CN203013856U - Vertical battery seal agent coating device - Google Patents
Vertical battery seal agent coating device Download PDFInfo
- Publication number
- CN203013856U CN203013856U CN2013200222188U CN201320022218U CN203013856U CN 203013856 U CN203013856 U CN 203013856U CN 2013200222188 U CN2013200222188 U CN 2013200222188U CN 201320022218 U CN201320022218 U CN 201320022218U CN 203013856 U CN203013856 U CN 203013856U
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- battery
- rotating disk
- sealing compound
- pump pressure
- coated
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Sealing Battery Cases Or Jackets (AREA)
Abstract
The utility model discloses a vertical battery seal agent coating device which comprises a driving motor, a reducing mechanism, a main transmission shaft, a battery conveying mechanism, a battery rotary plate, a seal agent pumping mechanism, a seal agent coating mechanism and a rotary motor, wherein the driving motor is connected with the reducing mechanism connected with the main transmission shaft, the battery conveying mechanism is connected with the rotary motor, and the battery rotary plate, the seal agent pumping mechanism and the seal agent coating mechanism are respectively connected with the main transmission shaft and act with the battery conveying mechanism in a mutually coordinating mode. The vertical battery seal agent coating device is simple in structure and high in production efficiency.
Description
Technical field
The utility model relates to battery manufacture plant equipment field, is specifically related to a kind of vertical battery and is coated with sealing compound equipment.
Background technology
Existing most of battery production producer prevents that to battery leakage and gas leakage from mostly adopting asphalt sealing and minority to adopt three or four stations to be coated with the mode of the sealing of sealing compound, at first the mode of asphalt sealing, because the pitch normality is to be solid-state shape, the direct heat fused of pitch be become after liquid with pouring to annotate or the method for pressure injection allows liquid asphalt flow to the battery inner chamber could to seal battery.Secondly three or four stations are coated with the mode of the sealing of sealing compound, because sealing compound has certain viscosity, liquid fluidity is relatively poor, so could carry sealing compound need to be heated to certain temperature when operating ambient temperature is low after, and the method for heating is all to adopt the direct-fired way of heat-generating pipe.
Prior art produces following shortcoming: 1, the poor sealing performance of the mode of asphalt sealing to battery can not guarantee useful life of battery; 2, the pollution to surrounding enviroment is large, makes the health of human body can not get ensureing; 3, production efficiency is low, and production cost is high; 4, the machine operation frequency is high, and the equipment component quick abrasion makes the maintenance rate of machine high.
Cause reason: be mainly 1, the mode of asphalt sealing due to asphalt heating after its viscosity large, be difficult to ensure the card surface uniform, can produce bubble simultaneously in pouring notes or pressure injection process, the component of notes or pressure injection is poured in very difficult grasp, and the bituminous pitch storing time is long easily aging, in 50 ℃ of batteries, the pitch capacity softens if temperature surpasses, gas extrusion or battery are inverted in battery, can cause electric liquid excessive, cause damaging electrical device, so to the poor sealing performance of battery, can not guarantee the useful life of battery; 2, to be coated with the mode of the sealing of sealing compound be all to adopt the direct-fired way of heat-generating pipe for asphalt sealing and three or four stations, can produce a large amount of irritating dense smokes and gas in the process of heating, these irritating dense smokes and gas not only cause the pollution of surrounding enviroment large, and the health of human body is produced to a certain degree harm; 3, asphalt sealing and three or four stations are coated with the production form that the mode of the sealing of sealing compound is all employing three or four stations, can only complete the sealing process of three or four batteries at every turn, so production efficiency is low, production cost is high; 4, in the time of will reaching production line and form a complete production network 500 to 600/minute of demands, the sealing mode of three or four stations only is improved its transmission rotating speed and realizes, often easily cause each parts wear of equipment to get soon because the mechanical movement frequency is too high after improving its transmission rotating speed, make the maintenance rate of machine high.
Summary of the invention
The utility model is intended to be one of to solve the problems of the technologies described above at least to a certain extent.
For this reason, goal of the invention of the present utility model is to provide a kind of long service life, battery smearing sealing glue equipment that maintenance rate is low.
For achieving the above object, the present invention adopts following technical scheme, a kind of vertical battery is coated with sealing compound equipment, comprises initiatively motor, reducing gear, final drive shaft, battery connecting gear, battery rotating disk, pump pressure sealing compound mechanism, sealing agent coater structure and electric rotating machine; Initiatively motor is connected with reducing gear, and reducing gear is connected with final drive shaft, and the battery connecting gear is connected with electric rotating machine, battery rotating disk, pump pressure sealing compound mechanism, the sealing agent coater structure is connected with final drive shaft respectively and with the mutual coordination of battery connecting gear.
Described battery connecting gear comprise be connected with the battery rotating disk respectively advance battery rotating disk and power transmission pond rotating disk, described electric rotating machine with advance the battery rotating disk and be connected and drive into the battery dial rotation, advance the battery rotating disk and be connected by chain with power transmission pond rotating disk.
Described pump pressure sealing compound mechanism comprises and holds mechanism, pumping mechanism, conveyance conduit be used to what hold sealing compound; Described pumping mechanism comprises draw frame machine and pressure mechanism, and wherein pressure mechanism is connected by eccentric wheel with final drive shaft; Described draw frame machine is connected with conveyance conduit with containing tank.
Described draw frame machine comprise pump pressure core limiting plate, pump pressure core, pumping cylinder nut, O-ring seal, pumping cylinder, spring, fixed pump cylinder pressure plate, be used for steel ball, pump pressure cylinder head, the fluid stopping spring of fluid stopping effect, one end of described pump pressure core is connected with pump pressure core limiting plate, the other end is plugged in pumping cylinder, the bottom of pumping cylinder is provided with the pump pressure cylinder head, the pump pressure core is arranged with spring outward, and it is interior between pump pressure core and pump pressure cylinder head that fluid stopping spring and steel ball are arranged on pumping cylinder.
Described sealing agent coater structure comprises gluing pen and lifting shaft, and the gluing pen is arranged on lifting shaft, and the gluing pen is connected with conveyance conduit, and lifting shaft is connected with final drive shaft by eccentric wheel.
Described battery rotating disk is connected with rotating disk, and rotating disk, sheave, thumb wheel, bevel gear structure connect successively, and the bevel gear structure is connected with main shaft.
Be provided with 50 screens around described battery rotating disk, described sheave is 10 work nests.
Described rotation battery means is arranged on the outside of each station, and described rotation battery means comprises rubber wheel, and described rubber wheel is driven by belt wheel, O type belt by rotation battery motor.
The beneficial effects of the utility model: 1, by adopting the mode of heating of dielectric heating oil, avoided directly heating and make when producing irritating dense smoke and gas the temperature of sealing compound remain on for a long time the state of constant temperature of heat-generating pipe, stopped the pollution to surrounding enviroment, the healthy of human body is protected, simultaneously also save power consumption, reached the energy-conservation effect of reduction of discharging; 2, three or four station asphalt sealings can only reach 400/minute with the sealing mode equipment operation speed that is coated with sealing compound is the highest, and the vertical battery sealing agent coater equipment operation speed of five to six stations can reach 500 to 600/minute, so greatly improved production efficiency, Decrease production cost; 3, to satisfy simultaneously the need of production of 500 to 600/minute of production lines, the sealing mode of three stations is per minute needs work approximately 167 times, the sealing mode of four stations is per minute also needs work 125 times, because battery too shortly is difficult to reach the uniform purpose of sealing compound in the time of staying of working position, and per minute needs work of the sealing mode of five to six stations approximately just can have been completed for 83 to 100 times, thereby greatly reduce the machine tool running frequency, the useful life of each parts of raising equipment.
Description of drawings
Fig. 1 is overall structure figure of the present utility model.
Fig. 2 is the utility model overall structure vertical view.
Fig. 3 is battery transmission mechanism schematic diagram.
Fig. 4 is the structure chart of battery rotating disk.
Fig. 5 is the structure chart of draw frame machine.
Fig. 6 is a gluing structure chart.
Embodiment
Describe structure of the present utility model and operation principle in detail below in conjunction with accompanying drawing, the instance graph of described embodiment is shown in the drawings, and wherein identical label indicates identical element from start to finish.
In the utility model, unless clear and definite regulation or restriction are separately arranged, term " installation ", be connected, connect, broad understanding should be made in the term such as fixing, for example, can be to be fixedly connected with, and can be also to removably connect, or one connects; Can be also mechanical connection, can be also to be electrically connected to; Can be direct connection, also can connect by intermediate media, can be the connection of two element internals.For the ordinary skill in the art, can understand as the case may be above-mentioned term concrete meaning in the present invention.
As shown in Figure 1, a kind of vertical battery sealing agent coater mainly is comprised of casing I, main drive gear II, the power transmission pond III of mechanism, rotation battery means IV, six major parts such as sealing agent coater structure V, the pump pressure sealing compound VI of mechanism.Wherein casing I plays the effect of fixed support; Main drive gear II is assigned to power source in each required mechanism; The power transmission pond III of mechanism with the battery in the transition chute deliver to the working position that is coated with sealing compound with and the battery that will complete operation send smoothly board; Rotation battery means IV drives battery rotary with the battery in the working position by friction; Sealing agent coater structure V is coated onto Battery Zinc nozzle internal perisporium and carbon rod head periphery wall equably with sealing compound; The pump pressure sealing compound VI of mechanism is transported to being coated with in pen of sealing agent coater structure V with sealing compound.
As shown in Figure 1, concrete structure comprises initiatively motor 1, reducing gear 3, final drive shaft 5, battery connecting gear, battery rotating disk, pump pressure sealing compound mechanism, sealing agent coater structure and electric rotating machine 2-1; The driving wheel 2 that initiatively is provided with driving wheel 2, active motor 1 on motor 1 is connected by belt with reducing gear 3, reducing gear 3 is connected by connector 4 with final drive shaft, as shown in Fig. 2-3, described battery connecting gear comprise be connected with battery rotating disk 10 respectively advance battery rotating disk 2-3 and power transmission pond rotating disk 2-5, described electric rotating machine 2-1 with advance battery rotating disk 2-3 and be connected and drive into the battery dial rotation, advance battery rotating disk 2-3 and be connected by chain with power transmission pond rotating disk 2-5; Described pump pressure sealing compound mechanism comprises and holds mechanism, pumping mechanism, conveyance conduit be used to what hold sealing compound; Described pumping mechanism comprises draw frame machine 22 and pressure mechanism 18, and wherein pressure mechanism 18 is connected with eccentric wheel 17 on being arranged on final drive shaft 5 by axle 16; Described draw frame machine 22 with hold mechanism and be connected with conveyance conduit.After battery was transported to the working position, battery existed certain time of staying in the working position, and the rubber wheel 11 that is pressing battery is driven by O type belt wheel, O type belt by rotation battery motor 12 and makes battery constantly do the circumference rotation.
As shown in Figure 1, the described mechanism that holds comprises heat preservation tank 21 and the containing tank 20 that is arranged in heat preservation tank, and sealing compound is contained in containing tank 20, is provided with Medium Oil in described heat preservation tank, is provided with heating tube 19 in Medium Oil.Described sealing agent coater structure comprises gluing pen 15 and lifting shaft 13, and gluing pen 15 is arranged on lifting shaft, and gluing pen 15 is connected with conveyance conduit, and lifting shaft 13 is connected with control cam 14 on being arranged on final drive shaft 5.Described battery rotating disk 10 is connected with rotating disk 9, and rotating disk 9, sheave 8, thumb wheel 7, bevel gear structure 6 connect successively, and bevel gear structure 6 is connected with transmission main shaft 5.
As shown in Figure 4, be provided with 50 on described battery rotating disk and hold the position, battery is shelved on and holds in the position, and each both sides that hold the position is provided with bearing 101.
As shown in Figure 5, described draw frame machine comprises fixed pump pressure core limiting plate 221, up and down pump pressure core 222, the pumping cylinder nut 223, the O-ring seal 224 that are used for sealing, the pumping cylinder 225 that is used for work, the spring 226 that the pump pressure core is resetted, the plate 227 of fixed pump cylinder pressure is for steel ball 228, pump pressure cylinder head 229, the fluid stopping spring 230 of fluid stopping effect.Its operation principle: pressure mechanism 18 is pressing pump pressure core 222 compression downwards to be promoted the inclined-plane that fluid stopping springs 230 are pressing steel ball 228 ball face sealings contact pump pressure cylinder heads 229 and makes pumping cylinder 225 inner chambers form positive pressure pressure, after arriving certain position, pressure mechanism 18 is upwards mentioned, pump pressure core 222 upwards makes rapidly pumping cylinder 225 inner chambers form negative pressure pressure imbitition sealing compounds in the inner chamber of pumping cylinder 225 under the active force of back-moving spring 226, iterative motion by positive pressure pressure conveying liquid body sealing compound to being coated with in pen.
its operation principle is as follows: at first operating personnel with liquid sealing compound put into containing tank 20 interior after, first start Fig. 2 turntable motor 2-1, secondary 2-2 of driven gear makes into battery rotating disk 2-3 and makes circular-rotation, battery on conveying transition chute is to 10 li of battery rotating disks, advancing simultaneously sprocket wheel 2-4 under battery rotating disk 2-3 also makes circular-rotation by chain-driving power transmission pond rotating disk 2-5 and will complete the battery of operation and send smoothly board, then start that in Fig. 1, main motor 1 is transferred to reduction box 3 by belt pulley 2, the output shaft of reduction box connects drive final drive shaft 5 through electromagnetic clutch 4 again and constantly rotates, the power transmission pond III of mechanism by bevel gear 6 drive thumb wheels 7 stir sheave 8 make with together be fastenedly connected and make simultaneously at the power transmission pond scratch diskette 10 on rotating disk 9 battery that the intermittent rotary motion advances each Fig. 2 on the battery rotating disk and be transported to each working position, as shown in Figure 4, battery external diameter in rotary course produces the phenomenon that scratches when being coated with sealing compound, on battery rotating disk 10 each hold the position both sides one group of rolling bearing 101 respectively is set, the frictional resistance of battery is minimized, because battery rotating disk 10 is intermittent rotaries, after battery is transported to the working position, battery exists certain time of staying in the working position, the rubber wheel 11 that is pressing battery passes through O type belt wheel by rotation battery motor 12, O type belt drives and makes battery constantly do the circumference rotation, the lifting shaft 13 that is coated with in this moment sealing agent coater structure V makes under the effect of controlling cam 14 and is coated with pen 15 rapidly downwards, chew and be coated with a lifting shaft 13 when dropping to zinc nozzle 2-3mm and stop when being coated with pen pen, pump pressure lifting shaft 16 in the pump pressure sealing compound VI of mechanism makes pump pressure bolt 18 rapidly downwards under the effect of eccentric wheel 17 simultaneously, make pump pressure component drawings 5 utilize the principle that the piston pump pressure is carried to be coated with 15 li, pen by quantitatively the liquid sealing compound being transported to by the height of regulating pump pressure bolt 18, as shown in Figure 6, in order to make sealing compound can be coated in equably Battery Zinc nozzle internal perisporium and carbon rod head periphery wall, the nib that is coated with pen with chew amount different design of hole according to the required sealing compound of outer perimeter of the interior girth of battery zinc-can and carbon rod, after sealing compound is applied to Battery Zinc nozzle internal perisporium and carbon rod head periphery wall, being coated with a lifting shaft 13 upwards resets rapidly under the effect of controlling cam 14 and eccentric wheel 17 simultaneously with pump pressure lifting shaft 16, at this moment battery rotating disk 10 is transported to next Battery pack the battery that is coated with the sealing compound working position and will be coated with sealing compound and sends smoothly board to subsequent processing at once, and so forth, so just completed the whole process that is coated with sealing compound and carries battery of whole battery.
Claims (10)
1. a vertical battery is coated with sealing compound equipment, it is characterized in that, comprises initiatively motor, reducing gear, final drive shaft, battery connecting gear, battery rotating disk, pump pressure sealing compound mechanism, sealing agent coater structure and rotation battery means; Initiatively motor is connected with reducing gear, reducing gear is connected with final drive shaft, the battery connecting gear be connected battery means and be connected with the battery rotating disk respectively, battery rotating disk, pump pressure sealing compound mechanism, the sealing agent coater structure is connected with final drive shaft respectively and with the mutual coordination of battery connecting gear.
2. vertical battery according to claim 1 is coated with sealing compound equipment, it is characterized in that, described battery connecting gear comprise be connected with the battery rotating disk respectively advance battery rotating disk and power transmission pond rotating disk, describedly advance the battery rotating disk and be connected with electric rotating machine, advance the battery rotating disk and be connected by chain with power transmission pond rotating disk.
3. vertical battery according to claim 1 is coated with sealing compound equipment, it is characterized in that, described pump pressure sealing compound mechanism comprises and holds mechanism, pumping mechanism, conveyance conduit be used to what hold sealing compound; Described pumping mechanism comprises draw frame machine and pressure mechanism, and wherein pressure mechanism is connected by eccentric wheel with final drive shaft; Described draw frame machine with hold mechanism and be connected with conveyance conduit.
4. vertical battery according to claim 3 is coated with sealing compound equipment, it is characterized in that, described draw frame machine comprise pump pressure core limiting plate, pump pressure core, pumping cylinder nut, O-ring seal, pumping cylinder, spring, fixed pump cylinder pressure plate, be used for steel ball, pump pressure cylinder head, the fluid stopping spring of fluid stopping effect, one end of described pump pressure core is connected with pump pressure core limiting plate, the other end is plugged in pumping cylinder, the bottom of pumping cylinder is provided with the pump pressure cylinder head, the pump pressure core is arranged with spring outward, and it is interior between pump pressure core and pump pressure cylinder head that fluid stopping spring and steel ball are arranged on pumping cylinder.
5. vertical battery according to claim 3 is coated with sealing compound equipment, it is characterized in that, the described mechanism that holds comprises heat preservation tank and is arranged on the interior containing tank of heat preservation tank, is provided with Medium Oil in described heat preservation tank, is provided with heating tube in Medium Oil.
6. vertical battery according to claim 1 is coated with sealing compound equipment, it is characterized in that, described sealing agent coater structure comprises gluing pen and lifting shaft, and the gluing pen is arranged on lifting shaft, the gluing pen is connected with conveyance conduit, and lifting shaft is connected with final drive shaft by eccentric wheel.
7. vertical battery according to claim 1 is coated with sealing compound equipment, it is characterized in that, described battery rotating disk is connected with main shaft by rotating disk, sheave, thumb wheel, the bevel gear structure that connects successively.
8. vertical battery according to claim 7 is coated with sealing compound equipment, it is characterized in that, is provided with 50 screens around described battery rotating disk, and described sheave is 10 work nests.
9. vertical battery according to claim 1 is coated with sealing compound equipment, it is characterized in that, described rotation battery means is arranged on the outside of each station, and described rotation battery means comprises rubber wheel, and described rubber wheel is driven by belt wheel, O type belt by rotation battery motor.
10. according to claim 1-9 arbitrary described vertical batteries are coated with sealing compound equipment, it is characterized in that, on described battery rotating disk each hold the position both sides one group of rolling bearing respectively is set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013200222188U CN203013856U (en) | 2013-01-16 | 2013-01-16 | Vertical battery seal agent coating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013200222188U CN203013856U (en) | 2013-01-16 | 2013-01-16 | Vertical battery seal agent coating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203013856U true CN203013856U (en) | 2013-06-19 |
Family
ID=48605418
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013200222188U Expired - Lifetime CN203013856U (en) | 2013-01-16 | 2013-01-16 | Vertical battery seal agent coating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203013856U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105680064A (en) * | 2016-04-22 | 2016-06-15 | 浙江昀邦电池有限公司 | Alkaline battery one-step ring entering and sealing agent coating machine |
| CN105728265A (en) * | 2016-04-22 | 2016-07-06 | 浙江昀邦电池有限公司 | Battery sealing agent spraying device |
| CN107718674A (en) * | 2017-10-19 | 2018-02-23 | 重庆电子工程职业学院 | A kind of battery cap blank forming machine |
-
2013
- 2013-01-16 CN CN2013200222188U patent/CN203013856U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105680064A (en) * | 2016-04-22 | 2016-06-15 | 浙江昀邦电池有限公司 | Alkaline battery one-step ring entering and sealing agent coating machine |
| CN105728265A (en) * | 2016-04-22 | 2016-07-06 | 浙江昀邦电池有限公司 | Battery sealing agent spraying device |
| CN105728265B (en) * | 2016-04-22 | 2017-12-26 | 浙江昀邦电池有限公司 | A kind of battery sealing agent spray equipment |
| CN107718674A (en) * | 2017-10-19 | 2018-02-23 | 重庆电子工程职业学院 | A kind of battery cap blank forming machine |
| CN107718674B (en) * | 2017-10-19 | 2019-05-07 | 重庆电子工程职业学院 | A kind of battery cap blank forming machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130619 |
|
| CX01 | Expiry of patent term |