CN105834590A - Complete set of equipment applied to full-automatic laser engraving of paper - Google Patents
Complete set of equipment applied to full-automatic laser engraving of paper Download PDFInfo
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- CN105834590A CN105834590A CN201610329263.6A CN201610329263A CN105834590A CN 105834590 A CN105834590 A CN 105834590A CN 201610329263 A CN201610329263 A CN 201610329263A CN 105834590 A CN105834590 A CN 105834590A
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- 238000010147 laser engraving Methods 0.000 title claims abstract description 41
- 230000003287 optical effect Effects 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims description 35
- 239000007787 solid Substances 0.000 claims 1
- 238000002360 preparation method Methods 0.000 abstract description 13
- 230000010354 integration Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010330 laser marking Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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Abstract
本发明涉及一种自动化加工设备,尤其涉及一种用于激光雕刻的自动化加工设备。全自动化纸张激光雕刻成套装备,包括:支架、激光头、水平滑台、竖直滑台、真空吸盘、固定式卡钳、滑动式卡钳、备料台、收集区,所述水平滑台固连于所述支架,所述竖直滑台固连于所述水平滑台的大滑板上,所述固定式卡钳固连于所述支架,所述滑动式卡钳通过光轴活动连接于所述支架;所述备料台和收集区位于所述支架的两端位置,在所述备料台和收集区的中间位置设置雕刻区,所述激光头位于所述雕刻区的上部,所述固定式卡钳、滑动式卡钳位于所述雕刻区。利用先进的光机电一体化实现了纸张的全自动激光雕刻作业,并且能够柔性适应不同尺寸的纸张。
The invention relates to an automatic processing device, in particular to an automatic processing device for laser engraving. Fully automatic paper laser engraving complete set of equipment, including: bracket, laser head, horizontal sliding table, vertical sliding table, vacuum suction cup, fixed calipers, sliding calipers, material preparation table, collection area, the horizontal sliding table is fixed on the The bracket, the vertical slide table is fixedly connected to the large slide plate of the horizontal slide table, the fixed caliper is fixedly connected to the bracket, and the sliding caliper is movably connected to the bracket through an optical axis; The material preparation table and the collection area are located at both ends of the support, an engraving area is set in the middle of the material preparation table and the collection area, the laser head is located on the upper part of the engraving area, the fixed calipers, sliding calipers The calipers are located in the engraved area. Fully automatic laser engraving of paper is realized by using advanced optomechanical integration, and it can flexibly adapt to different sizes of paper.
Description
技术领域technical field
本发明涉及一种自动化加工设备,尤其涉及一种用于激光雕刻的自动化加工设备。The invention relates to an automatic processing device, in particular to an automatic processing device for laser engraving.
背景技术Background technique
虽然现代的激光雕刻设备在性能上获取了长足的进步,但是还停留在雕刻功能上,由于雕刻对象具有很大的差异性,系统化的全自动生产流程还并不够完整,需要根据工况定制开发,而制约激光雕刻设备自动化发展的一个重要的因素就是要将全自动化成套技术和激光雕刻技术的完美结合需要针对雕刻对象做定身定做式的开发,而这种开发往往需要大量的技术集成和庞大的精力投入。激光雕刻成套装备集成了光、机、电技术,随着科学技术的快速发展,高度数字化、自动化、智能化是其发展的重要方向,要求高速、高效来降低目标产品成本核算,同时兼具高柔性和灵活性,以适合目标产品的更新变化,并提高雕刻质量及无人化雕刻作业的需求。Although modern laser engraving equipment has made great progress in performance, it still stays in the engraving function. Because the engraving objects are very different, the systematic and fully automatic production process is not complete enough, and it needs to be customized according to the working conditions. An important factor that restricts the automation development of laser engraving equipment is that the perfect combination of fully automated complete technology and laser engraving technology requires customized development for engraving objects, and this development often requires a lot of technology integration. and a huge investment of energy. The complete set of laser engraving equipment integrates optical, mechanical, and electrical technologies. With the rapid development of science and technology, high digitization, automation, and intelligence are important directions for its development. High speed and high efficiency are required to reduce the cost of target products. At the same time, high Flexibility and flexibility to adapt to the update and changes of target products, and to improve the engraving quality and the needs of unmanned engraving operations.
发明内容Contents of the invention
本发明的目的在于提供一种全自动化纸张激光雕刻成套装备,利用先进的光机电一体化实现实现了纸张的全自动激光雕刻作业,并且能够柔性适应不同尺寸的纸张。The purpose of the present invention is to provide a complete set of fully automatic paper laser engraving equipment, which realizes the automatic laser engraving operation of paper by using advanced optomechanical integration, and can flexibly adapt to different sizes of paper.
为实现上述目的,本发明公开了全自动化纸张激光雕刻成套装备,包括:支架、激光头、水平滑台、竖直滑台、真空吸盘、固定式卡钳、滑动式卡钳、备料台、收集区,所述水平滑台固连于所述支架,所述竖直滑台固连于所述水平滑台的大滑板上,所述固定式卡钳固连于所述支架,所述滑动式卡钳通过光轴活动连接于所述支架;所述备料台和收集区位于所述支架的两端位置,在所述备料台和收集区的中间位置设置雕刻区,所述激光头位于所述雕刻区的上部,所述固定式卡钳、滑动式卡钳位于所述雕刻区;所述光轴通过固定座固连于所述支架。In order to achieve the above object, the present invention discloses a complete set of fully automatic paper laser engraving equipment, including: bracket, laser head, horizontal sliding table, vertical sliding table, vacuum suction cup, fixed calipers, sliding calipers, material preparation table, collection area, The horizontal slide table is fixedly connected to the bracket, the vertical slide table is fixedly connected to the large slide plate of the horizontal slide table, the fixed caliper is fixedly connected to the bracket, and the sliding caliper passes through the light The shaft is movably connected to the bracket; the preparation table and the collection area are located at both ends of the support, an engraving area is set in the middle of the preparation table and the collection area, and the laser head is located at the top of the engraving area , the fixed caliper and the sliding caliper are located in the engraving area; the optical axis is fixedly connected to the bracket through a fixing seat.
优选地,所述水平滑台包括长气缸、导轨、大滑板,所述大滑板通过滑块活动连接于所述导轨,所述长气缸的气缸体固连于所述支架,所述长气缸的活塞杆的末端固连于所述大滑板;所述竖直滑台包括立板、上横板、竖直滑台气缸、真空吸盘,所述立板垂直固连于所述大滑板上,所述竖直滑台气缸固连于所述立板,所述上横板固连于所述竖直滑台气缸上,在所述上横板上固连有所述真空吸盘;在所述大滑板上固连有下横板,在所述下横板的下部固连有夹持器。Preferably, the horizontal slide table includes a long cylinder, a guide rail, and a large slide plate, the large slide plate is movably connected to the guide rail through a slider, the cylinder body of the long cylinder is fixedly connected to the bracket, and the cylinder body of the long cylinder The end of the piston rod is fixed on the large slide; the vertical slide includes a vertical plate, an upper horizontal plate, a vertical slide cylinder, and a vacuum suction cup, and the vertical plate is vertically fixed on the large slide, so The cylinder of the vertical slide table is fixedly connected to the vertical plate, the upper horizontal plate is fixedly connected to the cylinder of the vertical slide table, and the vacuum suction cup is fixedly connected to the upper horizontal plate; A lower horizontal plate is fixedly connected to the slide plate, and a holder is fixedly connected to the lower part of the lower horizontal plate.
优选地,所述真空吸盘为并列布置,数量为两个。Preferably, the vacuum suction cups are arranged side by side, and the number is two.
优选地,所述夹持器为并列布置,数量为两个。Preferably, the holders are arranged side by side, and the number is two.
优选地,所述光轴为平行布置,数量为两个。Preferably, the optical axes are arranged in parallel, and the number is two.
优选地,所述固定式卡钳包括第一托板、第一压板、第一滑台气缸,所述第一压板固连于所述光轴上,所述第一滑台气缸的气缸体固连于所述第一压板上,所述第一托板固连于所述第一滑台气缸的滑动块上,所述第一托板和第一压板平行布置。Preferably, the fixed caliper includes a first supporting plate, a first pressing plate, and a first sliding table cylinder, the first pressing plate is fixedly connected to the optical axis, and the cylinder body of the first sliding table cylinder is fixedly connected to On the first pressing plate, the first supporting plate is fixedly connected to the sliding block of the first sliding table cylinder, and the first supporting plate and the first pressing plate are arranged in parallel.
优选地,所述滑动式卡钳包括:连接块、丝杆、手柄、轴承座、连接板、第二托板、第二压板、第二滑台气缸、螺母,所述连接块固连于所述支架上,所述轴承座固连于所述连接块;所述丝杆活动连接于所述轴承座,所述丝杆的另一端通过所述螺母连接于所述连接板;所述连接板活动连接于所述光轴上,所述第二滑台气缸的气缸体固连于所述第二压板,所述第二托板固连于所述第二滑台气缸的滑动块上,所述第二托板和第二压板相互平行。Preferably, the sliding caliper includes: a connecting block, a screw rod, a handle, a bearing seat, a connecting plate, a second supporting plate, a second pressing plate, a second sliding table cylinder, and a nut, and the connecting block is fixedly connected to the On the bracket, the bearing seat is fixedly connected to the connecting block; the screw rod is movably connected to the bearing seat, and the other end of the screw rod is connected to the connecting plate through the nut; the connecting plate is movable connected to the optical axis, the cylinder body of the second sliding table cylinder is fixedly connected to the second pressure plate, the second supporting plate is fixedly connected to the sliding block of the second sliding table cylinder, the The second supporting plate and the second pressing plate are parallel to each other.
和传统技术相比,本发明全自动化纸张激光雕刻成套装备具有以下积极作用和有益效果:Compared with the traditional technology, the complete automatic paper laser engraving equipment of the present invention has the following positive effects and beneficial effects:
A、在初始状态A. In the initial state
还未雕刻的纸张毛坯放置于所述备料台上。所述长气缸处于缩回状态,所述竖直滑台气缸处于上升状态。所述第一滑台气缸处于伸出状态,所述第一托板脱离和所述第一压板的接触;所述第二滑台气缸处于伸出状态,所述第二托板脱离和所述第二压板的接触。所述夹持器处于张开状态。The unengraved paper blank is placed on the described material preparation table. The long air cylinder is in a retracted state, and the vertical slide table air cylinder is in an ascending state. The first sliding table cylinder is in an extended state, and the first supporting plate is out of contact with the first pressing plate; the second sliding table cylinder is in an extending state, and the second supporting plate is out of contact with the first pressing plate. contact of the second platen. The holder is in an open state.
B、所述纸张毛坯进入所述雕刻区B. The paper blank enters the engraving area
所述竖直滑台气缸下降,所述上横板及真空吸盘下降,所述真空吸盘接触到所述纸张毛坯,所述真空吸盘吸附住所述纸张毛坯。接着,所述竖直滑台气缸上升;接着,所述长气缸伸出,所述真空吸盘带着所述纸张毛坯进入所述雕刻区。位于所述雕刻区的纸张,定义为待切纸张。所述待切纸张的边缘位于所述第一托板和所述第一压板之间;所述待切纸张的边缘位于所述第二托板和所述第二压板之间。所述真空吸盘脱离所述待切纸张,所述竖直滑台气缸上升。所述长气缸缩回,所述待切纸张进入所述夹持器,所述真空吸盘在所述备料台处实现对所述纸张毛坯的吸附。The cylinder of the vertical slide table descends, the upper horizontal plate and the vacuum suction cup descend, the vacuum suction cup touches the paper blank, and the vacuum suction cup absorbs the paper blank. Then, the cylinder of the vertical slide table rises; then, the long cylinder stretches out, and the vacuum suction cup enters the engraving area with the paper blank. The paper located in the engraving area is defined as the paper to be cut. The edge of the paper to be cut is located between the first supporting plate and the first pressing plate; the edge of the paper to be cut is located between the second supporting plate and the second pressing plate. The vacuum suction cup breaks away from the paper to be cut, and the cylinder of the vertical slide table rises. The long cylinder retracts, the paper to be cut enters the holder, and the vacuum suction cup realizes the adsorption of the paper blank at the preparation table.
C、对所述待切纸张进行定位并雕刻C. Position and engrave the paper to be cut
所述第一滑台气缸缩回,所述第一托板脱离和所述第一压板夹持住所述待切纸张的边缘;所述第二滑台气缸缩回,所述第二托板和所述第二压板夹持住所述待切纸张的边缘。所述夹持器夹持住所述待切纸张。实现对所述待切纸张的固定。所述激光头开始工作,并完成对所述待切纸张的高速激光雕刻。所述待切纸张经过激光雕刻后,定义为成品。The cylinder of the first sliding table is retracted, and the first supporting plate is disengaged and the first pressing plate clamps the edge of the paper to be cut; the cylinder of the second sliding table is retracted, and the second supporting plate and the The second press plate clamps the edge of the paper to be cut. The clamper clamps the paper to be cut. Realize the fixing of the paper to be cut. The laser head starts to work and completes high-speed laser engraving on the paper to be cut. The paper to be cut is defined as a finished product after laser engraving.
D、将所述成品取出至所述收集区D. Take out the finished product to the collection area
接着,所述第一滑台气缸伸出,所述第一托板脱离和所述第一压板的接触;所述第二滑台气缸伸出,所述第二托板脱离和所述第二压板的接触。所述成品未被所述固定式卡钳、滑动式卡钳所夹持。所述长气缸伸出,所述夹持器带动所述成品移动至所述收集区。与此同时,所述真空吸盘带动所述纸张毛坯进入所述雕刻区。所述成品在移走的同时,所述纸张毛坯进入所述雕刻区,使的生产效率高,大大提高生产速度。Next, the cylinder of the first sliding table is stretched out, and the first supporting plate is out of contact with the first pressing plate; the cylinder of the second sliding table is stretched out, and the second supporting plate is out of contact with the second pressing plate. platen contact. The finished product is not clamped by the fixed caliper or the sliding caliper. The long air cylinder is stretched out, and the gripper drives the finished product to move to the collection area. At the same time, the vacuum suction cup drives the paper blank into the engraving area. When the finished product is removed, the paper blank enters the engraving area, so that the production efficiency is high and the production speed is greatly improved.
本发明全自动化纸张激光雕刻成套装备利用机电一体化机构,实现了对纸张的自动化传输,将所述纸张毛坯移动进入所述雕刻区,对所述待切纸张进行定位并雕刻,完成激光雕刻后,将将所述成品取出至所述收集区,全程无需人工操作,实现了全自动化加工作业,具有高度的自动化水平。本发明全自动化纸张激光雕刻成套装备具有高效地加工效率,在所述雕刻区中移走所述产品的同时,将所述纸张毛坯移动进入所述雕刻区中,使所述雕刻区的空闲时间减少到了最少,从而使产量大大增加。The complete set of fully automatic paper laser engraving equipment of the present invention utilizes the mechatronics mechanism to realize the automatic transmission of paper, move the paper blank into the engraving area, position and engrave the paper to be cut, and complete the laser engraving , the finished product is taken out to the collection area, without manual operation in the whole process, which realizes a fully automatic processing operation with a high level of automation. The complete automatic paper laser engraving equipment of the present invention has high processing efficiency. While removing the product in the engraving area, the paper blank is moved into the engraving area, so that the idle time of the engraving area Reduced to a minimum, so that the output is greatly increased.
由于所述待切纸张具有不同的尺寸,为了使所述固定式卡钳、滑动式卡钳可以夹持住不同尺寸的所述待切纸张,将所述滑动式卡钳可以沿所述光轴进行移动,从而调节所述滑动式卡钳距离所述固定式卡钳的距离,使所述待切纸张的边缘可以同时被所述固定式卡钳和滑动式卡钳所夹持。Since the paper to be cut has different sizes, in order to enable the fixed caliper and the sliding caliper to hold the paper to be cut in different sizes, the sliding caliper can be moved along the optical axis, Therefore, the distance between the sliding caliper and the fixed caliper is adjusted so that the edge of the paper to be cut can be clamped by the fixed caliper and the sliding caliper at the same time.
所述丝杆活动连接于所述轴承座,所述丝杆的另一端通过所述螺母连接于所述连接板;所述连接板活动连接于所述光轴上,所述第二滑台气缸的气缸体固连于所述第二压板,所述第二托板固连于所述第二滑台气缸的滑动块上,所述第二托板和第二压板相互平行。转动固连于所述丝杆上的手柄,由于所述丝杆和所述螺母向匹配,所述丝杆可以推动所述连接板滑动。从而实现了对所述滑动式卡钳的位置移动。The screw rod is movably connected to the bearing seat, and the other end of the screw rod is connected to the connecting plate through the nut; the connecting plate is movably connected to the optical axis, and the second sliding table cylinder The cylinder block is fixedly connected to the second pressing plate, the second supporting plate is fixedly connected to the sliding block of the second sliding table cylinder, and the second supporting plate and the second pressing plate are parallel to each other. Rotating the handle fixedly connected to the screw rod, the screw rod can push the connecting plate to slide due to the matching of the screw rod and the nut. Thus, the positional movement of the sliding caliper is realized.
通过以下的描述并结合附图,本发明全自动化纸张激光雕刻成套装备将变得更加清晰,这些附图用于解释本发明的实施例。The complete automatic paper laser engraving equipment of the present invention will become clearer through the following description combined with the accompanying drawings, and these drawings are used to explain the embodiments of the present invention.
附图说明Description of drawings
图1、2、3为本发明全自动化纸张激光雕刻成套装备的结构示意图;Fig. 1, 2, 3 are the structural schematic diagrams of the complete set of equipment for fully automatic paper laser engraving of the present invention;
图4、5、6为本发明全自动化纸张激光雕刻成套装备的执行部分的结构示意图;Figures 4, 5 and 6 are schematic structural views of the executive part of the fully automated paper laser engraving complete set of equipment of the present invention;
图7、8为本发明全自动化纸张激光雕刻成套装备的阀座上料机械手的结构示意图。7 and 8 are schematic structural views of the valve seat feeding manipulator of the fully automatic paper laser engraving complete set of the present invention.
1支架、2激光头、3水平滑台、4竖直滑台、5真空吸盘、6固定式卡钳、7滑动式卡钳、8备料台、9待切纸张、10收集区、11成品、12纸张毛坯、13固定座、14光轴、15连接块、16丝杆、17手柄、18轴承座、19连接板、20第二托板、21第二压板、22第二滑台气缸、23第一托板、24第一压板、25第一滑台气缸、26螺母、27长气缸、28导轨、29大滑板、30立板、31上横板、32下横板、33竖直滑块、34夹持器、35滑块。1 bracket, 2 laser heads, 3 horizontal sliding table, 4 vertical sliding table, 5 vacuum suction cup, 6 fixed calipers, 7 sliding calipers, 8 material preparation table, 9 paper to be cut, 10 collection area, 11 finished product, 12 paper Blank, 13 fixed seat, 14 optical axis, 15 connecting block, 16 screw rod, 17 handle, 18 bearing seat, 19 connecting plate, 20 second supporting plate, 21 second pressing plate, 22 second sliding table cylinder, 23 first Pallet, 24 first pressure plate, 25 first slide cylinder, 26 nut, 27 long cylinder, 28 guide rail, 29 large slide plate, 30 vertical plate, 31 upper horizontal plate, 32 lower horizontal plate, 33 vertical slider, 34 Holder, 35 sliders.
具体实施方式detailed description
现在参考附图描述本发明的实施例,附图中类似的元件标号代表类似的元件。如上所述,本发明提供了一种全自动化纸张激光雕刻成套装备,待雕刻的纸张成堆布置于备料台上,真空吸盘拾取一张纸张进入雕刻区,固定式卡钳和滑动式卡钳对纸张进行多位置固定,激光头对纸张进行高速激光雕刻,雕刻完成后夹持器将纸张输送至收集区;纸张的输送过程为自动进行,全过程无需人工干预,实现了自动化作业;由激光打标机实现对纸张的高速雕刻作业,生产效率高。Embodiments of the present invention will now be described with reference to the drawings, in which like reference numerals represent like elements. As mentioned above, the present invention provides a complete set of fully automatic paper laser engraving equipment. The papers to be engraved are arranged in piles on the preparation table. The vacuum suction cup picks up a piece of paper and enters the engraving area. Multiple positions are fixed, the laser head performs high-speed laser engraving on the paper, and after the engraving is completed, the gripper transports the paper to the collection area; the paper conveying process is automatic, and the whole process does not require manual intervention, which realizes automatic operation; the laser marking machine Realize high-speed engraving on paper with high production efficiency.
图1、2、3为本发明全自动化纸张激光雕刻成套装备的结构示意图,图4、5、6为本发明全自动化纸张激光雕刻成套装备的执行部分的结构示意图,图7、8为本发明全自动化纸张激光雕刻成套装备的阀座上料机械手的结构示意图。Figures 1, 2, and 3 are schematic structural views of the complete set of fully automated paper laser engraving equipment of the present invention, Figures 4, 5, and 6 are schematic structural views of the executive part of the fully automated paper laser engraving equipment of the present invention, and Figures 7 and 8 are schematic views of the present invention Schematic diagram of the structure of the valve seat feeding manipulator of the fully automatic paper laser engraving complete set.
本发明全自动化纸张激光雕刻成套装备,包括:支架1、激光头2、水平滑台3、竖直滑台4、真空吸盘5、固定式卡钳6、滑动式卡钳7、备料台8、收集区10,所述水平滑台3固连于所述支架1,所述竖直滑台4固连于所述水平滑台3的大滑板29上,所述固定式卡钳6固连于所述支架1,所述滑动式卡钳7通过光轴14活动连接于所述支架1;所述备料台8和收集区10位于所述支架1的两端位置,在所述备料台8和收集区10的中间位置设置雕刻区,所述激光头2位于所述雕刻区的上部,所述固定式卡钳6、滑动式卡钳7位于所述雕刻区;所述光轴14通过固定座13固连于所述支架1。The complete set of fully automatic paper laser engraving equipment of the present invention includes: bracket 1, laser head 2, horizontal sliding table 3, vertical sliding table 4, vacuum suction cup 5, fixed calipers 6, sliding calipers 7, material preparation table 8, collection area 10. The horizontal slide table 3 is fixed to the support 1, the vertical slide table 4 is fixed to the large slide plate 29 of the horizontal slide table 3, and the fixed caliper 6 is fixed to the support 1. The sliding caliper 7 is movably connected to the support 1 through an optical axis 14; An engraving area is set in the middle position, the laser head 2 is located on the top of the engraving area, the fixed caliper 6 and the sliding caliper 7 are located in the engraving area; the optical axis 14 is fixedly connected to the Bracket 1.
更具体地,所述水平滑台3包括长气缸27、导轨28、大滑板29,所述大滑板29通过滑块35活动连接于所述导轨28,所述长气缸27的气缸体固连于所述支架1,所述长气缸27的活塞杆的末端固连于所述大滑板29;所述竖直滑台4包括立板30、上横板31、竖直滑台气缸33、真空吸盘5,所述立板30垂直固连于所述大滑板29上,所述竖直滑台气缸33固连于所述立板30,所述上横板31固连于所述竖直滑台气缸33上,在所述上横板31上固连有所述真空吸盘5;在所述大滑板29上固连有下横板32,在所述下横板32的下部固连有夹持器34。More specifically, the horizontal slide table 3 includes a long cylinder 27, a guide rail 28, and a large slide plate 29, the large slide plate 29 is movably connected to the guide rail 28 through a slider 35, and the cylinder body of the long cylinder 27 is fixedly connected to the The support 1, the end of the piston rod of the long cylinder 27 is fixedly connected to the large slide plate 29; the vertical slide table 4 includes a vertical plate 30, an upper horizontal plate 31, a vertical slide table cylinder 33, a vacuum suction cup 5. The vertical plate 30 is vertically connected to the large slide plate 29, the vertical slide cylinder 33 is fixed to the vertical plate 30, and the upper horizontal plate 31 is fixed to the vertical slide On the cylinder 33, the vacuum suction cup 5 is fixedly connected on the upper horizontal plate 31; device 34.
更具体地,所述真空吸盘5为并列布置,数量为两个。More specifically, the vacuum chucks 5 are arranged side by side, and there are two in number.
更具体地,所述夹持器34为并列布置,数量为两个。More specifically, the holders 34 are arranged side by side, and there are two in number.
更具体地,所述光轴14为平行布置,数量为两个。More specifically, the optical axes 14 are arranged in parallel, and there are two in number.
更具体地,所述固定式卡钳6包括第一托板23、第一压板24、第一滑台气缸25,所述第一压板24固连于所述光轴14上,所述第一滑台气缸25的气缸体固连于所述第一压板24上,所述第一托板23固连于所述第一滑台气缸25的滑动块上,所述第一托板23和第一压板24平行布置。More specifically, the fixed caliper 6 includes a first supporting plate 23, a first pressing plate 24, and a first sliding table cylinder 25, the first pressing plate 24 is fixedly connected to the optical axis 14, and the first sliding table The cylinder body of the table cylinder 25 is fixedly connected on the first pressing plate 24, and the first supporting plate 23 is fixedly connected on the sliding block of the first sliding table cylinder 25, and the first supporting plate 23 and the first The pressure plates 24 are arranged in parallel.
更具体地,所述滑动式卡钳7包括:连接块15、丝杆16、手柄17、轴承座18、连接板19、第二托板20、第二压板21、第二滑台气缸22、螺母26,所述连接块15固连于所述支架1上,所述轴承座18固连于所述连接块15;所述丝杆16活动连接于所述轴承座18,所述丝杆16的另一端通过所述螺母26连接于所述连接板19;所述连接板19活动连接于所述光轴14上,所述第二滑台气缸22的气缸体固连于所述第二压板21,所述第二托板20固连于所述第二滑台气缸22的滑动块上,所述第二托板20和第二压板21相互平行。More specifically, the sliding caliper 7 includes: a connecting block 15, a screw rod 16, a handle 17, a bearing seat 18, a connecting plate 19, a second supporting plate 20, a second pressing plate 21, a second sliding table cylinder 22, a nut 26, the connecting block 15 is fixedly connected to the bracket 1, the bearing block 18 is fixedly connected to the connecting block 15; the screw rod 16 is movably connected to the bearing block 18, and the screw rod 16 The other end is connected to the connecting plate 19 through the nut 26; the connecting plate 19 is movably connected to the optical axis 14, and the cylinder block of the second sliding table cylinder 22 is fixedly connected to the second pressure plate 21 , the second supporting plate 20 is fixedly connected to the sliding block of the second sliding table cylinder 22, and the second supporting plate 20 and the second pressing plate 21 are parallel to each other.
见图1至图8,接下来详细描述本发明全自动化纸张激光雕刻成套装备每个步骤的工作过程和工作原理:Referring to Fig. 1 to Fig. 8, the working process and working principle of each step of the fully automatic paper laser engraving complete set of the present invention are described in detail next:
A、在初始状态A. In the initial state
还未雕刻的纸张毛坯12放置于所述备料台8上。所述长气缸27处于缩回状态,所述竖直滑台气缸33处于上升状态。所述第一滑台气缸25处于伸出状态,所述第一托板23脱离和所述第一压板24的接触;所述第二滑台气缸22处于伸出状态,所述第二托板20脱离和所述第二压板21的接触。所述夹持器33处于张开状态。The unengraved paper blank 12 is placed on the described preparation platform 8 . The long cylinder 27 is in a retracted state, and the vertical slide cylinder 33 is in a raised state. The first slide cylinder 25 is in an extended state, and the first supporting plate 23 is out of contact with the first pressing plate 24; the second sliding table cylinder 22 is in an extended state, and the second supporting plate 20 out of contact with the second press plate 21. The clamper 33 is in an open state.
B、所述纸张毛坯12进入所述雕刻区B. The paper blank 12 enters the engraving area
所述竖直滑台气缸33下降,所述上横板31及真空吸盘5下降,所述真空吸盘5接触到所述纸张毛坯12,所述真空吸盘5吸附住所述纸张毛坯12。接着,所述竖直滑台气缸33上升;接着,所述长气缸27伸出,所述真空吸盘5带着所述纸张毛坯12进入所述雕刻区。位于所述雕刻区的纸张,定义为待切纸张9。所述待切纸张9的边缘位于所述第一托板23和所述第一压板24之间;所述待切纸张9的边缘位于所述第二托板20和所述第二压板21之间。所述真空吸盘5脱离所述待切纸张9,所述竖直滑台气缸33上升。所述长气缸27缩回,所述待切纸张9进入所述夹持器34,所述真空吸盘5在所述备料台8处实现对所述纸张毛坯12的吸附。The vertical sliding table cylinder 33 descends, the upper horizontal plate 31 and the vacuum suction cup 5 descend, the vacuum suction cup 5 touches the paper blank 12 , and the vacuum suction cup 5 absorbs the paper blank 12 . Then, the cylinder 33 of the vertical slide table rises; then, the long cylinder 27 stretches out, and the vacuum suction cup 5 enters the engraving area with the paper blank 12 . The paper located in the engraving area is defined as the paper 9 to be cut. The edge of the paper to be cut 9 is located between the first supporting plate 23 and the first pressing plate 24; the edge of the paper to be cut 9 is located between the second supporting plate 20 and the second pressing plate 21 between. The vacuum suction cup 5 breaks away from the paper 9 to be cut, and the vertical slide table cylinder 33 rises. The long cylinder 27 is retracted, the paper 9 to be cut enters the clamper 34 , and the vacuum suction cup 5 realizes the adsorption of the paper blank 12 at the preparation table 8 .
C、对所述待切纸张9进行定位并雕刻C. Position and engrave the paper 9 to be cut
所述第一滑台气缸25缩回,所述第一托板23脱离和所述第一压板24夹持住所述待切纸张9的边缘;所述第二滑台气缸22缩回,所述第二托板20和所述第二压板21夹持住所述待切纸张9的边缘。所述夹持器34夹持住所述待切纸张9。实现对所述待切纸张9的固定。所述激光头2开始工作,并完成对所述待切纸张9的高速激光雕刻。所述待切纸张9经过激光雕刻后,定义为成品11。The first sliding table cylinder 25 retracts, the first supporting plate 23 breaks away and the first pressing plate 24 clamps the edge of the paper 9 to be cut; the second sliding table cylinder 22 retracts, the The second supporting plate 20 and the second pressing plate 21 clamp the edge of the paper 9 to be cut. The clamper 34 clamps the paper 9 to be cut. The fixing of the paper 9 to be cut is realized. The laser head 2 starts to work and completes high-speed laser engraving on the paper 9 to be cut. The paper 9 to be cut is defined as a finished product 11 after laser engraving.
D、将所述成品11取出至所述收集区10D. Take out the finished product 11 to the collection area 10
接着,所述第一滑台气缸25伸出,所述第一托板23脱离和所述第一压板24的接触;所述第二滑台气缸22伸出,所述第二托板20脱离和所述第二压板21的接触。所述成品11未被所述固定式卡钳6、滑动式卡钳7所夹持。所述长气缸27伸出,所述夹持器34带动所述成品11移动至所述收集区10。与此同时,所述真空吸盘5带动所述纸张毛坯12进入所述雕刻区。所述成品11在移走的同时,所述纸张毛坯12进入所述雕刻区,使的生产效率高,大大提高生产速度。Then, the first sliding table cylinder 25 is stretched out, and the first supporting plate 23 is out of contact with the first pressing plate 24; the second sliding table cylinder 22 is stretching out, and the second supporting plate 20 is out of contact. contact with the second press plate 21. The finished product 11 is not clamped by the fixed caliper 6 and the sliding caliper 7 . The long cylinder 27 is stretched out, and the gripper 34 drives the finished product 11 to move to the collection area 10 . At the same time, the vacuum chuck 5 drives the paper blank 12 into the engraving area. When the finished product 11 is removed, the paper blank 12 enters the engraving area, so that the production efficiency is high and the production speed is greatly improved.
本发明全自动化纸张激光雕刻成套装备利用机电一体化机构,实现了对纸张的自动化传输,将所述纸张毛坯12移动进入所述雕刻区,对所述待切纸张9进行定位并雕刻,完成激光雕刻后,将将所述成品11取出至所述收集区10,全程无需人工操作,实现了全自动化加工作业,具有高度的自动化水平。本发明全自动化纸张激光雕刻成套装备具有高效地加工效率,在所述雕刻区中移走所述产品11的同时,将所述纸张毛坯12移动进入所述雕刻区中,使所述雕刻区的空闲时间减少到了最少,从而使产量大大增加。The complete set of fully automatic paper laser engraving equipment of the present invention utilizes the mechatronics mechanism to realize the automatic transmission of paper, move the paper blank 12 into the engraving area, position and engrave the paper 9 to be cut, and complete the laser engraving process. After engraving, the finished product 11 is taken out to the collection area 10 without manual operation in the whole process, which realizes a fully automatic processing operation with a high level of automation. The complete automatic paper laser engraving equipment of the present invention has high processing efficiency. While removing the product 11 in the engraving area, the paper blank 12 is moved into the engraving area, so that the engraving area Idle time is reduced to a minimum, resulting in a substantial increase in production.
由于所述待切纸张9具有不同的尺寸,为了使所述固定式卡钳6、滑动式卡钳7可以夹持住不同尺寸的所述待切纸张9,将所述滑动式卡钳7可以沿所述光轴14进行移动,从而调节所述滑动式卡钳7距离所述固定式卡钳6的距离,使所述待切纸张9的边缘可以同时被所述固定式卡钳6和滑动式卡钳7所夹持。Since the papers 9 to be cut have different sizes, in order to make the fixed calipers 6 and the sliding calipers 7 clamp the papers 9 to be cut in different sizes, the sliding calipers 7 can be moved along the The optical axis 14 moves to adjust the distance between the sliding caliper 7 and the fixed caliper 6, so that the edge of the paper 9 to be cut can be clamped by the fixed caliper 6 and the sliding caliper 7 at the same time .
所述丝杆16活动连接于所述轴承座18,所述丝杆16的另一端通过所述螺母26连接于所述连接板19;所述连接板19活动连接于所述光轴14上,所述第二滑台气缸22的气缸体固连于所述第二压板21,所述第二托板20固连于所述第二滑台气缸22的滑动块上,所述第二托板20和第二压板21相互平行。转动固连于所述丝杆16上的手柄17,由于所述丝杆16和所述螺母26向匹配,所述丝杆16可以推动所述连接板19滑动。从而实现了对所述滑动式卡钳7的位置移动。The screw rod 16 is movably connected to the bearing seat 18, and the other end of the screw rod 16 is connected to the connecting plate 19 through the nut 26; the connecting plate 19 is movably connected to the optical axis 14, The cylinder body of the second slide table cylinder 22 is fixedly connected to the second pressing plate 21, and the second supporting plate 20 is fixedly connected to the sliding block of the second slide table cylinder 22. The second supporting plate 20 and the second platen 21 are parallel to each other. Rotate the handle 17 fixedly connected to the screw rod 16 , because the screw rod 16 and the nut 26 are matched to each other, the screw rod 16 can push the connecting plate 19 to slide. Thus, the positional movement of the sliding caliper 7 is realized.
最后,应当指出,以上实施例仅是本发明较有代表性的例子。显然,本发明不限于上述实施例,还可以有许多变形。凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均应认为属于本发明的保护范围。Finally, it should be pointed out that the above embodiments are only representative examples of the present invention. Obviously, the present invention is not limited to the above-mentioned embodiments, and many variations are possible. All simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention shall be deemed to belong to the protection scope of the present invention.
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CN108372364A (en) | 2018-08-07 |
CN108555443A (en) | 2018-09-21 |
CN105834590B (en) | 2018-03-02 |
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