating mechanism (11) is fixedly installed on spray
On the rear end cap for applying cover (91), transmission mechanism (10) is fixedly connected with agent cylinder (92), and it is relative with the rear end cap of coating hood (91)
Rotation connection；The inside of described dose of cylinder (92) offers the through hole (921) for containing sealing compound, through hole (921) along its axial direction
Interior closed slip is provided with piston (93), and the leading section of agent cylinder (92) is provided with limiting plate (94)；In the side wall of the coating hood (91)
Four spraying mouths (911) that can be communicated with through hole (921) are evenly equipped with along its circumference；
One end of the obstruction-removing prescription pipe (12) is arranged in agent cylinder (92), and its flow mouth (121) is arranged on the one of storage chamber (96)
Side communicates with the storage chamber (96), and the other end of obstruction-removing prescription pipe (12) sequentially passes through the rearward end (923) of agent cylinder (92), air cavity volume
(95) and the rear end cap of coating hood (91) is connected with conveying mechanism (8)；
The leading section (922) of the coating hood (91) is circumferentially with Circular buffer groove (915) along its side wall, and spraying mouth (911) is equal
It is arranged in the cache slot (915), the both sides of spraying mouth (911), which are equipped with, smears brush (916).
2. a kind of alkaline battery as claimed in claim 1 once enters ring and sealing agent coater, it is characterised in that the piston
(93) air cavity volume (95), its medial extremity (933) and agent cylinder are formed between outboard end (932) and the inwall of coating hood (91)
(92) form the storage chamber (96) of an adjustable volume between inwall, the leading section (922) of limiting plate (94) and agent cylinder (92) it
Between form the accommodating cavity (97) that is communicated with storage chamber (96).
3. a kind of alkaline battery as claimed in claim 1 once enters ring and sealing agent coater, it is characterised in that the carbocyclic ring point
Charging tray (51) includes adjustment track (511), and three dividing plates (512), three dividing plates (512) are provided with inside carbocyclic ring material separating disc (51)
Helically wire is distributed to form three separate screening tracks (513), and the feed end of screening track (513) divides with carbocyclic ring
The charging aperture of charging tray (51) communicates, and discharge end is connected respectively adjustment track (511), the outlet of adjustment track (511) and carbon
Corresponding groove (522) connection in ring transfer passage (52).
4. a kind of alkaline battery as claimed in claim 3 once enters ring and sealing agent coater, it is characterised in that the adjustment rail
The profile in road (511) is twisted shape, and carbocyclic ring is vertical state in its entrance, and exit is horizontality.
5. a kind of alkaline battery as claimed in claim 1 once enters ring and sealing agent coater, it is characterised in that the pusher
Structure (6) includes being fixed on the cylinder mounting seat (61) on board (1), the horizontal pusher cylinder in cylinder mounting seat (61)
(62), guide rod (63) and the guide block (64) of guide rod (63) end is installed on, appearance and size and the shoving hole of the guide block (64)
(521) it is adapted and its height is equal with the height of the shoving hole (521).
6. a kind of alkaline battery as claimed in claim 1 once enters ring and sealing agent coater, it is characterised in that the driver
Structure (10) includes the first cylinder (101) and the first mounting bracket being oppositely arranged on piston (93) on the rear end cap of coating hood (91)
(102), the first cylinder (101) is fixedly installed on spraying frame (7), and the first gas of support is fixed in one end of the first mounting bracket (102)
Cylinder (101), the rearward end (923) of the other end through coating hood (91) and agent cylinder (92) are fixedly linked, the work of the first cylinder (101)
Stopper rod end connects swivel plate (103), and the positioning to match with swivel plate (103) is correspondingly provided with the rear end cap of coating hood (91)
Groove (912).
7. a kind of alkaline battery as claimed in claim 6 once enters ring and sealing agent coater, it is characterised in that the coating hood
(91) the arc-shaped limit groove (913) being arranged concentrically with locating slot (912), the first mounting bracket (102) are arranged with rear end cap
It is placed in the stopper slot (913)；The arc being arranged concentrically with locating slot (912) is additionally provided with the rear end cap of the coating hood (91)
Chute (914), obstruction-removing prescription pipe (12) are placed in the chute (914).
8. a kind of alkaline battery as claimed in claim 1 once enters ring and sealing agent coater, it is characterised in that the whirler
Structure (11) includes electric rotating machine (111) and the second mounting bracket (112), and electric rotating machine (111) is installed on the second mounting bracket (112)
On, the end of the second mounting bracket (112) is fixedly connected with the rear end cap of coating hood (91).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610261310.8A CN105680064B (en) | 2016-04-22 | 2016-04-22 | A kind of alkaline battery once enters ring and sealing agent coater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610261310.8A CN105680064B (en) | 2016-04-22 | 2016-04-22 | A kind of alkaline battery once enters ring and sealing agent coater |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105680064A CN105680064A (en) | 2016-06-15 |
| CN105680064B true CN105680064B (en) | 2017-12-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610261310.8A Active CN105680064B (en) | 2016-04-22 | 2016-04-22 | A kind of alkaline battery once enters ring and sealing agent coater |
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| Country | Link |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112403988B (en) * | 2020-09-29 | 2022-09-27 | 湖南程锦农业科技开发有限公司 | Be used for chinese herbal medicine to wash slicer |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008290029A (en) * | 2007-05-28 | 2008-12-04 | Hirotec Corp | Coating device |
| CN101192677A (en) * | 2007-11-23 | 2008-06-04 | 潮州正龙电池工业有限公司 | Process for battery powdery ring inverted insertion into steel case and its device for entering ring |
| CN201579182U (en) * | 2009-12-31 | 2010-09-15 | 中银（宁波）电池有限公司 | Sealing coating system for alkaline-manganese battery |
| CN103041949B (en) * | 2012-12-21 | 2015-07-08 | 中银（宁波）电池有限公司 | Battery sealing agent coating device |
| CN203018275U (en) * | 2012-12-21 | 2013-06-26 | 中银（宁波）电池有限公司 | Battery sealing agent coating device |
| CN203018276U (en) * | 2012-12-21 | 2013-06-26 | 中银（宁波）电池有限公司 | Alkaline battery sealing agent coating device |
| CN203013856U (en) * | 2013-01-16 | 2013-06-19 | 郁南县永光电池机器有限公司 | Vertical battery seal agent coating device |
| JP6406836B2 (en) * | 2014-03-13 | 2018-10-17 | Fdk株式会社 | Cylindrical battery manufacturing method and cylindrical battery |
| CN205810961U (en) * | 2016-04-22 | 2016-12-14 | 浙江昀邦电池有限公司 | A kind of alkaline battery once enters ring and sealing agent coater |
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2016
- 2016-04-22 CN CN201610261310.8A patent/CN105680064B/en active Active
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| Publication number | Publication date |
|---|---|
| CN105680064A (en) | 2016-06-15 |
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Inventor after: Ding Cheng Inventor before: Ding Chen |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A one-time ring entry and sealing agent coating machine for alkaline battery Effective date of registration: 20210923 Granted publication date: 20171212 Pledgee: Changxin Zhejiang rural commercial bank Limited by Share Ltd. Pledgor: ZHEJIANG YUNBANG BATTERY Co.,Ltd. Registration number: Y2021980009712 |