CN105845777B - 一种可粘可剥的柔性薄膜太阳能电池的制备方法 - Google Patents
一种可粘可剥的柔性薄膜太阳能电池的制备方法 Download PDFInfo
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract description 5
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- 238000004519 manufacturing process Methods 0.000 abstract description 3
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Abstract
本发明涉及太阳能电池技术领域,特别是涉及一种可粘可剥的柔性薄膜太阳能电池的制备方法。具体为:在柔性衬底的一面上制备壁虎胶带;将柔性衬底的壁虎胶带的一面平整的粘贴到传统硬质衬底上;在传统硬质衬底设备中,在柔性衬底的另一面制备硅薄膜太阳电池,或者直接在柔性衬底的另一面制备有机电池、钙钛矿电池或薄膜电池;将制备好的电池揭下之后封装,形成可粘贴可剥的柔性薄膜太阳能电池。该种薄膜电池可以直接粘贴在屋顶,墙壁,帐篷等各种场合,而且还可以方便的揭下;尤其是对于硅薄膜太阳能电池来说,可以直接把壁虎胶带基底粘贴到玻璃上在传统的PECVD设备中制备,避免使用卷到卷的设备,大幅降低柔性硅薄膜太阳能电池的生产成本。
Description
技术领域
本发明涉及太阳能电池技术领域,特别是涉及一种可粘可剥的柔性薄膜太阳能电池的制备方法。
背景技术
柔性薄膜太阳能电池重量轻,可卷曲,功质比高等特点,有其独特的应用范围,不过制备过程中需要使用到卷到卷的制备技术,现有的硬质衬底的设备无法兼容,主要是柔性衬底在传统设备中无法保持平整,在玻璃等硬衬底上粘贴柔性衬底的方法会有粘贴胶耐温性,真空污染等问题。
发明内容
本发明的目的是提供一种可粘可剥的柔性薄膜太阳能电池的制造方法,使用壁虎胶带利用范德华力粘贴到硬质衬底上,不存在污染,耐温,应力等问题,因而可以方便的粘贴到硬质衬底上,兼容硬质衬底镀膜设备,制备完成电池后,可以方便的揭下,制备成电池之后,也可以变成一种可以直接粘贴,且很方便揭下的柔性电池。可以方便的应用在手机,帐篷,阳伞,建筑等各种场合;尤其是对于硅薄膜太阳能电池来说,可以直接把壁虎胶带基底粘贴到玻璃等传统硬质衬底上在传统的PECVD设备中制备,避免使用卷到卷的设备,大幅降低柔性硅薄膜太阳能电池的生产成本。
本发明采用的具体是技术方案为:
(1)在柔性衬底的一面上制备壁虎胶带。
(2)将制备好的柔性衬底的壁虎胶带的一面平整的粘贴到传统硬质衬底上。
(3)在传统硬质衬底设备中,在柔性衬底的另一面制备硅薄膜太阳电池,或者直接在在柔性衬底的另一面制备有机电池、钙钛矿电池或薄膜电池。
(4)将制备好的电池从传统硬质衬底上揭下之后封装,形成一种可粘贴可剥离的柔性薄膜太阳能电池。
步骤(1)中,所述的柔性衬底为不锈钢、PET或聚酰亚胺。
步骤(1)中,在柔性衬底上制备壁虎胶带指:在柔性衬底表面采用等离子刻蚀制备成周期性的纳米柱,形成壁虎胶带;或者在柔性衬底表面制备碳纳米管,形成壁虎胶带,或者使用光刻法、电子束和氧等离子体干刻蚀法、氧化铝模板法或溶液化学结合浸渍法制备一维纳米列阵,在柔性衬底表面实现壁虎胶带。
步骤(2)中,传统硬质衬底指玻璃。
壁虎胶带的粘附力应通过调节纳米结构的密度使得粘附力的范围为0.1N/平方厘米-1N/平方厘米的范围,可以方便的手动剥离而不会损坏壁虎胶带的结构。
附图说明
图1为本发明所述制备方法的步骤示意图。
具体实施方式
1.在聚酰亚胺衬底上制备垂直取向的碳纳米管列阵,所使用的方法为化学气相沉积法在单温炉内制备定向的碳纳米管列阵,碳纳米管的直径为10-50nm,高度为0.1-1微米。
2.将制备好壁虎胶带的聚酰亚胺薄膜粘贴到玻璃上。
3.在传统硬质衬底设备中制备硅薄膜太阳能电池,或者直接在背面制备有机电池,CIGS电池,CZTS等电池。
4.将制备好的薄膜电池揭下,然后封装。
Claims (2)
1.一种可粘可剥的柔性薄膜太阳能电池的制备方法,其特征在于具体步骤如下:
(1)在柔性衬底的一面上制备壁虎胶带;
(2)将制备好的柔性衬底的壁虎胶带的一面平整的粘贴到传统硬质衬底上;
(3)在传统硬质衬底设备中,在柔性衬底的另一面上制备薄膜电池;
(4)将制备好的电池从传统硬质衬底上揭下之后封装,形成一种可粘贴可剥离的柔性薄膜太阳能电池;
步骤(1)中,在柔性衬底上制备壁虎胶带指:在柔性衬底表面采用等离子刻蚀制备成周期性的纳米柱,形成壁虎胶带;或者在柔性衬底表面制备碳纳米管,形成壁虎胶带,或者使用光刻法、电子束和氧等离子体干刻蚀法、氧化铝模板法或溶液化学结合浸渍法制备一维纳米列阵,在柔性衬底表面实现壁虎胶带;
步骤(2)中,传统硬质衬底指玻璃。
2.如权利要求1所述的一种可粘可剥的柔性薄膜太阳能电池的制备方法,其特征在于:步骤(1)中,所述的柔性衬底为不锈钢、PET或聚酰亚胺。
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