CN105835331A - Pvc胶皮的生产工艺 - Google Patents

Pvc胶皮的生产工艺 Download PDF

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Publication number
CN105835331A
CN105835331A CN201610271678.2A CN201610271678A CN105835331A CN 105835331 A CN105835331 A CN 105835331A CN 201610271678 A CN201610271678 A CN 201610271678A CN 105835331 A CN105835331 A CN 105835331A
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China
Prior art keywords
rubber
production technology
compound
traction
film
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CN201610271678.2A
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English (en)
Inventor
章健
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Wuhu Litong New Material Co Ltd
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Wuhu Litong New Material Co Ltd
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Publication date
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Priority to CN201610271678.2A priority Critical patent/CN105835331A/zh
Publication of CN105835331A publication Critical patent/CN105835331A/zh
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0022Combinations of extrusion moulding with other shaping operations combined with cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • B29C48/08Flat, e.g. panels flexible, e.g. films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/911Cooling
    • B29C48/9135Cooling of flat articles, e.g. using specially adapted supporting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2027/00Use of polyvinylhalogenides or derivatives thereof as moulding material
    • B29K2027/06PVC, i.e. polyvinylchloride
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/002Panels; Plates; Sheets

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

本发明公开了一种PVC胶皮的生产工艺,该生产工艺包括以下步骤:步骤一:配料,将天然橡胶与硫化剂、促进剂混合搅拌;步骤二:输送,高速搅拌后的混合料经由管路已送到挤出机中进行挤出成片;步骤三:牵引冷却,在混合料挤出的同时对挤出机内的混合料进行牵引冷却,使得混合料定型为胶片;步骤四:切割,胶片经由运输带运输,在运输带上设置有切割机对胶片进行切割成等距的成品胶皮;步骤五:堆码入库,将成品胶皮打包装好放入库房中;通过优化胶皮的生产工艺,以降低生产成本低,提高胶皮性能。

Description

PVC胶皮的生产工艺
技术领域
本发明涉及胶皮制造领域,尤其涉及一种PVC胶皮的生产工艺。
背景技术
胶皮海绵的重要组成部分,通常是粘黏在海绵的表面,现有的胶皮生产工艺过于复杂,生产成本较高,并不适用于广大的中小型企业,并且生产的胶皮性能也不够理想,因此,解决这一类的问题显得尤为重要。
发明内容
针对现有技术的不足,本发明提供了一种PVC胶皮的生产工艺,通过优化胶皮的生产工艺,从而解决现有生产工艺存在的缺陷。
为了解决上述问题,本发明提供了一种PVC胶皮的生产工艺,该生产工艺包括以下步骤:
步骤一:配料,将天然橡胶与硫化剂、促进剂混合搅拌;
步骤二:输送,高速搅拌后的混合料经由管路已送到挤出机中进行挤出成片;
步骤三:牵引冷却,在混合料挤出的同时对挤出机内的混合料进行牵引冷却,使得混合料定型为胶片;
步骤四:切割,胶片经由运输带运输,在运输带上设置有切割机对胶片进行切割成等距的成品胶皮;
步骤五:堆码入库,将成品胶皮打包装好放入库房中。
进一步改进在于:在步骤一中搅拌混合料是需要高速进行搅拌。
进一步改进在于:在步骤三牵引过程中,牵引机保持匀速牵引,同时冷却方式采用空气机吹冷。
进一步改进在于:在步骤四中切割机可由工人根据实际需求调节切割机对胶片进行不同距离的切割。
本发明的有益效果是:本生产PVC胶皮的工艺简单、生产成本低,并且采用的是挤出成片,相比于传统的压片机成片更为高效,制造的胶皮性能更为优异。
具体实施方式
为了加深对本发明的理解,下面将结合实施例对本发明做进一步详述,本实施例仅用于解释本发明,并不构成对本发明保护范围的限定。
本实施例提供了一种PVC胶皮的生产工艺,该生产工艺包括以下步骤:
步骤一:配料,将天然橡胶与硫化剂、促进剂混合搅拌;
步骤二:输送,高速搅拌后的混合料经由管路已送到挤出机中进行挤出成片;
步骤三:牵引冷却,在混合料挤出的同时对挤出机内的混合料进行牵引冷却,使得混合料定型为胶片;
步骤四:切割,胶片经由运输带运输,在运输带上设置有切割机对胶片进行切割成等距的成品胶皮;
步骤五:堆码入库,将成品胶皮打包装好放入库房中。
在步骤一中搅拌混合料是需要高速进行搅拌。在步骤三牵引过程中,牵引机保持匀速牵引,同时冷却方式采用空气机吹冷。在步骤四中切割机可由工人根据实际需求调节切割机对胶片进行不同距离的切割。
本生产胶皮的工艺简单、生产成本低,并且采用的是挤出成片,相比于传统的压片机成片更为高效,制造的胶皮性能更为优异。

Claims (4)

1.一种PVC胶皮的生产工艺,其特征在于:该生产工艺包括以下步骤:
步骤一:配料,将天然橡胶与硫化剂、促进剂混合搅拌;
步骤二:输送,高速搅拌后的混合料经由管路已送到挤出机中进行挤出成片;
步骤三:牵引冷却,在混合料挤出的同时对挤出机内的混合料进行牵引冷却,使得混合料定型为胶片;
步骤四:切割,胶片经由运输带运输,在运输带上设置有切割机对胶片进行切割成等距的成品胶皮;
步骤五:堆码入库,将成品胶皮打包装好放入库房中。
2.如权利要求1所述的PVC胶皮的生产工艺,去特征在于:在步骤一中搅拌混合料是需要高速进行搅拌。
3.如权利要求1所述的PVC胶皮的生产工艺,去特征在于:在步骤三牵引过程中,牵引机保持匀速牵引,同时冷却方式采用空气机吹冷。
4.如权利要求1所述的PVC胶皮的生产工艺,去特征在于:在步骤四中切割机可由工人根据实际需求调节切割机对胶片进行不同距离的切割。
CN201610271678.2A 2016-04-28 2016-04-28 Pvc胶皮的生产工艺 Pending CN105835331A (zh)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204054568U (zh) * 2014-07-16 2014-12-31 中胶橡胶资源再生(青岛)有限公司 一种再生橡胶快速挤出成型的装置
CN204249303U (zh) * 2013-11-28 2015-04-08 姜号宽 薄膜片制造装置

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204249303U (zh) * 2013-11-28 2015-04-08 姜号宽 薄膜片制造装置
CN204054568U (zh) * 2014-07-16 2014-12-31 中胶橡胶资源再生(青岛)有限公司 一种再生橡胶快速挤出成型的装置

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Application publication date: 20160810