CN105834539B - A kind of intelligent spot welder - Google Patents
A kind of intelligent spot welder Download PDFInfo
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- CN105834539B CN105834539B CN201610121565.4A CN201610121565A CN105834539B CN 105834539 B CN105834539 B CN 105834539B CN 201610121565 A CN201610121565 A CN 201610121565A CN 105834539 B CN105834539 B CN 105834539B
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- axis
- sliding panel
- plate
- mounting blocks
- spot welder
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0004—Resistance soldering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/025—Bits or tips
- B23K3/026—Removable soldering bits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
- B23K3/063—Solder feeding devices for wire feeding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The present invention discloses a kind of intelligent spot welder.The intelligent spot welder includes shell, soldering iron component, go out tin device, driving structure and central control processing unit, the soldering iron component, it is described go out tin device and the driving structure setting on the housing, the soldering iron component, it is described go out tin device, the driving structure is electrically connected with the central control processing unit, the driving structure includes the X-axis driving portion configured from bottom to top successively, Y-axis driving portion, first Z axis driving portion of the Z axis position of the electric iron for adjusting the soldering iron component and for adjust it is described go out tin device the Z axis position for sending tin syringe needle the second Z axis driving portion.The intelligent spot welder of the present invention, can realize more accurate spot welding.
Description
Technical field
The present invention relates to a kind of intelligent spot welders.
Background technology
Welding is exactly the process with various fusible alloy (scolding tin) connection metal parts.The fusing point ratio of scolding tin is by wlding
That expects is low, and such component will pass through its surface and intermolecular contact end welding occurs in the case where not being melted.Spot welding
Machine is widely used in each industrial circle such as Aeronautics and Astronautics, the energy, electronics, automobile, light industry, is important one of welding equipment.Point
Welding machine can be divided into single-point type mash welder and kinds of point mode mash welder according to the solder joint number welded point；It, can according to electrically conducting manner point
It is divided into unilateral conductive and double sided conduction.In the preparation process of a battery pack, in order to make multiple battery parallel power supplies, need by
The two poles of the earth of battery weld together with the nickel sheet for having two pins.When welding nickel sheet and battery, electric current is direct in order to prevent
Being flowed through from battery causes battery to generate explosion, needs using unilateral conductive kinds of point mode mash welder.Modern industry electronic product
Welding processing, pressure and accuracy to welding, welding precision propose the requirement more increased.
Invention content
The object of the present invention is to provide a kind of intelligent spot welders, can realize more accurate spot welding.
The present invention is achieved through the following technical solutions：A kind of intelligent spot welder, the intelligent spot welder include shell, soldering iron
Component goes out tin device, driving structure and central control processing unit, the soldering iron component, it is described go out tin device and the driving
Structure setting on the housing, the soldering iron component, it is described go out tin device, the driving structure and the central control process
Unit is electrically connected, and the driving structure includes the X-axis driving portion configured from bottom to top successively, Y-axis driving portion, described for adjusting
First Z axis driving portion of the Z axis position of the electric iron of soldering iron component and for adjust it is described go out tin device the Z axis for sending tin syringe needle
Second Z axis driving portion of position.
As a further improvement of the above technical scheme, the shell includes bottom plate, partition board, top plate, left plate and right side
Plate, the bottom plate, the partition board and the top plate configure in order in the Z-axis direction, the left plate respectively with the bottom plate, institute
Partition board to be stated to be fixedly connected with the top plate, the right plate is fixedly connected with the bottom plate, the partition board and the top plate respectively,
The bottom plate and the partition board are formed with the accommodation space for accommodating electrical structure in the Z-axis direction, the partition board with it is described
Top plate forms working space in the Z-axis direction, and the left plate and the right plate are engraved structure, are set in the accommodation space
It is equipped with electric rotating machine, the turntable for placing workpiece is provided on the partition board, the power output shaft of the electric rotating machine is pierced by
The partition board is connect with the turntable, and exhausting hole is provided on the top plate, and the intelligent spot welder further includes pumping purification dress
It sets, which enters the working space via the exhausting hole, and the central control processing unit configuration is described
In accommodation space, the soldering iron component, it is described go out tin device, the driving structure configuration in the working space.
As a further improvement of the above technical scheme, the first Z axis driving portion and the second Z axis driving portion setting
In the both sides of the Y-axis driving portion.
As a further improvement of the above technical scheme, the X-axis driving portion includes the first driving motor, driving wheel, the
The first guide rail that one drive lead screw, X-axis sliding panel and two are mutually parallel, first driving motor are logical with the driving wheel
Belt connection is crossed, the driving wheel is connect with first drive lead screw, and the X-axis sliding panel connects with first drive lead screw
It connects, the X-axis sliding panel is arranged to the first guide rail being mutually parallel along two sliding.
As a further improvement of the above technical scheme, the Y-axis driving portion includes truss, drum beam, the second driving electricity
Machine, the second drive lead screw, the first Y-axis sliding panel, the second Y-axis sliding panel, rim bridge and four the second guide rails being mutually parallel,
The truss is fixedly connected with the X-axis sliding panel, and the drum beam is fixedly connected with the truss, the second driving motor and
Two drive lead screws connect, and the second Y-axis sliding panel is connect with the second drive lead screw, and four the second guide rails being mutually parallel are arranged in pairs
In the both sides of drum beam, the first Y-axis sliding panel, which is arranged to a pair second in the second guide rail being mutually parallel along four, leads
Rail slides, and the second Y-axis sliding panel is arranged to the sliding of the second guide rail of another pair in the second guide rail being mutually parallel along four,
The first Y-axis sliding panel is fixedly connected with the second Y-axis sliding panel by rim bridge.
As a further improvement of the above technical scheme, the first Z axis driving portion includes the first Z axis driving motor, the
One Z-axis transmission lead screw, the first Z axis sliding panel and the first Z axis slide rail, the first Z axis driving motor are fixed on first Y-axis and slide
On movable plate, the first Z axis driving motor is connect with the first Z-axis transmission lead screw, the first Z-axis transmission lead screw with it is described
First Z axis sliding panel connects, and first Z axis slide rail is fixed on the first Y-axis sliding panel, the first Z axis sliding panel
It is arranged to slide along first Z axis slide rail.
As a further improvement of the above technical scheme, the second Z axis driving portion includes the second Z axis driving motor, the
Two Z-axis transmission lead screws, the second Z axis sliding panel and the second Z axis slide rail, the second Z axis driving motor are fixed on second Y-axis and slide
On movable plate, the second Z axis driving motor is connect with the second Z-axis transmission lead screw, the second Z-axis transmission lead screw with it is described
Second Z axis sliding panel connects, and second Z axis slide rail is fixed on the second Y-axis sliding panel, the second Z axis sliding panel
It is arranged to slide along second Z axis slide rail.
As a further improvement of the above technical scheme, the intelligent spot welder further includes high temperature blowing component, described to iron
Iron component includes the first mounting blocks and electric iron, and the electric iron is fixed on first mounting blocks, the high temperature blowing group
Part includes air source component, the second mounting blocks, third mounting blocks and hot air head, and second mounting blocks are fixed on the electric iron
Rear portion, the third mounting blocks are connected on second mounting blocks, and the hot air head is fixed on the third mounting blocks, institute
The first mounting blocks are stated on the first Z axis sliding panel.
As a further improvement of the above technical scheme, first mounting blocks, which have, is longitudinally extended plate and is laterally extended
Plate, described to be longitudinally extended plate and the plate that is laterally extended is mutually perpendicular to, described be longitudinally extended on plate is provided with curve from the top down
The first regulating tank extended, the electric iron by hoop clip be fixed on it is described be laterally extended on plate, be arranged on second mounting blocks
Second regulating tank of linear extension, the third mounting blocks are mounted on by screw on second regulating tank, the third
Mounting blocks have first connecting portion and second connecting portion, and the first connecting portion and the second connecting portion are mutually perpendicular to, described
First connecting portion is mounted on by screw on second regulating tank, and the hot air head is fixed on the second connecting portion by hoop clip
On, first mounting blocks, which have, to be longitudinally extended plate and is laterally extended plate, described to be longitudinally extended plate and described be laterally extended plate phase
Mutually vertical, described to be longitudinally extended the first regulating tank for being provided with that curve extends from the top down on plate, the electric iron is consolidated by hoop clip
It is laterally extended on plate described in being scheduled on, the second regulating tank extended linearly, the third installation is provided on second mounting blocks
Block is mounted on by screw on second regulating tank, and the third mounting blocks have first connecting portion and second connecting portion, institute
It states first connecting portion and the second connecting portion is mutually perpendicular to, the first connecting portion is mounted on described second by screw and adjusts
On slot, the hot air head is fixed on by hoop clip in the second connecting portion, and the air source component includes fan and carried out to air-flow
The heating device of heating, the heating device are connect with the hot air head pipeline.
As a further improvement of the above technical scheme, the intelligent spot welder further includes scaling powder feeding mechanism, described
The scaling powder syringe needle of scaling powder feeding mechanism and it is described go out tin device send tin syringe needle be mounted on the second Z axis sliding panel on,
And the scaling powder syringe needle of the scaling powder feeding mechanism goes out the lower section for sending tin syringe needle of tin device described in.
The beneficial effects of the invention are as follows：The intelligent spot welder of the present invention send tin syringe needle and electric iron to be driven by different Z axis
Dynamic portion's independent control, can be arranged different height and carry out sending tin as the case may be, be controlled with tin syringe needle and electric iron unification is sent
Compared with system is same as above the mode under, precision higher.
Description of the drawings
Fig. 1 is the stereoscopic schematic diagram of intelligent spot welder according to embodiment of the present invention；
Fig. 2 is another stereoscopic schematic diagram of the intelligent spot welder of Fig. 1；
Fig. 3 is another stereoscopic schematic diagram of the intelligent spot welder of Fig. 1；
Fig. 4 is the front schematic view of the intelligent spot welder of Fig. 1；
Fig. 5 is the side schematic view of the intelligent spot welder of Fig. 1；
Fig. 6 is the schematic rear view of the intelligent spot welder of Fig. 1；
Fig. 7 is the top schematic diagram of the intelligent spot welder of Fig. 1；
Fig. 8 is the stereoscopic schematic diagram after the cutting of the intelligent spot welder of Fig. 1；
Fig. 9 is the stereoscopic schematic diagram after another cutting of the intelligent spot welder of Fig. 1；
Figure 10 is the stereoscopic schematic diagram of the driving structure of intelligent spot welder according to embodiment of the present invention；
Figure 11 is another stereoscopic schematic diagram of the driving structure of the intelligent spot welder of Figure 10；
Figure 12 is another stereoscopic schematic diagram of the driving structure of the intelligent spot welder of Figure 10；
Figure 13 is the stereoscopic schematic diagram after the cutting of the driving structure of the intelligent spot welder of Figure 10；
Figure 14 is the welded stereoscopic schematic diagram for the intelligent spot welder for showing Fig. 1；
Figure 15 is the welded another stereoscopic schematic diagram for the intelligent spot welder for showing Fig. 1；
Figure 16 is the stereoscopic schematic diagram of welded first mounting blocks for the intelligent spot welder for showing Fig. 1；
Figure 17 is another stereoscopic schematic diagram of welded first mounting blocks for the intelligent spot welder for showing Fig. 1；
Figure 18 is the welded stereoscopic schematic diagram for showing intelligent spot welder according to embodiment of the present invention,
Which show electric iron, hot air head, send tin syringe needle, scaling powder syringe needle mounting structure stereoscopic schematic diagram；
Figure 19 is the truss of the driving structure for the intelligent spot welder for showing Figure 10 and the stereoscopic schematic diagram of drum beam；
Figure 20 is the signal electrical diagram of intelligent spot welder according to embodiment of the present invention；
Label meaning is as follows：1000- intelligent spot welders；100- shells；102- bottom plates；104- partition boards；105- working spaces；
106- accommodation spaces；111- electric rotating machines；112- turntables；114- top plates；108- left plates；109- right plates；116- scruff boxes；
200- soldering iron components；201- electric iron；The first mounting blocks of 202-；The second mounting blocks of 203-；204- is longitudinally extended plate；206- first
Regulating tank；The second regulating tanks of 207-；208- is laterally extended plate；205- third mounting blocks；2052- first connecting portions；2054- second
Interconnecting piece；210-X axis driving portions；The first driving motors of 212-；218- driving wheels；The first drive lead screws of 214-；251-X axis slides
Plate；The first guide rails of 216-；220-Y axis driving portions；250- truss；The first flat parts of 252-；The trapezoidal portions 254-；The second tablets of 256-
Portion；260- drum beams；262- first horizontal portions；The vertical portions 264-；The second horizontal parts of 266-；The second drive lead screws of 222-；236-
First Y-axis sliding panel；246- the second Y-axis sliding panels；238- rim bridges；The second guide rails of 226-；230- the first Z axis driving portions；
231- the first Z-axis transmission lead screws；232- the first Z axis sliding panels；The first Z axis slide rails of 234-；240- the second Z axis driving portions；241-
Second Z-axis transmission lead screw；242- the second Z axis sliding panels；The second Z axis slide rails of 244-；300- image recognition components；310- industry phases
Machine；320- coaxial light sources；500- high temperature blowing component；502- hot air heads；600- central control processing units；610- display dresses
It sets；620- storage devices；630- supply units；640- pointing input devices；650- goes out tin device；652- send tin syringe needle；654-
Height adjustment plate；660- is evacuated purifier；662- exhausting holes；670- scaling powder feeding mechanisms；672- scaling powder syringe needles；674-
Scaling powder syringe；X- horizontal directions；Y- longitudinal directions；Z- vertical directions.
Specific implementation mode
Below in conjunction with attached drawing, technical scheme in the embodiment of the invention is clearly and completely described.
As shown in Fig. 1 and Figure 20, intelligent spot welder 1000 includes shell 100, soldering iron component 200, image recognition component
300, laser-measured height component 400, high temperature blowing component 500, go out tin device 650, driving structure, central control processing unit 600,
Display device 610, storage device 620, supply unit 630, pointing input device 640, pumping purifier 660 and scaling powder supply
Answer device 670.Soldering iron component 200, laser-measured height component 400, high temperature blowing component 500, goes out tin dress at image recognition component 300
Set 650, driving structure, display device 610, storage device 620, supply unit 630, pointing input device 640, pumping purification dress
Set 660 and scaling powder feeding mechanism 670 be uniformly controlled by central control processing unit 600.Soldering iron component 200, image recognition
Component 300, high temperature blowing component 500, goes out tin device 650, driving structure, pumping purifier 660 at laser-measured height component 400
It is mounted on shell 100 with scaling powder feeding mechanism 670.Display device 610, storage device 620, supply unit 630, instruction are defeated
Entering device 640 can be arranged on shell 100, other positions appropriate except shell 100 can also be arranged.The present embodiment
In, pointing input device 640 may include keyboard, touch screen and mouse etc..
Central control processing unit 600 by CPU (Central Processing Unit, central processing unit) and with
Each component being electrically connected to each other carries out the compositions such as the input/output interface of the transmitting-receiving of various signals.Central control processing unit 600
With the soldering iron component 200, it is described go out tin device 650, the driving structure, image recognition component 300, laser-measured height component
400, the electrical connections such as high temperature blowing component 500, carry out the control of each component and the transmitting-receiving of signal.Central control processing unit 600
It is responsible for the whole action control of intelligent spot welder 1000.For example including ROM, (Read Only Memory are only for storage device 620
Read memory), RAM (Random Access Memory random access memory).Wherein, ROM stores Workpiece standard image, intelligent point
The working procedure etc. of the groundwork of welding machine 1000.RAM is used as the working region etc. of intelligent spot welder 1000.Central control process
Unit 600 can be embodied as being made of computer, customization function module, PLC, microcontroller etc..
As shown in Figure 10, the driving structure includes the X-axis driving portion 210 configured from bottom to top successively, Y-axis driving portion
220, the first Z axis driving portion 230 of the Z axis position of the electric iron 201 for adjusting the soldering iron component 200 and for adjusting
State out the second Z axis driving portion 240 of the Z axis position for sending tin syringe needle 652 of tin device 650, X-axis driving portion 210, Y-axis driving portion
220, the first Z axis driving portion 230 and the second Z axis driving portion 240 are screw rod transmission structure.As shown in figure 18.Wherein, described
One Z axis driving portion 230 and the second Z axis driving portion 240 are arranged in the both sides of the Y-axis driving portion 220.Y-axis driving portion
220, the first Z axis driving portion 230, the second Z axis driving portion 240 are arranged to slide along X-axis above X-axis driving portion 210.The
One Z axis driving portion 230, the second Z axis driving portion 240 can be slided above Y-axis driving portion 220 along Y-axis by being arranged to.First Z
Axis driving portion 230 can drive electric iron 201 and hot air head 502 simultaneously；Second Z axis driving portion 240 can drive simultaneously send tin
Syringe needle 652 and scaling powder syringe needle 672.It can be seen that electric iron 201 and to send tin syringe needle 652 be separately the independently-controlled.With send tin
Compared with syringe needle is uniformly controlled the mode ibid under with electric iron, precision higher.For example, due to the component on welding machine workpiece
Height it is different, send tin height also different, adjustment needed to send the height and position of tin syringe needle.
As shown in Fig. 1 to 7, the shell 100 includes bottom plate 102, partition board 104, top plate 114, left plate 108 and right plate
109.In other embodiments, it includes backboard to go back shell 100.The bottom plate 102, the partition board 104 and the top plate 114 are in Z
Configured in parallel successively in axis direction.The left plate 108 respectively with the bottom plate 102, the partition board 104 and the top plate 114
It is fixedly connected.The right plate 109 is fixedly connected with the bottom plate 102, the partition board 104 and the top plate 114 respectively.It is described
Bottom plate 102 is formed with the accommodation space 106 for accommodating electrical structure in the Z-axis direction with the partition board 104.For example, central
The electrical structure of control process unit can be placed in accommodation space 106.The partition board 104 is with the top plate 114 in Z axis side
It is upwardly formed working space 105.The left plate 108 and the right plate 109 are engraved structure, save material cost.It is described
It is provided with electric rotating machine 111 in accommodation space 106, the turntable 112 for placing workpiece is provided on the partition board 104, it is described
The power output shaft of electric rotating machine 111 is pierced by the partition board 104 and is connect with the turntable 112.Pumping is provided on the top plate 114
The pumping purifier 660 of air holes 662, intelligent spot welder 1000 enters the working space 105, institute via the exhausting hole 662
The configuration of central control processing unit 600 is stated below partition board 104 and in the accommodation space 106.The soldering iron component
200, it is described go out tin device 650, the driving structure configuration in the working space 105.Shell 100 have wiring it is convenient,
The features such as simple and compact for structure and easy to adjust, at low cost.
Wherein, the X-axis driving portion 210 is located at the rear of partition board 104.As shown in Fig. 8, Figure 10 to Figure 13, the X-axis is driven
Dynamic portion 210 includes that the first driving motor 212, driving wheel 218, the first drive lead screw 214, X-axis sliding panel 251 and two are mutual
The first parallel guide rail 216.First driving motor 212 passes through belt be connected by power with the driving wheel 218.The transmission
Wheel 218 is connect with first drive lead screw 214, and the power from the first driving motor 212 is passed to the first drive lead screw
214.The X-axis sliding panel 251 is connect with first drive lead screw 214.The X-axis sliding panel 251 is driven with described first
Lead screw 214 constitutes screw body.The X-axis sliding panel 251 is arranged to the first guide rail 216 being mutually parallel along two sliding.
Wherein, the Y-axis driving portion 220 is located at 210 top of the X-axis driving portion, is driven by the X-axis driving portion 210.
As shown in Fig. 8, Figure 10 to Figure 13, Figure 19, the Y-axis driving portion 220 includes truss 250, drum beam 260, the second driving motor
(not shown), the second drive lead screw 222, the first Y-axis sliding panel 236, the second Y-axis sliding panel 246, rim bridge 238 and four
The second guide rail 226 being mutually parallel.Wherein, the truss 250 is fixedly connected with the X-axis sliding panel 251.The drum beam
260 are fixedly connected with the truss 250.Second drive lead screw 222 can be rotatably set in the side of drum beam 260.Second drives
Dynamic motor is connected in drum beam 260.The one end in the second drive lead screw 222 is arranged in second driving motor.Second driving electricity
222 be connected by power of machine and the second drive lead screw, the second Y-axis sliding panel 246 are connect with the second drive lead screw 222.First Y-axis
Sliding panel 236 is fixedly connected with the second Y-axis sliding panel 246 by rim bridge 238.Four the second guide rails being mutually parallel
226 are arranged in pairs in the both sides of drum beam 260.Wherein, the first Y-axis sliding panel 236 is arranged to be mutually parallel along four
The second guide rail of a pair 226 in second guide rail 226 slides；What the second Y-axis sliding panel 246 was arranged to be mutually parallel along four
The second guide rail of another pair 226 in second guide rail 226 slides.
As shown in figure 19, truss 250 includes the first flat part 252, trapezoidal portion 254 and the second flat part 256, and three trapezoidal
Portion 254 is connected between the first flat part 252 and the second flat part 256.First flat part 252 is contacted with 251 face of X-axis sliding panel
And it is fixedly connected.Second flat part 256 is contacted and is fixedly connected with 260 face of drum beam.It, not only can be with by the way that truss 250 is arranged
Meet the requirement for height of the Z axis of mash welder, and the structure of mash welder can be made more securely, reliably.
As shown in figure 19, drum beam 260 includes first horizontal portion 262, vertical portion 264 and the second horizontal part 266.Four phases
Mutually the second parallel guide rail 226 is arranged in pairs in the both sides of first horizontal portion 262 and the second horizontal part 266.264 side of vertical portion
The sky of installation the second driving motor and the second drive lead screw 222 is formed with first horizontal portion 262 and the second horizontal part 266 respectively
Between.By the way that drum beam 260 is arranged, it can not only meet the requirement for height of the Z axis of mash welder, and the structure of mash welder can be made
More securely, reliable.
Thus, it is possible to by second driving motor, the first Y-axis sliding panel 236 of synchronous driving and the second Y-axis sliding panel
246.The aftermentioned first Z axis driving portion 230 is arranged on the first Y-axis sliding panel 236, aftermentioned second Z axis driving portion 240
It is arranged on the second Y-axis sliding panel 246.That is, the aftermentioned first Z axis driving portion 230 follows the first Y-axis sliding panel 236 to move
It is dynamic；Aftermentioned second Z axis driving portion 240 follows the second Y-axis sliding panel 246 to move.
Wherein, the first Z axis driving portion 230 includes the first Z axis driving motor (not shown), the first Z-axis transmission lead screw
231, the first Z axis sliding panel 232 and the first Z axis slide rail 234.First Z axis driving motor is fixed on the first Y-axis sliding panel
On 236, the first Z axis driving motor is connect with the first Z-axis transmission lead screw 231, the first Z-axis transmission lead screw 231
It is connect with the first Z axis sliding panel 232, first Z axis slide rail 234 is fixed on the first Y-axis sliding panel 236, institute
The first Z axis sliding panel 232 is stated to be arranged to slide along first Z axis slide rail 234.
As shown in figure 18, the first Z axis driving motor is located at the surface of the first Z-axis transmission lead screw 231.The soldering iron component
200 electric iron 201 is arranged on the first Z axis sliding panel 232.The hot air head 502 of high temperature blowing component 500 is arranged in the first Z
On axis sliding panel 232.High temperature blowing component 500 hot air head 502 be arranged the soldering iron component 200 electric iron 201 it is attached
Closely.
Wherein, the second Z axis driving portion 240 include the second Z axis driving motor (not shown), the second Z-axis transmission lead screw 241,
Second Z axis sliding panel 242 and the second Z axis slide rail 244, the second Z axis driving motor are fixed on the second Y-axis sliding panel 246
On, the second Z axis driving motor is connect with the second Z-axis transmission lead screw 241, the second Z-axis transmission lead screw 241 and institute
The connection of the second Z axis sliding panel 242 is stated, second Z axis slide rail 244 is fixed on the second Y-axis sliding panel 246, and described the
Two Z axis sliding panels 242 are arranged to slide along second Z axis slide rail 244.
As shown in figure 18, the second Z axis driving motor is located at the surface of the second Z-axis transmission lead screw 241.The scaling powder supplies
The scaling powder syringe needle 672 of device 670 is answered to be arranged on the second Z axis sliding panel 242.It is described go out tin device 650 send tin syringe needle 652
It is arranged on the second Z axis sliding panel 242.The scaling powder syringe needle 672 of the scaling powder feeding mechanism 670 goes out tin device described in being located at
650 top for sending tin syringe needle 652.
Wherein, as shown in Figure 14 to Figure 17, the intelligent spot welder 1000 further includes high temperature blowing component 500, described to iron
Iron component 200 includes the first mounting blocks 202 and electric iron 201, and the electric iron 201 is fixed on first mounting blocks 202,
High temperature blowing component 500 includes air source component, the second mounting blocks 203, third mounting blocks 205 and hot air head 502, and described the
Two mounting blocks 203 are fixed on the rear portion of the electric iron 201, and the third mounting blocks 205 are connected to second mounting blocks 203
On, the hot air head 502 is fixed on the third mounting blocks 205, and first mounting blocks 202 are mounted on first Z axis
On sliding panel 232.
Wherein, it as shown in Figure 16 to Figure 17, is longitudinally extended plate 204 and the plate 208 that is laterally extended is mutually perpendicular to, it is described vertical
The first regulating tank 206 that curve extends from the top down is provided on extension board 204, the electric iron 201 is fixed on by hoop clip
It is described to be laterally extended on plate 208, the second regulating tank 207 extended linearly, the third are provided on second mounting blocks 203
Mounting blocks 205 are mounted on by screw on second regulating tank 207, and the third mounting blocks 205 have first connecting portion
2052 and second connecting portion 2054, the first connecting portion 2052 and the second connecting portion 2054 be mutually perpendicular to, described first
Interconnecting piece 2052 is mounted on by screw on second regulating tank 207, and the hot air head 502 is fixed on described second by hoop clip
On interconnecting piece 2054, first mounting blocks 202, which have, to be longitudinally extended plate 204 and is laterally extended plate 208, described to be longitudinally extended plate
204 and the plate 208 that is laterally extended be mutually perpendicular to, it is described to be longitudinally extended be provided with that curve from the top down extends on plate 204 the
One regulating tank 206, the electric iron 201 by hoop clip be fixed on it is described be laterally extended on plate 208, on second mounting blocks 203
It is provided with the second regulating tank 207 extended linearly, the third mounting blocks 205 are mounted on second regulating tank by screw
On 207, the third mounting blocks 205 have first connecting portion 2052 and second connecting portion 2054, the first connecting portion 2052
It is mutually perpendicular to the second connecting portion 2054, the first connecting portion 2052 is mounted on second regulating tank by screw
On 207, the hot air head 502 is fixed on by hoop clip in the second connecting portion 2054, and the air source component includes fan and right
The heating device that air-flow is heated, the heating device are connect with 502 pipeline of the hot air head.
By the way that hot air head 502 is arranged, when being welded, high-temperature hot-air, the welding to workpiece are blown out by hot air head 502
Position carries out rapidly pre-warming, improves welding yield.Furthermore it is also possible to by 502 blowing cold air of hot air head or the wind of room temperature, blow off
Booty on electric iron 201.In addition, the blow structure by the way that hot air head 502 is arranged, can also change spray tin direction, avoid phase
Tin bridge joint connects together between two adjacent solder joints, improves product yield.
As shown in figure 18, wherein the intelligent spot welder 1000 further includes scaling powder feeding mechanism 670, the scaling powder
The scaling powder syringe needle 672 of feeding mechanism 670 and it is described go out tin device 650 send tin syringe needle 652 mounted on second Z axis slide
On plate 242, and the scaling powder syringe needle 672 of the scaling powder feeding mechanism 670 be located at it is described go out tin device 650 send tin syringe needle
652 lower section.
As shown in Fig. 1 and Figure 11, image recognition component 300 includes industrial camera 310 and coaxial light source 320.It is described coaxial
Light source 320 is fixedly mounted on the lower section of the industrial camera 310, it is described go out tin device 650 send tin syringe needle 652 and the industry
Camera 310 is installed on the second Z axis sliding panel 242 of the second Z axis driving portion 240.Coaxial light source 320 can provide
Even illumination improves the accuracy and reproducibility of vision.By image recognition component 300, described iron can be corrected before welding
The electric iron 201 of iron component 200, high temperature blowing component 500 hot air head 502, it is described go out tin device 650 send tin syringe needle 652,
Welding yield is improved in position of the scaling powder syringe needle 672 of scaling powder feeding mechanism 670 relative to welding position.I.e., it is possible to welding
Butt welding point position is shot by industrial camera 310 before connecing, and image procossing is carried out by central control processing unit 600, right
Offset is corrected, and improves production efficiency, improves product quality.
In addition, when buckling deformation occurs for pcb board, the laser-measured height component 400 of the intelligent spot welder 1000
It can ensure the top of electric iron 201 and the gap of welding position, realization is touched or minim gap (0.1 millimeter or so).As a result,
The height such as deformation of pcb board can be made up, ensures welding and assembling height, improves welding yield.
In the description of the present invention, it is to be understood that, term " first ", " second " etc. are used for description purposes only, without
It can be interpreted as indicating or implying relative importance.In addition, in the description of the present invention, unless otherwise indicated, the meaning of " multiple "
It is two or more.Although an embodiment of the present invention has been shown and described, those skilled in the art can be with
Understand：Can these embodiments be carried out with a variety of variations without departing from the principle and spirit of the present invention, modification, replaced
And modification, the scope of the present invention are limited by claim and its equivalent.
Claims (7)
1. a kind of intelligent spot welder, which is characterized in that the intelligent spot welder includes shell, soldering iron component, goes out tin device, driving
Structure and central control processing unit, the soldering iron component, it is described go out tin device and the driving structure be arranged in the shell
On, the soldering iron component, it is described go out tin device, the driving structure be electrically connected with the central control processing unit, the drive
Dynamic structure includes the X-axis driving portion configured from bottom to top successively, Y-axis driving portion, the electric iron for adjusting the soldering iron component
Z axis position the first Z axis driving portion and for adjust it is described go out tin device the second Z axis of the Z axis position for sending tin syringe needle drive
Dynamic portion, the first Z axis driving portion and the second Z axis driving portion are arranged in the both sides of the Y-axis driving portion, and the X-axis is driven
Dynamic portion includes the first driving motor, driving wheel, the first drive lead screw, X-axis sliding panel and two the first guide rails being mutually parallel,
First driving motor is connect with the driving wheel by belt, and the driving wheel is connect with first drive lead screw, institute
It states X-axis sliding panel to connect with first drive lead screw, the X-axis sliding panel is arranged to the first guide rail being mutually parallel along two
Sliding, the Y-axis driving portion include truss, drum beam, the second driving motor, the second drive lead screw, the first Y-axis sliding panel, the
The second guide rail that two Y-axis sliding panels, rim bridge and four are mutually parallel, the truss are fixedly connected with the X-axis sliding panel,
The drum beam is fixedly connected with the truss, and the second driving motor is connect with the second drive lead screw, the second Y-axis sliding panel and
Two drive lead screws connect, and four the second guide rails being mutually parallel are arranged in pairs in the both sides of drum beam, the first Y-axis sliding panel
The second guide rail of a pair sliding being arranged in the second guide rail being mutually parallel along four, the second Y-axis sliding panel are arranged to edge
The second guide rail of another pair sliding in four the second guide rails being mutually parallel, the first Y-axis sliding panel are slided with second Y-axis
Movable plate is fixedly connected by rim bridge.
2. intelligent spot welder according to claim 1, which is characterized in that the shell includes bottom plate, partition board, top plate, a left side
Side plate and right plate, the bottom plate, the partition board and the top plate configure in order in the Z-axis direction, the left plate respectively with
The bottom plate, the partition board are fixedly connected with the top plate, the right plate respectively with the bottom plate, the partition board and the top
Plate is fixedly connected, and the bottom plate is formed with the accommodation space for accommodating electrical structure in the Z-axis direction with the partition board, described
Partition board forms working space in the Z-axis direction with the top plate, and the left plate and the right plate are engraved structure, the appearance
It receives and is provided with electric rotating machine in space, the turntable for placing workpiece, the power of the electric rotating machine are provided on the partition board
Output shaft is pierced by the partition board and is connect with the turntable, and exhausting hole is provided on the top plate, and the intelligent spot welder further includes
It is evacuated purifier, which enters the working space, the central control processing unit via the exhausting hole
Configuration in the accommodation space, the soldering iron component, it is described go out tin device, the driving structure configuration in the working space
It is interior.
3. intelligent spot welder according to claim 1, which is characterized in that the first Z axis driving portion drives including the first Z axis
Dynamic motor, the first Z-axis transmission lead screw, the first Z axis sliding panel and the first Z axis slide rail, the first Z axis driving motor are fixed on described
On first Y-axis sliding panel, the first Z axis driving motor is connect with the first Z-axis transmission lead screw, first Z-axis transmission
Lead screw is connect with the first Z axis sliding panel, and first Z axis slide rail is fixed on the first Y-axis sliding panel, and described first
Z axis sliding panel is arranged to slide along first Z axis slide rail.
4. intelligent spot welder according to claim 3, which is characterized in that the second Z axis driving portion drives including the second Z axis
Dynamic motor, the second Z-axis transmission lead screw, the second Z axis sliding panel and the second Z axis slide rail, the second Z axis driving motor are fixed on described
On second Y-axis sliding panel, the second Z axis driving motor is connect with the second Z-axis transmission lead screw, second Z-axis transmission
Lead screw is connect with the second Z axis sliding panel, and second Z axis slide rail is fixed on the second Y-axis sliding panel, and described second
Z axis sliding panel is arranged to slide along second Z axis slide rail.
5. intelligent spot welder according to claim 4, which is characterized in that the intelligent spot welder further includes high temperature blowing group
Part, the soldering iron component include the first mounting blocks and electric iron, and the electric iron is fixed on first mounting blocks, the height
Temperature blowing component includes air source component, the second mounting blocks, third mounting blocks and hot air head, and second mounting blocks are fixed on described
The rear portion of electric iron, the third mounting blocks are connected on second mounting blocks, and the hot air head is fixed on the third peace
It fills on block, first mounting blocks are mounted on the first Z axis sliding panel.
6. intelligent spot welder according to claim 5, which is characterized in that first mounting blocks have be longitudinally extended plate and
It is laterally extended plate, described to be longitudinally extended plate and the plate that is laterally extended is mutually perpendicular to, described be longitudinally extended on plate is provided with from upper
The first regulating tank extended to lower curve, the electric iron by hoop clip be fixed on it is described be laterally extended on plate, second installation
The second regulating tank extended linearly is provided on block, the third mounting blocks are mounted on by screw on second regulating tank,
There is the third mounting blocks first connecting portion and second connecting portion, the first connecting portion and the second connecting portion mutually to hang down
Directly, the first connecting portion is mounted on by screw on second regulating tank, and the hot air head is fixed on described the by hoop clip
On two interconnecting pieces, first mounting blocks, which have, to be longitudinally extended plate and is laterally extended plate, described to be longitudinally extended plate and the transverse direction
Extension board is mutually perpendicular to, described to be longitudinally extended the first regulating tank for being provided with that curve extends from the top down on plate, the electric iron
By hoop clip be fixed on it is described be laterally extended on plate, the second regulating tank extended linearly is provided on second mounting blocks, it is described
Third mounting blocks are mounted on by screw on second regulating tank, and there is the third mounting blocks first connecting portion and second to connect
Socket part, the first connecting portion and the second connecting portion are mutually perpendicular to, and the first connecting portion is mounted on described by screw
On second regulating tank, the hot air head is fixed on by hoop clip in the second connecting portion, and the air source component includes fan and right
The heating device that air-flow is heated, the heating device are connect with the hot air head pipeline.
7. intelligent spot welder according to claim 4, which is characterized in that the intelligent spot welder further includes scaling powder supply
Device, the scaling powder syringe needle of the scaling powder feeding mechanism and it is described go out tin device send tin syringe needle be mounted on second Z axis
On sliding panel, and the scaling powder syringe needle of the scaling powder feeding mechanism goes out the lower section for sending tin syringe needle of tin device described in.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610121565.4A CN105834539B (en) | 2016-03-03 | 2016-03-03 | A kind of intelligent spot welder |
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| CN201610121565.4A CN105834539B (en) | 2016-03-03 | 2016-03-03 | A kind of intelligent spot welder |
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| CN105834539B true CN105834539B (en) | 2018-10-16 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110722244B (en) * | 2019-11-08 | 2020-07-24 | 宁波纬诚科技股份有限公司 | Spare part soldering auxiliary device on memory |
| CN112059417A (en) * | 2020-09-14 | 2020-12-11 | 南京铁道职业技术学院 | Laser additive manufacturing device and method |
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| JP6259341B2 (en) * | 2014-03-28 | 2018-01-10 | 株式会社アマダミヤチ | Joining device |
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| DE2343751A1 (en) * | 1973-08-30 | 1975-03-06 | Alfred Kager | Automatic, programmed soldering or welding appts. - for very small parts, using flame of hydrogen-oxygen gas obtd. by electrolysis of water |
| DE3913143A1 (en) * | 1989-04-21 | 1990-10-25 | U T S Uhrentechnik Schwarzwald | Automatic soldering or welding unit for small parts - has hydrogen oxygen gas mixt. plus alcohol gas, if required, fed under pressure to workpiece location |
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| CN105834539A (en) | 2016-08-10 |
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