CN105842048A - A glass detection rack provided with a worm gear, a rotary table, aperture camera shooting, round corner backup plates and a nickel alloy - Google Patents

A glass detection rack provided with a worm gear, a rotary table, aperture camera shooting, round corner backup plates and a nickel alloy Download PDF

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Publication number
CN105842048A
CN105842048A CN201610221433.9A CN201610221433A CN105842048A CN 105842048 A CN105842048 A CN 105842048A CN 201610221433 A CN201610221433 A CN 201610221433A CN 105842048 A CN105842048 A CN 105842048A
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plane
fixed
backup plate
plate
worm gear
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陈丹青
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Wenzhou Economic And Technological Development Zone Binhai Xiongjie Electromechanical Development Studio
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Wenzhou Economic And Technological Development Zone Binhai Xiongjie Electromechanical Development Studio
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Priority to CN201610221433.9A priority Critical patent/CN105842048A/en
Publication of CN105842048A publication Critical patent/CN105842048A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/30Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight
    • G01N3/307Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight generated by a compressed or tensile-stressed spring; generated by pneumatic or hydraulic means

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The invention relates to a tempered glass testing and detecting rack, particularly a glass detection rack provided with a worm gear, a rotary table, aperture camera shooting, round corner backup plates and a nickel alloy. According to improvements, a transmission worm gear is fixed to a rotating shaft at one side of the rotary table and is matched with a worm shaft, two ends of the worm shaft are respectively rotatably fixed to the inside of a worm shaft support, the worm shaft support is fixed to the external surface of a corresponding supporting side plate, one end of the worm shaft is provided with a worm shaft cranking handle, the outer end of the rotating shaft at one side of the rotary table is provided with a rotating-shaft gear segment and rotating shaft threads, a rotating-gear flat key is disposed in a rotating-shaft key slot and is used for driving the rotating shaft of the rotary table to rotate through the a transmission worm gear so that the testing rotary table is driven to rotate afterwards, an industrial camera is under a camera end head, a horizontal aperture rack is provided with a round fluorescent tube, an air cylinder impactor is slidably fixed to an impact cross bar, a round rail corner backup plate assembly is adopted and sliding corner parts are rotary relative to clamping parts, thus achieving fixation of quadrangle glass with different included angles and facilitating installation and combination.

Description

Worm gear turntable aperture images round corner backup plate nickel alloy glass detection frame
Technical field
The present invention relates to a kind of safety glass test verification frame, the test verification frame particularly relating to wear aperture camera assembly substitutes manually-operated worm gear turntable aperture shooting round corner backup plate nickel alloy glass detection frame.
Background technology
Since Gordon Gaile G once published an article in 1996 " Automated Glass Fragmentation Analysis ", the detection algorithm of glass fragment is inquired into, the document relates to two key technologies: 1 image capture technology: below the sensitive paper of a glass fragment imaging, apply light source respectively from two different angles, respectively collect the original digital image of a width fragment slot line shadow.So, owing to employing the light source of different angles, the two width images the most difference collected.Wherein piece image produces the position of inconspicuous slot line due to illumination reason, the most obvious in other piece image.Therefore, in due course two width images being combined, the discontinuous phenomenon of slot line can be improved.2 image segmentation algorithms: cutting procedure includes the following steps: pretreatment is removed in two width original images by the reflective the brightest or the darkest noise caused of the dust in glass or slot line edge;Carrying out independent slot line detection, two width images are merged into the image of the complete slot line of a width, extract slot line, finally carry out fragment identification.J. Haywood, J. W. V. Miller et al. develops a glass fragment automatic recognition system, and published an article " Automated Counting System in 1998 For the ECE Fragmagmentation Test》.Its recognition methods can be described as: the debris field of to be counted piece of number is marked on sensitive paper artificially, and scanner scanning obtains digital picture.Subsequent treatment is carried out based on scan image, and image processing step includes: compensate uneven illumination, reduces noise, determines slot line.Before statistics block number, employ a kind of special recovery algorithms and fill the slot line of " loss ".This system can identify and count the quantity of the fragment in tab area in theory, due to the transparency of glass, up to the present, directly unsatisfactory by image digitization precision obtained by shooting, often must rely on artificial counting as supplementing.
In the glass applications of the special dimensions such as automobile, one is designed perfect cubing is to determine the stay-in-grade important factor of a glass product.Diversity due to present Automobile Design, glass on corresponding car is the most increasingly sophisticated, square or rectangle it is frequently not in glass profile, present parallelogram or trapezoidal glass can be found everywhere, in the past for the detection of this kind of irregular quadrilateral glass, there is no unified fixed frame, glass periphery can only be retrained by adhesive tape or other modes, or on safety glass, cover thin film, to prevent glass fragment from splashing.Adhesive tape also has and is burst, by safety glass, the possibility that strength collapses out simultaneously, causes operating personnel injured, and therefore, the improvement to safety glass fragmentation test frame is the most necessary.
Summary of the invention
The problem existed for above prior art, the present invention installs aperture camera assembly on integral-rack, in conjunction with worm and gear Turnover testing turntable, it is equipped with operation long-rod alocking and locks solid, particularly be provided with round slideway corner backup plate assembly and cylinder impactor, backup plate part is carried out isoplanar can corner regulation design, it is achieved that the safety glass to difformity size quadrangle, a kind of verification test frame can be shared to do safety glass fragmentation test, specific as follows:
Worm gear turntable aperture images round corner backup plate nickel alloy glass detection frame, and in the support side plate of integral-rack both sides, plane is the most all fixed with platen support and lock pin bearing;There is platen rotating shaft test table both sides, and the platen rotating shaft of both sides is the most rotatable to be fixed in platen support, the rear shear plate on integral-rack has plane in back plate, lower plane after plane holds test table in back plate;
Plug lockhole is had, for being slidably matched between described lock pin bearing endoporus and light beam lock pin cylindrical on described test table both sides vertical plane;Described light beam lock pin outer end has outside lock pin, outside lock pin on have a long hole slot of lock pin, operation stock passes through the long hole slot of described lock pin;There is operation lever operation stock upper end, operation pivot pin is had between operation stock lower end and operation bearing, operation pivot pin two ends are fixed on operation bearing, coordinate for rotatable between the endoporus of operation stock lower end with operation pivot pin cylindrical, and the operation rest base of both sides is fixed on operation seat screw;Fixed circuit orbit corner backup plate assembly in plane on described test table, described platen support fixed cullet returnable between plane together with described lock pin bearing and in support side plate;As improvement:
Being further fixed on transmission worm gear in the platen rotating shaft of side, transmission worm gear worm shaft, and worm shaft two ends are the most rotatable to be fixed in worm bearing, and worm bearing is fixed on corresponding support side plate lateral surface, and worm shaft one end also has worm screw crank handle;
Also having rotating shaft worm gear section and shaft thread on the platen rotating shaft outer end of side, rotating shaft worm gear section has rotating shaft keyway, is furnished with worm gear flat key in rotating shaft keyway, the effect of worm gear flat key is to allow transmission worm gear drive platen rotating shaft to rotate, and then drives test table rotation;
Having aperture to image plagioclase handle in aperture shooting rotating disk on aperture camera assembly, aperture shooting plagioclase handle outer lower end has horizon light coil and upright transverse arm camera stand, and on upright transverse arm camera stand, there is video camera termination outer end, and under video camera termination, front is industrial camera;
There is a circular fluorescent pipe in described horizon light coil, aperture shooting rotating disk has rotating disk endoporus and rotating disk lower surface;Aperture shooting circle endoporus and bracing ring upper surface and bracing ring trip bolt is had on aperture camera support circle, described aperture shooting circle one circular abutment of endoporus and heel row is slidably matched, and aperture camera support circle is fixed on this described circular abutment of heel row by described bracing ring trip bolt;Described rotating disk lower surface is held in the palm in described bracing ring upper surface, described rotating disk endoporus also coordinates for rotary sliding with between this described circular abutment of heel row, make described horizon light coil together with industrial camera, set height position is made synchronous rotary motion;
Slip fixed cylinder impactor on impact cross bar;Jump bit cone is had on cylinder impactor, the material of jump bit cone is nickel-base alloy, described nickel-base alloy is made up of the element of following percentage by weight: Ni:21 ~ 23%, W:4.1 ~ 4.3%, Cr:2.1 ~ 2.3%, Cu:2.1 ~ 2.3%, Mo:1.1 ~ 1.3%, C:1.0 ~ 1.2%, Sn:1.4 ~ 1.6%, and surplus is Fe and inevitable impurity;The weight percent content of described impurity is: Si less than 0.21%, S less than 0.012%, P less than 0.016%, the rockwell superficial hardness number of this nickel-base alloy is HRC67 ~ 69.
As improving further: described circuit orbit corner backup plate assembly includes the first backup plate, the second backup plate, the 3rd backup plate and the 4th backup plate that four physical dimensions are identical, every backup plate is made up of retained part and sliding corner, is rotatably connected fixing by pivot pin rivet between retained part and the sliding corner of every backup plate;Described pivot pin rivet passes through rotation through hole and step through-hole successively, and the pivot pin rivet rotatable overlap joint of lower plane that will trackslip is fixed on backup plate in plane;
The upper surface of described retained part is plane on backup plate, and on backup plate, there is circular protruding rail one end of plane, and circular protruding rail and backup plate have transition protruding rail between plane;On described backup plate, the other end of plane has step through-hole, step through-hole both sides to have through hole angle face, and the backup plate between two side through hole angle faces has corner scale in plane;
The lower surface of described sliding corner is the lower plane that trackslips, and the lower plane that trackslips has rotation through hole, and rotating through hole side has corner window;Rotating through hole opposite side has arch cambered surface, arch cambered surface opposite face to have ladder plane, and ladder plane has circular arc groove, circular arc groove both ends open, and circular arc groove both sides have two groove screws respectively;Replaceable lining has put excircle of bushing arc and lining Inner arc and lining stationary plane, and lining fixed plate has two countersunk head through holes and solid plate contact surface and solid limit, sheet separation;Four solid plate bolts pass through the countersunk head through hole in two pieces of lining fixed plates respectively, and four solid plate bolts coordinate with described groove screw screw-tightened respectively, are fixed in described ladder plane by described solid plate contact surface;Described solid plate contact surface pressed against described lining stationary plane simultaneously, is fixed among described circular arc groove by described replaceable lining;Described replaceable lining uses self-lubricating material, and this self-lubricating material is ptfe composite, and the weight percentages of components of ptfe composite is: polytetrafluoroethylene (PTFE) 71 ~ 73%, graphite powder 21 ~ 23%, polybenzoate 5 ~ 7%.
As improving further: the hard nickel alloy coating having a layer thickness to be 0.24 ~ 0.26 millimeter on described circular protruding rail surface, this hard nickel alloy coating material is made up of the element of following percentage by weight: Ni:32.6 ~ 32.8%, Zn:4.3 ~ 4.5%, Mo:3.2 ~ 3.4%, Al:2.2 ~ 2.4%, W:2.2 ~ 2.4%, Nb:1.1 ~ 1.3%, C:1.0 ~ 1.2%, and surplus is Fe and inevitable impurity;The weight percent content of described impurity is: Si less than 0.22%, S less than 0.014%, P less than 0.015%, the rockwell superficial hardness number of this hard nickel alloy coating is HRC58 ~ 60.
As improving further: on described backup plate, planar inner has clamping slope, on clamping slope, extruding is fixed with rubber compressing tablet, described rubber compressing tablet uses synthesizing butadiene styrene rubber, its material composition is: butadiene-styrene rubber 32 ~ 34%, sulphur 1.3 ~ 1.5%, zinc oxide 7.1 ~ 7.3%, stearic acid 1.3 ~ 1.5%, medium accelerator 3.7 ~ 3.9%, fast accelerator 0.8 ~ 1.0%, age resistor 2.3 ~ 2.5%, carbon black 16 ~ 18%, softening oil 4.1 ~ 4.3%, rubber powder 15 ~ 17%, coupling agent 1.3 ~ 1.5%, remaining is inserts, and described inserts is the talcum powder being not less than 1280 mesh.
Beneficial effects of the present invention:
(1), the present invention is additionally arranged aperture camera assembly on integral-rack, the second camera utilizing circular fluorescent pipe to produce ring light is taken pictures, imaging, with not having square fluorescent tube to produce the independent of four chow ring light, comparison of taking pictures, the boundary discrimination accuracy of glass fragment improves 30%;Shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, and can produce by batch completely, can be applicable in associated production enterprise and detection technique mechanism;
The turning structure of test table on integral-rack is arranged, it is simple to remove chunk glass, is equipped with cullet returnable, it is ensured that chunk glass does not scatters;The mobile return pulley of configuration under support side plate on integral-rack, it is simple to the overall little scope of the present invention moves;In worm-and-wheel gear combination back plate, plane holds lower plane after test table, in conjunction with light beam lock pin by locking positioning in the plug lockhole of test table both sides, overcome the defect of transmission worm gear and worm shaft fit clearance, during making the trapezoidal glass plate of whole test, test table keeps firm.Particularly liftable fixed impact cross bar on circular abutment, slip fixed cylinder impactor on impact cross bar;Cylinder impactor can be remotely connected to computer disposal center easily, realize remotely controlling to smash the dangerous step of trapezoidal glass plate, glass breaking moment surprisingly splashes injury to avoid site operation personnel to suffer, it is consistent that application cylinder impactor realizes each hammer weight, it is ensured that crushing test is unified and standard.
(2), platen support together with described lock pin bearing, cullet returnable is fixed on plane in support side plate, safety glass fragment can be disposed easily and fall among cullet returnable;It is provided with container bin gate spring on container discharge door, it is ensured that container discharge door can touch container discharge mouth tightly, does not allow chunk glass scatter.
(3), using circuit orbit corner backup plate assembly, every backup plate is made up of retained part and sliding corner, and sliding corner is relative to the rotatable design of retained part, it is achieved that fix different angle quadrangle glass;
Interference fit is had to produce extruding expansive force between inclined-plane, slip-off preventing raised line both sides and inclined-plane, slip-off preventing groove both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue;Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line height and slip-off preventing depth of groove;
And on described clamping slope, have one layer of rubber compressing tablet, adjustment width trapezoidal glass plate carried out plane spacing while, a downward component can be produced so that be test for trapezoidal glass plate and touch test table, it is to avoid trapezoidal glass plate local pressure is uneven produces explosion.
Accompanying drawing explanation
Fig. 1 is the stereoscopic appearance figure of the present invention.
Fig. 2 is the stereoscopic appearance figure that the aperture camera assembly 900 in Fig. 1 is in running order.
Fig. 3 is that the present invention in Fig. 1 is in the stereoscopic appearance figure removing glass fragment duty.
Fig. 4 is the enlarged drawing of the aperture camera assembly 900 in Fig. 2.
Fig. 5 is aperture camera support circle 820 enlarged drawing in Fig. 4.
Fig. 6 is cylinder impactor 590 enlarged drawing in Fig. 3.
Fig. 7 is the vertical cross section of the transmission worm gear 161 in Fig. 1 and worm shaft 151 site of engagement..
Fig. 8 is the stereoscopic appearance figure of the cullet returnable 140 in Fig. 1 and container discharge door 146 assembly.
Fig. 9 is the independent stereoscopic appearance figure after the cullet returnable 140 in Fig. 8 is unloaded except container discharge door 146.
Figure 10 be light beam lock pin in Fig. 1 189 with plug lockhole 198 binding site along light beam lock pin 189 axial line vertical cross section.
Figure 11 is the light beam lock pin 189 in Figure 10 and plug lockhole 198 disengaged condition.
Figure 12 is the integral-rack independent stereoscopic appearance figure being made up of the support side plate 200 of both sides and rear shear plate 176 and bottom narrow boards 175 in Fig. 1.
Figure 13 is the independent stereoscopic appearance figure of test table 190 in Fig. 1.
Figure 14 is the transmission worm gear 161 in Fig. 3 and worm shaft 151 site of engagement and the enlarged drawing at operation stock 133 position.
Figure 15 is that the circuit orbit corner backup plate assembly 500 in Fig. 1 is at the top view being applied in combination.
Figure 16 is that the circuit orbit corner backup plate assembly 500 in Figure 15 presents parallelogram state figure.
Figure 17 is the A A profile in Figure 15.
Figure 18 is the partial enlarged drawing in Figure 17.
Figure 19 is the B B profile in Figure 16.
Figure 20 is the first sliding corner 518 profile in Figure 19.
Figure 21 is the profile after unloading in Figure 20 except replaceable lining set 644 and lining fixed plate 695.
Figure 22 is replaceable lining 644 profile in Figure 20.
Figure 23 is lining fixed plate 695 profile in Figure 18.
Figure 24 is the isometric front view of Figure 20.
Figure 25 is the rear isometric view of Figure 20.
Figure 26 is the outline drawing of the first retained part 519 in 16.
Figure 27 is the C C profile in Figure 26.
Figure 28 is slip-off preventing groove 585 part in Figure 27.
Figure 29 is slip-off preventing raised line 558 part in Figure 27.
Detailed description of the invention
The present invention is described below in conjunction with the accompanying drawings in detail with detailed description of the invention:
In Fig. 1, test table 190 being placed circuit orbit corner backup plate assembly 500, and fixed trapezoidal glass plate 600, the outer shifting of aperture camera assembly 900 does not works, and cylinder impactor 590 is positioned at directly over trapezoidal glass plate 600, and cylinder impactor 590 is in running order.
In Fig. 2, circuit orbit corner backup plate assembly 500 is placed on test table 190, and fixed trapezoidal glass plate 600, cylinder impactor 590 is transferred out test table 190 and is in off working state, and aperture camera assembly 900 is positioned at directly over trapezoidal glass plate 600 in running order.
In Fig. 3, circuit orbit corner backup plate assembly 500 unloads except two sides therein, and test table 190 is in rotation heeling condition, and cylinder impactor 590 removes and do not works above test table 190, and aperture camera assembly 900 also removes above test table 190 and do not works.
Figure 14, unloads in figure except worm gear and nut 188.
Take pictures shooting figure sampling standard a size of: the length of side be number of tiles in the square-shaped frame of 50 millimeters more than 40 for qualified.
After setting up circular fluorescent pipe 888, after trapezoidal glass plate 600 is crashed to pieces, line of demarcation between fragment becomes apparent from distinguishing.
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Figure 12, Figure 14 and Figure 15, worm gear turntable aperture images round corner backup plate nickel alloy glass detection frame, integral-rack includes support side plate 200, rear shear plate 176, bottom narrow boards 175 and four circular abutments 566, the most fixed two described circular abutments 566 in the support side plate 200 of both sides, four circular abutment 566 upper ends are all fixed with column termination 604, and four column terminations 604 are respectively fixed with two transverse horizontal bars 602 and two vertical equity bars 603;
In the support side plate 200 of integral-rack both sides, plane is the most all fixed with platen support 163 and lock pin bearing 180;There is platen rotating shaft 196 test table 190 both sides, the platen rotating shaft 196 of both sides is the most rotatable to be fixed in platen support 163, plane 717 in back plate are had on rear shear plate 176 on integral-rack, in back plate, plane 717 exceeds 7 to 9 millimeters of plane in described support side plate 200, lower plane after plane 717 holds test table 190 in back plate;
In Fig. 1, Fig. 2, Fig. 3, Figure 10, Figure 11, Figure 12 and Figure 14, described test table 190 both sides vertical plane there is plug lockhole 198, for being slidably matched between described lock pin bearing 180 endoporus and light beam lock pin 189 cylindrical;The light beam lock pin 189 of both sides can enter in described plug lockhole 198, limits rotation by fixing with the support side plate 200 described in both sides for described test table 190;Described light beam lock pin 189 outer end has outside lock pin 135, has the long hole slot of lock pin 134, operation stock 133 to pass through the long hole slot of described lock pin 134 on 135 outside lock pin;There is operation lever 136 operation stock 133 upper end, operation pivot pin 132 is had between operation stock 133 lower end and operation bearing 131, operation pivot pin 132 two ends are fixed on operation bearing 131, coordinate for rotatable between the endoporus of operation stock 133 lower end with operation pivot pin 132 cylindrical, be fixed on bottom the operation bearing 131 of both sides on operation seat screw 232;Fixed circuit orbit corner backup plate assembly 500 in plane on described test table 190, described platen support 163 fixed cullet returnable 140 between plane together with described lock pin bearing 180 and in support side plate 200;As improvement:
In Fig. 1, Fig. 2, Fig. 3, Fig. 6, Figure 11 and Figure 14, it is further fixed on transmission worm gear 161 in the platen rotating shaft 196 of side, transmission worm gear 161 is combined with worm shaft 151, worm shaft 151 two ends are the most rotatable to be fixed in worm bearing 152, worm bearing 152 is fixed on corresponding support side plate 200 lateral surface, and worm shaft 151 one end also has worm screw crank handle 155;
Rotating shaft worm gear section 192 and shaft thread 193 is also had on platen rotating shaft 196 outer end of side, rotating shaft keyway 194 is had in rotating shaft worm gear section 192, worm gear flat key 168 it is furnished with in rotating shaft keyway 194, the effect of worm gear flat key 168 is to allow transmission worm gear 161 drive platen rotating shaft 196 to rotate, and then drives test table 190 rotation;
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, aperture is had to image plagioclase handle 810 in aperture shooting rotating disk 830 on aperture camera assembly 900, aperture shooting plagioclase handle 810 outer lower end has horizon light coil 800 and upright transverse arm camera stand 925, on upright transverse arm camera stand 925, there is video camera termination 945 outer end, front, 945 times, video camera termination is industrial camera 950, and the power supply signal combination cable that video camera termination 945 arranges concealed wire layout is external to distribution box and computer disposal center respectively;
There is a circular fluorescent pipe 888 in described horizon light coil 800, aperture shooting rotating disk 830 has rotating disk endoporus 836 and rotating disk lower surface 832;Aperture shooting circle endoporus 826 and bracing ring upper surface 823 and bracing ring trip bolt 894 is had on aperture camera support circle 820, described aperture shooting circle one circular abutment 566 of endoporus 826 and heel row is slidably matched, and aperture camera support circle 820 is fixed on this described circular abutment 566 of heel row by described bracing ring trip bolt 894;Described bracing ring upper surface 823 torr described rotating disk lower surface 832, described rotating disk endoporus 836 also coordinates for rotary sliding with between this described circular abutment 566 of heel row, make described horizon light coil 800 together with industrial camera 950, set height position is made synchronous rotary motion;
Slip fixed cylinder impactor 590 on impact cross bar 562;Jump bit cone 596 is had on cylinder impactor 590, the pointed cone angle of described jump bit cone 596 is 58 degree, the material of jump bit cone 596 is nickel-base alloy, described nickel-base alloy is made up of the element of following percentage by weight: Ni:22%, W:4.2%, Cr:2.2%, Cu:2.2%, Mo:1.2%, C:1.1%, Sn:1.5%, and surplus is Fe and inevitable impurity;The weight percent content of described impurity is: Si in 0.18%, S be 0.008%, P be 0.013%, the rockwell superficial hardness number of this nickel-base alloy is HRC68.
As improving further: in Fig. 1, Fig. 2, Fig. 3 and Fig. 6, described cylinder impactor 590 includes impactor frame 567, cylinder lagging 591 and cylinder piston rod 595;There is described jump bit cone 596 cylinder piston rod 595 lower end, and cylinder lagging about 591 is respectively arranged with turnover tracheae top connection 593 and turnover tracheae lower contact 592;Described impact cross bar 562 one end has cross bar becket 599, impact cross bar 562 other end to have impact slide block 666, impact slide block 666 circular hole to coordinate with a front row wherein circular abutment 566 cylindrical rotary sliding;Liftable fixed altitude location circle 565 on circular abutment 566, altitude location circle 565 has holding screw 594, altitude location circle 565 torr described impact slide block 666, and altitude location circle 565 is for regulating the height of impact cross bar 562;Impact frame square hole 564 is had, for being slidably matched between impact frame square hole 564 and described impact cross bar 562 in impactor frame 567.
As improving further: have backup plate fixing threaded hole 197 on described test table 190, in every described support side plate 200, plane is respectively arranged with in the support side plate 200 of two platen seat screws 160 and two locking pin seat screws 186, at least side also four horizontally disposed worm seat screws 157;Return pulley forked standard 124 is had respectively before and after bottom described support side plate 200, mobile return pulley 400 is had in the middle of return pulley forked standard 124, it is rotatable matched in clearance between mobile return pulley 400 centre bore and return pulley pivot pin 122 cylindrical, is interference fit between the through hole on return pulley pivot pin 122 two ends and return pulley forked standard 124.
As improving further: in Fig. 1, Fig. 6 and Fig. 7, described cullet returnable 140 includes end swash plate 141, container header board 143, container biside plate 142 after container, and after container, end swash plate 141 has container discharge mouth 147 between being connected with container header board 143;Described container biside plate 142 upper end has the container flange 184 turned up respectively, and container flange 184 has fixed via 148;Container header board 143 is lower draw-bar 149 before there is container the both sides being positioned at container discharge mouth 147 top edge position, container discharge door 146 is had between lower draw-bar 149 before the container of both sides, bin gate hook 245 is had on container discharge door 146, before the container of bin gate hook 245 and both sides, lower draw-bar 149 is on coaxial line, having container bin gate spring 145 respectively between lower draw-bar 149 before the container of bin gate hook 245 and both sides, bin gate pivot pin 177 runs through lower draw-bar 149 and container bin gate spring 145 and bin gate hook 245 before described container.
As improving further: in Fig. 1, Fig. 2, Fig. 3, Figure 15, Figure 16, Figure 17, Figure 18, Figure 19, Figure 20, Figure 21, Figure 22, Figure 23, Figure 24, Figure 25, Figure 26, Figure 27, Figure 28 and Figure 29, described circuit orbit corner backup plate assembly 500 includes the first backup plate the 510, second backup plate the 520, the 3rd backup plate 530 and the 4th backup plate 540 that four physical dimensions are identical, every backup plate is made up of retained part and sliding corner, is rotatably connected fixing by pivot pin rivet 100 between retained part and the sliding corner of every backup plate;
The upper surface of described retained part is plane 516 on backup plate, and on backup plate, there is circular protruding rail 514 one end of plane 516, and circular protruding rail 514 and backup plate have transition protruding rail 571 between plane 516;On described backup plate, the other end of plane 516 has step through-hole 109, step through-hole 109 both sides to have through hole angle face 102, and the backup plate between two side through hole angle faces 102 has corner scale 513 in plane 516;
The lower surface of described sliding corner is the lower plane 561 that trackslips, and the lower plane 561 that trackslips has rotation through hole 108, and rotating through hole 108 side has corner window 531;Rotating through hole 108 opposite side has arch cambered surface 694, arch cambered surface 694 opposite face to have ladder plane 662, and ladder plane 662 has circular arc groove 646, circular arc groove 646 both ends open, and circular arc groove 646 both sides have two groove screws 691 respectively;There are excircle of bushing arc 645 and lining Inner arc 541 and lining stationary plane 697 on replaceable lining 644, lining fixed plate 695 has two countersunk head through holes 692 and solid plate contact surface 696 and solid limit, sheet separation 574;Four solid plate bolts 693 pass through the countersunk head through hole 692 in two pieces of lining fixed plates 695 respectively, and four solid plate bolts 693 coordinate with described groove screw 691 screw-tightened respectively, are fixed in described ladder plane 662 by described solid plate contact surface 696;Described solid plate contact surface 696 pressed against described lining stationary plane 697 simultaneously, is fixed among described circular arc groove 646 by described replaceable lining 644;Described replaceable lining 644 uses self-lubricating material, and this self-lubricating material is ptfe composite, and the weight percentages of components of ptfe composite is: polytetrafluoroethylene (PTFE) 72%, graphite powder 22%, polybenzoate 6%;Above-mentioned self-lubricating material achieves oil-free lubrication, reduces frictional resistance, thoroughly avoids glass fragment by lubricating oil viscosity on test table 190, convenient removing glass fragment;
As improving further: the hard nickel alloy coating having a layer thickness to be 0.25 millimeter on described circular protruding rail 514 surface, this hard nickel alloy coating material is made up of the element of following percentage by weight: Ni:32.7%, Zn:4.4%, Mo:3.3%, Al:2.3%, W:2.3%, Nb:1.2%, C:1.1%, and surplus is Fe and inevitable impurity;The weight percent content of described impurity is: Si is 0.18%, S is 0.011%, P is 0.012%, and the rockwell superficial hardness number of this hard nickel alloy coating is HRC59.
In Figure 19; described pivot pin rivet 100 passes through rotation through hole 108 and step through-hole 109 successively; the pivot pin rivet 100 rotatable overlap joint of lower plane 561 that will trackslip is fixed on backup plate in plane 516, it is ensured that the lower plane 561 that trackslips is in sustained height with plane 516 on described backup plate.
As improving further: having clamping slope 515 on described backup plate inside plane 516, on clamping slope 515 and described backup plate, the angle between plane 516 is 62 degree;Having slip-off preventing groove 585, slip-off preventing groove 585 degree of depth on clamping slope 515 is 2.4 millimeters, and slip-off preventing groove 585 bottom width is 4.7 millimeters, and slip-off preventing groove 585 A/F is 4.4 millimeters;On clamping slope 515, extruding is fixed with rubber compressing tablet 551, and rubber compressing tablet 551 has slip-off preventing raised line 558, and slip-off preventing raised line 558 height is 2.2 millimeters, and slip-off preventing raised line 558 width suitable for reading is 4.8 millimeters, and slip-off preventing raised line 558 root width is 4.4 millimeters;
Described rubber compressing tablet 551 uses synthesizing butadiene styrene rubber, its material composition is: butadiene-styrene rubber 33%, sulphur 1.4%, zinc oxide 7.2%, stearic acid 1.4%, medium accelerator 3.8%, fast accelerator 0.9%, age resistor 2.4%, carbon black 17%, softening oil 4.2%, rubber powder 16%, coupling agent 1.4%, remaining is inserts, and described inserts is the talcum powder being not less than 1280 mesh.
Described medium accelerator is sulfenamide medium accelerator, and described age resistor is p phenylenediamine type antioxidant, and described coupling agent is silane coupler, and described softening oil is petroleum softening oil;Described silane coupler is the one in methoxy-ethoxy-silane, acetoxylsilane.
The benefit of above-mentioned design is: have interference fit produce extruding expansive force between inclined-plane, slip-off preventing raised line 558 both sides and inclined-plane, slip-off preventing groove 585 both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue;Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line 558 height and slip-off preventing groove 585 degree of depth.
As improving further: the radius of described circular fluorescent pipe 888 is 515 to 517 millimeters.
In embodiment,
In described back plate, plane 717 exceeds 8 millimeters of plane in described support side plate 200, and described support side plate 200 thickness is 42 millimeters, and described rear shear plate 176 thickness is 33 millimeters, and described bottom narrow boards 175 thickness is 33 millimeters.Using the disposable integral casting forming of grey cast-iron between described support side plate 200 and rear shear plate 176 and bottom narrow boards 175 is integral-rack, and bulk strength is high, and shock-absorbing effect is good.
The backup plate fixing threaded hole 197 of more than five is had on described test table 190, described circuit orbit corner backup plate assembly 500 there are five backup plate step through-holes 501 in plane 516 on the backup plate of at least the first retained part 519, five backup plates are fixed screw 195 and are passed through described backup plate step through-hole 501 successively and match with described backup plate fixing threaded hole 197, the first described retained part 519 is fixed on described test table 190, use the immobilizing foundation of the first retained part 519, circuit orbit corner backup plate assembly 500 entirety is all fixed on described test table 190.
Complete machine assembling process:
Cullet returnable 140 entirety is placed down from above so that described container flange 184 is taken and is placed on plane in described support side plate 200, and four fixed vias 148 of every side are directed at two platen seat screws 160 and two locking pin seat screws 186 simultaneously;
The platen rotating shaft 196 of described test table 190 both sides is rotatable with platen support 163 endoporus to be coordinated, and four platen seat screws pass through the installing hole on platen support 163 and fixed via 148 respectively, are fixed on platen seat screw 160 by the platen support 163 of both sides;
Four locking pin seat screws pass through the installing hole on lock pin bearing 180 and fixed via 148 respectively, are fixed on locking pin seat screw 186 by the lock pin bearing 180 of both sides, and cullet returnable 140 is fixed generally in both sides bilinear, particularly stable firmly.The light beam lock pin 189 of both sides can enter in the plug lockhole 198 of test table 190 both sides, by test table 190 locking positioning.
Keyway is also had on transmission worm gear 161 endoporus, transmission worm gear 161 endoporus is placed in rotating shaft worm gear section 192, being placed on by worm gear flat key 168 in the rotating shaft keyway 194 in rotating shaft worm gear section 192, the position of the prominent rotating shaft keyway 194 on worm gear flat key 168 is accommodated among the keyway on transmission worm gear 161 endoporus;On the shaft thread 193 of rotating shaft worm gear section 192 outer end, threaded engagement screws on worm gear and nut 188, in the rotating shaft worm gear section 192 that transmission worm gear 161 is fastened in platen rotating shaft 196 by worm gear and nut 188;Four worm screws fix screw and worm seat screw 157 threaded engagement, are fixed on support side plate 200 lateral surface at worm seat screw 157 by two worm bearings 152.
Backup plate fixing threaded hole 197 is had on described test table 190, described circuit orbit corner backup plate assembly 500 there is backup plate step through-hole 501 in plane 516 on the backup plate of at least the first retained part 519, backup plate is fixed screw 195 and is passed through described backup plate step through-hole 501 successively and match with described backup plate fixing threaded hole 197, the first described retained part 519 is fixed on described test table 190 plane, using the immobilizing foundation of the first retained part 519, circuit orbit corner backup plate assembly 500 entirety is all fixed on described test table 190.
Circuit orbit corner backup plate assembly 500 own wt can also be utilized, trapezoidal glass plate 600 is fixed on described test table 190;Extenal fixation part can also be used remaining second retained part 529 and the 3rd retained part 539 and the 4th retained part 549 are fixed on test table 190 successively;
For being slidably matched between circular protruding rail 514 on first retained part 519 and the lining Inner arc 541 on the 4th sliding corner 548, for being slidably matched between circular protruding rail 514 on 4th retained part 549 and the lining Inner arc 541 on the 3rd sliding corner 538, for being slidably matched between circular protruding rail 514 on second retained part 529 and the lining Inner arc 541 on the first sliding corner 518, for being slidably matched between the circular protruding rail 514 on the 3rd retained part 539 and the lining Inner arc 541 on the second sliding corner 528.
Adjust altitude location circle 565 height so that when cylinder piston rod 595 runs to extreme lower position, jump bit cone 596 can just touch the trapezoidal glass plate 600 being fixed on test table 190, and is smashed by trapezoidal glass plate 600;For being slidably matched between impact frame square hole 564 and described impact cross bar 562 in impactor frame 567, turnover tracheae top connection 593 and turnover tracheae lower contact 592 connect high-pressure air pipe respectively, and is connected to high-pressure air source control system.
When one, safety glass being done fragmentation test, step is as follows:
(1), with the worm screw crank handle 155 on hand traverse worm shaft 151 one end so that worm shaft 151 drives transmission worm gear 161 to rotate, then driving test table 190 rear end lower plane to push down plane 717 in back plate, test table 190 presents level;The operation lever 136 holding both sides the most respectively is drawn close to intermediate pressure so that light beam lock pin 189 enters locking positioning in the plug lockhole 198 of test table 190 both sides, and test table 190 is fixed by horizontal level;
(2), identical by being placed on test table 190 four physical dimensions above the first backup plate the 510, second backup plate the 520, the 3rd backup plate 530 and the 4th backup plate 540, surround a surrounding ambient;Above-mentioned surrounding ambient size is more than the physical dimension of trapezoidal glass plate 600 to be detected, the trapezoidal glass plate 600 that will be detected is placed on above the test table 190 in above-mentioned surrounding ambient, use the immobilizing foundation of the first retained part 519, after a wherein side of trapezoidal glass plate 600 clings to the first retained part 519, second retained part 529 and the 3rd retained part 539 and the 4th retained part 549 are clinged to trapezoidal glass plate 600 one by one, the rubber compressing tablet 551 on every backup plate is made tightly to touch four limit outer rims of trapezoidal glass plate 600 to be detected;Trapezoidal glass plate 600 is fixed on described test table 190;The produced elastic indenture 105 of rubber compressing tablet 551 natural resiliency deformation gives trapezoidal glass plate 600 4 limit outer rim flexibility and fixes, it is to avoid rigidity backup plate is by unexpected for trapezoidal glass plate 600 broken;
(3), to be test for after trapezoidal glass plate 600 is fixed, regulate impact cross bar 562 height on circular abutment 566, hold cross bar becket 599, by cylinder impactor 590 along with impact cross bar 562 together, rotate above trapezoidal glass plate 600 around circular abutment 566 cylindrical;
Start Pneumatic pressure power source, the gases at high pressure of 0.82 to 0.84 MPa (MPa) it are input into facing to turnover tracheae top connection 593, now turnover tracheae lower contact 592 refluxes to pneumatic source, the downward rapid movement of cylinder piston rod 595 in cylinder lagging 591, movement velocity reaches 40 to 48 meters per second (m/s), when jump bit cone 596 is displaced downwardly to extreme lower position, trapezoidal glass plate 600 can just be touched, it is attended by cylinder piston rod 595 and the jump bit cone 596 thereof of 20 to 24 joules (J), trapezoidal glass plate 600 is smashed;The dangerous step remotely controlling to smash trapezoidal glass plate 600 can be realized, it is to avoid glass breaking moment surprisingly splashes and injures site operation personnel;When jump bit cone 596 is displaced downwardly to extreme lower position, according to the program woven in advance at pneumatic source, it is switched into outlet passageway by reversal valve, start pneumatic source facing to turnover tracheae lower contact 592 air inlet, now turnover tracheae top connection 593 refluxes to pneumatic source, and the cylinder piston rod 595 in cylinder lagging 591 is back up into highest order;
(5), again hold cross bar becket 599, by cylinder impactor 590 along with impact cross bar 562 together, be rotated away from above trapezoidal glass plate 600 around circular abutment 566 cylindrical;
By circular fluorescent pipe 888 together with industrial camera 950, along with aperture shooting plagioclase handle 810 is centered by rotating disk endoporus 836, rotates and move to image, above trapezoidal glass plate 600, the position taken pictures;
Circular fluorescent pipe 888 energising produces annular beam, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, produce computer-readable picture clearly, Figure 28 and Figure 29, require that the trapezoidal glass plate 600 carrying out judging to destroy is the most qualified according to national standard, complete the fragmentation status test of safety glass;
(6), remove glass fragment work: closed by circular fluorescent pipe 888, and along with aperture shooting plagioclase handle 810 is centered by rotating disk endoporus 836, reversely rotate removal test table 190;
Removing the backup plate on adjacent both sides, the operation lever 136 holding both sides the most respectively is broken into two with one's hands to both sides simultaneously so that light beam lock pin 189 exits locking positioning in the plug lockhole 198 of test table 190 both sides, releases locking positioning;With the worm screw crank handle 155 on hand opposite direction rocking-turn worm shaft 151 so that hand worm shaft 151 drives transmission worm gear 161 opposite direction to rotate, test table 190 rear end lower plane is then driven to depart from plane 717 in back plate;After test table 190 run-off the straight 10 to 20 is spent, safety glass fragment can be disposed easily and fall among cullet returnable 140;
(7), again rotating worm screw crank handle 155 by hand so that worm shaft 151 drives transmission worm gear 161 to rotate, then drive test table 190 rear end lower plane to push down plane 717 in back plate, test table 190 presents level again.The operation lever 136 holding both sides the most respectively is drawn close to intermediate pressure so that light beam lock pin 189 enters locking positioning in the plug lockhole 198 of test table 190 both sides, prepares as long as being test for trapezoidal glass plate 600 for next;
(8), when the chunk glass in cullet returnable 140 is to be raftinged, car will be raftinged and be placed on below container discharge mouth 147, with the bin gate handle 246 pulled out on container discharge door 146, rafting the chunk glass in cullet returnable 140.Unclamping bin gate handle 246, under the accumulation of energy counter-force effect of container bin gate spring 145, container discharge door 146 can touch container discharge mouth 147 tightly, does not allow chunk glass scatter.
Two, the above-mentioned prominent substantive distinguishing features of the present invention, it is ensured that can bring the most progressive following effect:
(1), the present invention is additionally arranged aperture camera assembly 900 on integral-rack, the second camera utilizing circular fluorescent pipe 888 to produce ring light is taken pictures, imaging, with not having square fluorescent tube to produce the independent of four chow ring light, comparison of taking pictures, the boundary discrimination accuracy of glass fragment improves 30%;Shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, and can produce by batch completely, can be applicable in associated production enterprise and detection technique mechanism;
The turning structure of test table 190 on integral-rack is arranged, it is simple to remove chunk glass, is equipped with cullet returnable 140, it is ensured that chunk glass does not scatters;The mobile return pulley 400 of configuration under support side plate 200 on integral-rack, it is simple to the overall little scope of the present invention moves;In worm-and-wheel gear combination back plate, plane 717 holds lower plane after test table 190, in conjunction with light beam lock pin 189 by locking positioning in the plug lockhole 198 of test table 190 both sides, overcome the defect of transmission worm gear 161 and worm shaft 151 fit clearance, during making the trapezoidal glass plate of whole test 600, test table 190 keeps firm.Particularly liftable fixed impact cross bar 562 on circular abutment 566, slip fixed cylinder impactor 590 on impact cross bar 562;Cylinder impactor 590 can be remotely connected to computer disposal center easily, realize remotely controlling to smash the dangerous step of trapezoidal glass plate 600, glass breaking moment surprisingly splashes injury to avoid site operation personnel to suffer, it is consistent that application cylinder impactor 590 realizes each hammer weight, it is ensured that crushing test is unified and standard.
(2), platen support 163 together with described lock pin bearing 180, cullet returnable 140 is fixed on plane in support side plate 200, safety glass fragment can be disposed easily and fall among cullet returnable 140;It is provided with container bin gate spring 145 on container discharge door 146, it is ensured that container discharge door 146 can touch container discharge mouth 147 tightly, does not allow chunk glass scatter.
(3), using circuit orbit corner backup plate assembly 500, every backup plate is made up of retained part and sliding corner, and sliding corner is relative to the rotatable design of retained part, it is achieved that fix different angle quadrangle glass;
Interference fit is had to produce extruding expansive force between inclined-plane, slip-off preventing raised line 558 both sides and inclined-plane, slip-off preventing groove 585 both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue;Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line 558 height and slip-off preventing groove 585 degree of depth;
And on described clamping slope 515, have one layer of rubber compressing tablet 551, adjustment width trapezoidal glass plate 600 carried out plane spacing while, a downward component can be produced, make to be test for trapezoidal glass plate 600 and touch test table 190, it is to avoid trapezoidal glass plate 600 local pressure is uneven produces explosion.
(4), achieve detection test overall process save disposable product adhesive tape, not only save test consumables cost, it is to avoid pollute environment;Also shorten the activity duration, the tape residue on test table 190 need not be removed clean after test, it is only necessary to remove clean cullet, so that it may implement experiment test operation next time so that operating efficiency improves twice every time.Prior thoroughly avoiding because adhesive tape is burst, by safety glass, the possibility that strength collapses out, the personal safety of operating personnel is more secure.
(5), by comparing with the use test data done of disposable product adhesive tape conventionally test present invention employs circuit orbit corner backup plate assembly 500.It is appreciated that: use the rubber compressing tablet 551 of synthesizing butadiene styrene rubber, its specific had physical characteristic of material composition formula, guarantee to go through hundred experiment test operations without breakage, and the hard nickel alloy coating of plane 516 is intact on backup plate, conclusion is to have employed circuit orbit corner backup plate assembly 500 to be better than using disposable product adhesive tape conventionally test.

Claims (4)

1. worm gear turntable aperture images round corner backup plate nickel alloy glass detection frame, and the upper plane of the support side plate (200) of integral-rack both sides is the most all fixed with platen support (163) and lock pin bearing (180);There is platen rotating shaft (196) test table (190) both sides, the platen rotating shaft (196) of both sides is the most rotatable to be fixed in platen support (163), having plane in back plate (717) on rear shear plate (176) on integral-rack, in back plate, plane (717) holds test table (190) lower plane afterwards;
Plug lockhole (198) is had, for being slidably matched between described lock pin bearing (180) endoporus and light beam lock pin (189) cylindrical on described test table (190) both sides vertical plane;Described light beam lock pin (189) outer end has (135) outside lock pin, the long hole slot of lock pin (134), operation stock (133) is had to pass through the long hole slot of described lock pin (134) outside lock pin on (135);There is operation lever (136) operation stock (133) upper end, operation pivot pin (132) is had between operation stock (133) lower end and operation bearing (131), operation pivot pin (132) two ends are fixed in operation bearing (131), coordinating for rotatable between the endoporus of operation stock (133) lower end with operation pivot pin (132) cylindrical, operation bearing (131) bottom of both sides is fixed in operation seat screw (232);Fixed circuit orbit corner backup plate assembly (500) in the upper plane of described test table (190), described platen support (163) is fixed cullet returnable (140) together with described lock pin bearing (180) and between the upper plane of support side plate (200);It is characterized in that:
It is further fixed on transmission worm gear (161) in the platen rotating shaft (196) of side, transmission worm gear (161) is combined with worm shaft (151), worm shaft (151) two ends are the most rotatable to be fixed in worm bearing (152), worm bearing (152) is fixed on corresponding support side plate (200) lateral surface, and worm shaft (151) one end also has worm screw crank handle (155);
Rotating shaft worm gear section (192) and shaft thread (193) is also had on platen rotating shaft (196) outer end of side, rotating shaft keyway (194) is had in rotating shaft worm gear section (192), worm gear flat key (168) it is furnished with in rotating shaft keyway (194), the effect of worm gear flat key (168) is to allow transmission worm gear (161) drive platen rotating shaft (196) to rotate, and then drives test table (190) rotation;
Aperture shooting plagioclase handle (810) is had on aperture shooting rotating disk (830) on aperture camera assembly (900), aperture shooting plagioclase handle (810) outer lower end has horizon light coil (800) and upright transverse arm camera stand (925), there is video camera termination (945) the upper outer end of upright transverse arm camera stand (925), and under video camera termination (945), front is industrial camera (950);
There is a circular fluorescent pipe (888) in described horizon light coil (800), aperture shooting rotating disk (830) has rotating disk endoporus (836) and rotating disk lower surface (832);Aperture shooting circle endoporus (826) and bracing ring upper surface (823) and bracing ring trip bolt (894) is had on aperture camera support circle (820), described aperture shooting circle endoporus (826) is slidably matched with one circular abutment (566) of heel row, and aperture camera support circle (820) is fixed on this described circular abutment (566) of heel row by described bracing ring trip bolt (894);Described rotating disk lower surface (832) is held in the palm in described bracing ring upper surface (823), described rotating disk endoporus (836) also coordinates for rotary sliding with between this described circular abutment (566) of heel row, make described horizon light coil (800) together with industrial camera (950), set height position is made synchronous rotary motion;
The upper slip fixed cylinder impactor (590) of impact cross bar (562);Jump bit cone (596) is had on cylinder impactor (590), the material of jump bit cone (596) is nickel-base alloy, described nickel-base alloy is made up of the element of following percentage by weight: Ni:21 ~ 23%, W:4.1 ~ 4.3%, Cr:2.1 ~ 2.3%, Cu:2.1 ~ 2.3%, Mo:1.1 ~ 1.3%, C:1.0 ~ 1.2%, Sn:1.4 ~ 1.6%, and surplus is Fe and inevitable impurity;The weight percent content of described impurity is: Si less than 0.21%, S less than 0.012%, P less than 0.016%, the rockwell superficial hardness number of this nickel-base alloy is HRC67 ~ 69.
Worm gear turntable aperture the most according to claim 1 images round corner backup plate nickel alloy glass detection frame, it is characterized in that: described circuit orbit corner backup plate assembly (500) includes the first backup plate (510), the second backup plate (520), the 3rd backup plate (530) and the 4th backup plate (540) that four physical dimensions are identical, every backup plate is made up of retained part and sliding corner, is rotatably connected fixing by pivot pin rivet (100) between retained part and the sliding corner of every backup plate;Described pivot pin rivet (100) passes through rotation through hole (108) and step through-hole (109) successively, and pivot pin rivet (100) lower plane (561) the rotatable overlap joint that will trackslip is fixed in plane on backup plate (516);
The upper surface of described retained part is plane (516) on backup plate, on backup plate, there is circular protruding rail (514) one end of plane (516), and circular protruding rail (514) and backup plate have transition protruding rail (571) between plane (516);On described backup plate, the other end of plane (516) has step through-hole (109), there is through hole angle face (102) step through-hole (109) both sides, and the backup plate between two side through hole angle faces (102) has corner scale (513) in plane (516);
The lower surface of described sliding corner is the lower plane that trackslips (561), and the lower plane that trackslips (561) has rotation through hole (108), and rotating through hole (108) side has corner window (531);Rotate through hole (108) opposite side and have arch cambered surface (694), arch cambered surface (694) opposite face has ladder plane (662), circular arc groove (646) is had in ladder plane (662), circular arc groove (646) both ends open, circular arc groove (646) both sides have two groove screws (691) respectively;There are excircle of bushing arc (645) and lining Inner arc (541) and lining stationary plane (697) on replaceable lining (644), lining fixed plate (695) has two countersunk head through holes (692) and solid plate contact surface (696) and solid limit, sheet separation (574);Four solid plate bolts (693) pass through the countersunk head through hole (692) on two pieces of lining fixed plates (695) respectively, four solid plate bolts (693) coordinate with described groove screw (691) screw-tightened respectively, described solid plate contact surface (696) are fixed in described ladder plane (662);Described solid plate contact surface (696) pressed against described lining stationary plane (697) simultaneously, is fixed among described circular arc groove (646) by described replaceable lining (644);Described replaceable lining (644) uses self-lubricating material, and this self-lubricating material is ptfe composite, and the weight percentages of components of ptfe composite is: polytetrafluoroethylene (PTFE) 71 ~ 73%, graphite powder 21 ~ 23%, polybenzoate 5 ~ 7%.
Worm gear turntable aperture the most according to claim 2 images round corner backup plate nickel alloy glass detection frame, it is characterized in that: the hard nickel alloy coating having a layer thickness to be 0.24 ~ 0.26 millimeter on described circular protruding rail (514) surface, this hard nickel alloy coating material is made up of the element of following percentage by weight: Ni:32.6 ~ 32.8%, Zn:4.3 ~ 4.5%, Mo:3.2 ~ 3.4%, Al:2.2 ~ 2.4%, W:2.2 ~ 2.4%, Nb:1.1 ~ 1.3%, C:1.0 ~ 1.2%, and surplus is Fe and inevitable impurity;The weight percent content of described impurity is: Si less than 0.22%, S less than 0.014%, P less than 0.015%, the rockwell superficial hardness number of this hard nickel alloy coating is HRC58 ~ 60.
nullWorm gear turntable aperture the most according to claim 2 images round corner backup plate nickel alloy glass detection frame,It is characterized in that: on described backup plate, there is clamping slope (515) plane (516) inner side,The upper extruding of clamping slope (515) is fixed with rubber compressing tablet (551),Described rubber compressing tablet (551) uses synthesizing butadiene styrene rubber,Its material composition is: butadiene-styrene rubber 32 ~ 34%、Sulphur 1.3 ~ 1.5%、Zinc oxide 7.1 ~ 7.3%、Stearic acid 1.3 ~ 1.5%、Medium accelerator 3.7 ~ 3.9%、Fast accelerator 0.8 ~ 1.0%、Age resistor 2.3 ~ 2.5%、Carbon black 16 ~ 18%、Softening oil 4.1 ~ 4.3%、Rubber powder 15 ~ 17%、Coupling agent 1.3 ~ 1.5%,Remaining is inserts,Described inserts is the talcum powder being not less than 1280 mesh.
CN201610221433.9A 2016-04-09 2016-04-09 A glass detection rack provided with a worm gear, a rotary table, aperture camera shooting, round corner backup plates and a nickel alloy Pending CN105842048A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101622521A (en) * 2007-02-15 2010-01-06 皮尔金顿集团有限公司 Glazing inspection
CN105280058A (en) * 2015-11-17 2016-01-27 陈俞任 Triangle instrument which is provided with aluminium-chromium alloy step slot corner pointer and is adjustable in the same plane
CN105319125A (en) * 2015-11-28 2016-02-10 孙冬兰 Handle overall-bedplate screw pin wheel pressing plate copper base glass detection equipment
CN105352824A (en) * 2015-12-04 2016-02-24 温州经济技术开发区滨海志杰机电产品设计工作室 Chromium alloy glass inspection machine with pull-out and plug-in lockpins, handle capable of turning over test bedplate and circular track pressing plates
CN105352791A (en) * 2015-12-04 2016-02-24 温州经济技术开发区滨海志杰机电产品设计工作室 Copper alloy glass inspection equipment with pull-out and plug-in lockpins, worm gear capable of turning over test bedplate and step clamping plates

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101622521A (en) * 2007-02-15 2010-01-06 皮尔金顿集团有限公司 Glazing inspection
CN105280058A (en) * 2015-11-17 2016-01-27 陈俞任 Triangle instrument which is provided with aluminium-chromium alloy step slot corner pointer and is adjustable in the same plane
CN105319125A (en) * 2015-11-28 2016-02-10 孙冬兰 Handle overall-bedplate screw pin wheel pressing plate copper base glass detection equipment
CN105352824A (en) * 2015-12-04 2016-02-24 温州经济技术开发区滨海志杰机电产品设计工作室 Chromium alloy glass inspection machine with pull-out and plug-in lockpins, handle capable of turning over test bedplate and circular track pressing plates
CN105352791A (en) * 2015-12-04 2016-02-24 温州经济技术开发区滨海志杰机电产品设计工作室 Copper alloy glass inspection equipment with pull-out and plug-in lockpins, worm gear capable of turning over test bedplate and step clamping plates

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