CN105839324A - 一种泡泡纱面料的加工方法 - Google Patents

一种泡泡纱面料的加工方法 Download PDF

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CN105839324A
CN105839324A CN201610365792.1A CN201610365792A CN105839324A CN 105839324 A CN105839324 A CN 105839324A CN 201610365792 A CN201610365792 A CN 201610365792A CN 105839324 A CN105839324 A CN 105839324A
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fabric
seersucker
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alkali
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CN105839324B (zh
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刘曰兴
朱子玉
房宽峻
张磊
林凯
李付杰
赵超
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SHANDONG HUANGHE DELTA INSTITUTE OF TEXTILE SCIENCE AND TECHNOLOGY Co Ltd
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Abstract

本发明公开了一种泡泡纱面料的加工方法,整个加工过程的工艺流程为:面料→整纬→印蜡→烘干→轧碱→堆置→松式水洗→树脂处理→脱水→烘干→成品。本发明与传统的泡泡纱面料加工方法相比,本发明先轧蜡烘干后浸轧烧碱堆置,避免了泡泡纱面料在常规工艺中印浓碱以后,印碱部位浓烧碱对未印碱部位的粘附导致起泡效果消失,确保了良好起泡效果。并且本发明所使用的乳化蜡起泡方法所得到泡泡纱面料手感优于防染树脂泡泡纱,工艺更容易控制。另外,本发明在面料水洗后加入了免烫树脂对面料进行交联处理,提高了泡泡纱面料的耐水洗性。

Description

一种泡泡纱面料的加工方法
技术领域
本发明涉及一种泡泡纱面料的加工方法,尤其涉及一种利用乳化蜡和烧碱对棉织物进行起泡处理的泡泡纱面料的加工方法。
背景技术
纯棉泡泡纱面料是具有特殊外观风格特征的织物,面料经起泡处理后呈现均匀密布凸凹不平的小泡泡,穿着时不贴身,有凉爽感,适合做童装、女衫、衣裙、睡衣等。泡泡纱可以采用织造起泡和烧碱起泡两种方法获得,织造起泡加工工艺过程中,经向和纬向采用不同的纤维来达到物理起泡的目的;而烧碱起泡是利用纤维素纤维遇浓烧碱会膨化,发生收缩的特性,在棉织物上直接印烧碱而获得的泡泡纱。通过长期的泡泡纱生产实际发现,常规的烧碱起泡加工过程中,面料局部印浓碱堆置过程中,印碱部位上的浓烧碱会对未印碱部位的产生粘附,从而导致局部起泡效果消失,水洗后出现无规律的无泡疵布,影响面料整体起泡效果。为了解决上述问题,文献“印花泡泡纱的“异形”泡泡纱生产工艺探讨”(范汉明,印染,1990.9,第十六卷第五期)将防碱树脂与淀粉糊制得防碱浆,面料印制防碱浆焙烘后,再浸碱液堆置,水洗后得到泡泡纱面料,该加工过程中使用的淀粉糊在水洗过程中不易洗去,易造成面料手感差,并且烧碱的浓度过高以及堆置时间超过4min会使防碱树脂遭到破坏,导致起泡效果变差,面料的强力也会显著降低,因此该方法工艺过程不易控制。而且烧碱泡泡纱耐久性差,使用过程中起泡效果会随洗涤次数而明显降低。
发明内容
针对上述问题,本发明在纯棉织物上局部印乳化蜡,使面料起泡部分具有一定疏水耐碱性能,再通过浸轧烧碱后松式堆置,最后经过松式水洗和树脂处理,获得起泡效果持久的泡泡纱面料。
本发明为达到上述目的所采用的技术方案为:一种泡泡纱面料的加工方法,其特征在于,整个加工过程的工艺流程为:面料→整纬→印蜡→烘干→轧碱→堆置→松式水洗→树脂处理→脱水→烘干→成品,最终所得到泡泡纱面料起泡效果丰富,耐洗涤。
所述的整纬,其工艺为:将面料浸水,压辊压力0.3~0.4mpa,定型机温度为150~160℃,车速为40~50m/min,设定好幅宽,对面料进行整纬。整纬可以调节面料的幅宽和纬弯纬斜,提高布面的平整度,以便于后面的印蜡加工。
所述的印蜡,其工艺为:按蜡浆配方加入乳化蜡4~5%、增稠剂2~3%、软水92~94%,充分搅拌混合均匀,向圆网中注入循环蜡浆,印蜡浆,印制压力为5V,15#磁棒,圆网目数为100目,印蜡速度为35~40m/min,150℃烘干。
优选的乳化蜡为氧化聚乙烯蜡或乳化石蜡中的一种或两种。
所述的轧碱工艺为:干进布,面料浸入250~400g/L的烧碱溶液,二浸二轧,压辊压力0.1~0.2mpa,面料带碱率为80~90%,车速为30~40m/min。
所述的烧碱溶液进一步可以为高浓度丝光废碱,也可以用纯烧碱追加丝光废碱,通过调整碱液的浓度可得到不同风格的起泡效果。
所述的堆置工艺为:浸轧烧碱溶液的面料松式堆置2~3min,堆置温度为25~35℃。
所述的松式水洗工艺为:先进行一道酸洗,再2道热水洗,最后2道冷水洗。
优选的酸洗为5~10g/L的醋酸或稀硫酸酸洗。
所述的树脂处理为:将20~30g/L免烫树脂和30~40g/L柔软剂配成工作液注入溢流染色机中,进布,常温溢流循环20min。
优选的免烫树脂为多元羧酸类无甲醛树脂。
所述的脱水工艺为:将交联处理后的湿布进布到脱水机,700转/min下脱水20min。
所述的烘干工艺为:松式烘干,车速30-60m/min,温度150-160℃。
本发明的有益效果
与传统的泡泡纱面料加工方法相比,本发明先印制乳化蜡烘干后浸碱堆置,避免了泡泡纱面料在常规工艺中印浓碱以后,印碱部位浓烧碱对未印碱部位的粘附导致起泡效果消失,确保了良好起泡效果。而且本发明所使用的乳化蜡起泡方法所得到泡泡纱面料手感优于防染树脂泡泡纱,并解决了树脂起泡因烧碱的浓度过高以及堆置时间过长而引起起泡效果变差,面料的强力也会显著降低的问题,加工过程更具有可控性。另外,本发明加入了免烫树脂对面料进行交联处理,提高了泡泡纱面料的耐水洗性。
具体实施方式
以下通过具体实施例对本发明作进一步详细描述,但不是对本发明内容的限制。
实施例1
(1)将30S纯棉平纹面料浸水,压辊压力0.3mpa,设定好幅宽,定型机温度为150℃,车速为50m/min。
(2)按蜡浆配方加入氧化聚乙烯蜡乳液4%,增稠剂3%,软水93%,充分搅拌混合均匀,向圆网中注入循环蜡浆,印蜡浆,印制压力为5V,15#磁棒,圆网目数为100目,印蜡速度为35m/min,150℃烘干。
(3)干进布,面料浸入300g/L的烧碱溶液,二浸二轧,压辊压力0.2mpa,布面带碱率为80%,车速为30m/min。
(4)浸轧碱液的面料松式堆置5min,堆置温度为35℃。
(5)面料堆置完成后进松式水洗机,先进行一道5g/L的醋酸酸洗,再2道热水洗,最后2道冷水洗,湿落布。
(6)将20g/L免烫树脂和30g/L柔软剂配成工作液注入溢流染色机中,进布,常温溢流循环20min。
(7)将树脂处理后的湿布进布到脱水机,700转/min下脱水20min。
(8)将面料进行烘干,烘干温度150℃,车速40m/min,得到手感蓬松,起泡效果丰富且持久的泡泡纱面料。
实施例2
(1)将40S纯棉平纹面料浸水,压辊压力0.3mpa,设定好幅宽,定型机温度为150℃,车速为50m/min。
(2)按蜡浆配方加入氧化聚乙烯蜡乳液4%,增稠剂3%,软水93%,充分搅拌混合均匀,向圆网中注入循环蜡浆,印蜡浆,印制压力为5V,15#磁棒,圆网目数为100目,印蜡速度为35m/min,150℃烘干。
(3)干进布,面料浸入300g/L的烧碱溶液,二浸二轧,压辊压力0.2mpa,布面带碱率为80%,车速为30m/min。
(4)浸轧碱液的面料松式堆置5min,堆置温度为35℃。
(5)面料堆置完成后进松式水洗机,先进行一道5g/L的醋酸酸洗,再2道热水洗,最后2道冷水洗,湿落布。
(6)将20g/L免烫树脂和30g/L柔软剂配成工作液注入溢流染色机中,进布,常温溢流循环20min。
(7)将树脂处理后的湿布进布到脱水机,700转/min下脱水20min。
(8)将面料进行烘干,烘干温度150℃,车速40m/min,得到手感蓬松,起泡效果丰富且持久的泡泡纱面料。
实施例3
(1)将30S纯棉平纹面料浸水,压辊压力0.3mpa,设定好幅宽,定型机温度为150℃,车速为50m/min。
(2)按蜡浆配方加入氧化聚乙烯蜡乳液5%,增稠剂3%,软水92%,充分搅拌混合均匀,向圆网中注入循环蜡浆,印蜡浆,印制压力为5V,15#磁棒,圆网目数为100目,印蜡速度为35m/min,150℃烘干。
(3)干进布,面料浸入400g/L的烧碱溶液,二浸二轧,压辊压力0.2mpa,布面带碱率为80%,车速为30m/min。
(4)浸轧碱液的面料松式堆置5min,堆置温度为35℃。
(5)面料堆置完成后进松式水洗机,先进行一道5g/L的醋酸酸洗,再2道热水洗,最后2道冷水洗,湿落布。
(6)将20g/L免烫树脂和30g/L柔软剂配成工作液注入溢流染色机中,进布,常温溢流循环20min。
(7)将树脂处理后的湿布进布到脱水机,700转/min下脱水20min。
(8)将面料进行烘干,烘干温度150℃,车速40m/min,得到手感蓬松,起泡效果丰富且持久的泡泡纱面料。

Claims (7)

1.一种泡泡纱面料的加工方法,其特征在于,整个加工过程的工艺流程为:面料→整纬→印蜡→烘干→轧碱→堆置→松式水洗→树脂处理→脱水→烘干→成品;所述的整纬工艺为:将面料浸水预定型,压辊压力0.3~0.4mpa,面料的带液率为70~80%,预定型温度为150~160℃,车速为40~50m/min;所述的印蜡工艺为:按蜡浆配方调浆,向圆网中注入循环蜡浆,印蜡浆,印制压力为5V,15#磁棒,圆网目数为100目,印蜡速度为35~40m/min,150℃烘干;所述的轧碱工艺为:干进布,面料浸入碱液,二浸二轧,压辊压力0.1~0.2mpa,面料带碱率为80~90%,车速为30~40m/min;所述的堆置工艺为:浸轧碱液的面料松式堆置2~3min,堆置温度为25~35℃;所述的松式水洗工艺为:先进行一道酸洗,再2道热水洗,最后2道冷水洗;所述的树脂处理为:将20~30g/L免烫树脂和30~40g/L柔软剂配成工作液注入溢流染色机中,进布,常温溢流循环20min;所述的脱水工艺为:将树脂处理后的湿布进布到脱水机,700转/min下脱水20min;所述的烘干工艺为:松式烘干,车速30-60m/min,温度150-160℃。
2.根据权利要求1所述的一种泡泡纱面料的加工方法,其特征在于,所述的面料20~60S纯棉面料。
3.根据权利要求1所述的一种泡泡纱面料的加工方法,其特征在于:所述的蜡浆配方为:
乳化蜡 4~5%
增稠剂 2~3%
软水 92~94%。
4.根据权利要求3所述的一种泡泡纱面料的加工方法,其特征在于:所述的乳化蜡为氧化聚乙烯蜡或乳化石蜡中的一种或两种。
5.根据权利要求1所述的一种泡泡纱面料的加工方法,其特征在于:所述的碱液为250g/L~400g/L的烧碱溶液。
6.根据权利要求1所述的一种泡泡纱面料的加工方法,其特征在于:所述的酸洗为5~10g/L的醋酸或稀硫酸酸洗。
7.根据权利要求1所述的一种泡泡纱面料的加工方法,其特征在于:所述的免烫树脂为多元羧酸类无甲醛树脂。
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