CN105834539A - Intelligent spot welder - Google Patents

Intelligent spot welder Download PDF

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Publication number
CN105834539A
CN105834539A CN201610121565.4A CN201610121565A CN105834539A CN 105834539 A CN105834539 A CN 105834539A CN 201610121565 A CN201610121565 A CN 201610121565A CN 105834539 A CN105834539 A CN 105834539A
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CN
China
Prior art keywords
axis
sliding panel
plate
mounting blocks
spot welder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610121565.4A
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Chinese (zh)
Other versions
CN105834539B (en
Inventor
杨凯
洪本宇
杨建民
刘景忠
周庆伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Thermalonics Inc
Ntes Intelligent Systems (shenzhen) Co Ltd
Original Assignee
Thermalonics Inc
Ntes Intelligent Systems (shenzhen) Co Ltd
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Publication date
Application filed by Thermalonics Inc, Ntes Intelligent Systems (shenzhen) Co Ltd filed Critical Thermalonics Inc
Priority to CN201610121565.4A priority Critical patent/CN105834539B/en
Publication of CN105834539A publication Critical patent/CN105834539A/en
Application granted granted Critical
Publication of CN105834539B publication Critical patent/CN105834539B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/0004Resistance soldering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/02Soldering irons; Bits
    • B23K3/025Bits or tips
    • B23K3/026Removable soldering bits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/06Solder feeding devices; Solder melting pans
    • B23K3/0607Solder feeding devices
    • B23K3/063Solder feeding devices for wire feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • B23K3/087Soldering or brazing jigs, fixtures or clamping means

Abstract

The invention discloses an intelligent spot welding which comprises a housing, a soldering iron assembly, a tin discharging device, a driving structure and a central control processing unit. The soldering iron assembly, the tin discharging device and the driving structure are arranged on the housing; and the soldering iron assembly, the tin discharging device and the driving structure are electrically connected with the central control processing unit. The driving structure comprises an X-axis driving part, a Y-axis driving part, a first Z-axis driving part and a second Z-axis driving part, wherein the X-axis driving part and the Y-axis driving part are sequentially arranged from bottom to top, the first Z-axis driving part is used for adjusting the position of a Z axis of an electric soldering iron of the soldering iron assembly, and the second Z-axis driving part is used for adjusting the position of a Z axis of a tin feeding needle of the tin discharging device. The intelligent spot welder can achieve more precise spot welding.

Description

A kind of intelligent spot welder
Technical field
The present invention relates to a kind of intelligent spot welder.
Background technology
Welding uses various fusible alloy (scolding tin) to couple the process of metal parts exactly.The fusing point of scolding tin compares quilt Wlding material low, such parts will occur intermolecular contact by its surface in the case of not being melted Terminate welding.Mash welder is widely used in each industry neck such as Aeronautics and Astronautics, the energy, electronics, automobile, light industry Territory, is one of important welding equipment.Mash welder divides according to the solder joint number welded, and can be divided into single-point type point Welding machine and kinds of point mode mash welder;Divide according to electrically conducting manner, unilateral conduction and double sided conduction can be divided into.At an electricity In the preparation process of pond group, in order to make multiple battery parallel power supply, need to draw the two poles of the earth of battery with possessing two The nickel sheet of foot welds together.When welding nickel sheet and battery, lead to prevent electric current from directly flowing through from battery Send a telegraph pond and produce blast, need application one side conduction kinds of point mode mash welder.The welding of modern industry electronic product adds Work, pressure and accuracy, welding precision to welding propose the requirement more increased.
Summary of the invention
It is an object of the invention to, it is provided that a kind of intelligent spot welder, it is possible to realize more accurate spot welding.
The present invention is achieved through the following technical solutions: a kind of intelligent spot welder, described intelligent spot welder include housing, Flatiron assembly, go out stannum device, drive structure and central control processing unit, described flatiron assembly, described in go out stannum Device and described driving structure are arranged on the housing, described flatiron assembly, described in go out stannum device, described in drive Dynamic structure electrically connects with described central control processing unit, and described driving structure includes the X configured the most from bottom to top Axle drive division, Y-axis drive division, drive for adjusting first Z axis of Z axis position of the electric cautery of described flatiron assembly Dynamic portion and go out the second Z axis drive division of the Z axis position sending stannum syringe needle of stannum device described in adjust.
As the further improvement of technique scheme, described housing includes base plate, dividing plate, top board, left plate And right plate, described base plate, described dividing plate and described top board configure the most successively, described left plate Fixing with described base plate, described dividing plate and described top board be respectively connected, described right plate respectively with described base plate, Described dividing plate and the fixing connection of described top board, described base plate is formed for holding in the Z-axis direction with described dividing plate Receiving the receiving space of electrical structure, described dividing plate and described top board form work space in the Z-axis direction, described Left plate and described right plate are engraved structure, are provided with electric rotating machine, on described dividing plate in described receiving space Be provided with the rotating disk for placing workpiece, the power output shaft of described electric rotating machine pass described dividing plate with described turn Dish connects, and described top board is provided with convulsion hole, and described intelligent spot welder also includes purifier of bleeding, and this is taken out Air purifying apparatus enters described work space via this convulsion hole, and described central control processing unit is arranged in described Accommodate in space, described flatiron assembly, described in go out stannum device, described driving structure is arranged in described work space In.
Drive as the further improvement of technique scheme, described first Z axis drive division and described second Z axis Portion is arranged on the both sides of described Y-axis drive division.
As the further improvement of technique scheme, described X-axis drive division includes the first driving motor, transmission Wheel, the first drive lead screw, X-axis sliding panel and two the first guide rails being parallel to each other, described first drives motor Being connected by belt with described drive, described drive is connected with described first drive lead screw, and described X-axis is sliding Dynamic plate is connected with described first drive lead screw, and described X-axis sliding panel is arranged to lead along two first be parallel to each other Rail slides.
As the further improvement of technique scheme, described Y-axis drive division include truss, drum beam, second Drive motor, the second drive lead screw, the first Y-axis sliding panel, the second Y-axis sliding panel, rim bridge and four The second guide rail being parallel to each other, described truss is fixing with described X-axis sliding panel to be connected, and described drum beam is with described Truss is fixing to be connected, and second drives motor and the second drive lead screw to connect, the second Y-axis sliding panel and the second transmission Screw mandrel connects, and four the second guide rails being parallel to each other are arranged in pairs in the both sides of drum beam, and described first Y-axis is sliding Dynamic plate is arranged to a pair second slide along four the second guide rails being parallel to each other, and described second Y-axis is sliding Dynamic plate be arranged to along four the second guide rails being parallel to each other another to the second slide, described first Y-axis Sliding panel is connected by rim bridge is fixing with described second Y-axis sliding panel.
As the further improvement of technique scheme, described first Z axis drive division includes that the first Z axis drives electricity Machine, the first Z-axis transmission screw mandrel, the first Z axis sliding panel and the first Z axis slide rail, the first Z axis drives motor Being fixed on described first Y-axis sliding panel, described first Z axis drives motor and described first Z-axis transmission screw mandrel Connecting, described first Z-axis transmission screw mandrel is connected with described first Z axis sliding panel, and described first Z axis slide rail is solid Being scheduled on described first Y-axis sliding panel, described first Z axis sliding panel is arranged to along described first Z axis slide rail sliding Dynamic.
As the further improvement of technique scheme, described second Z axis drive division includes that the second Z axis drives electricity Machine, the second Z-axis transmission screw mandrel, the second Z axis sliding panel and the second Z axis slide rail, the second Z axis drives motor Being fixed on described second Y-axis sliding panel, described second Z axis drives motor and described second Z-axis transmission screw mandrel Connecting, described second Z-axis transmission screw mandrel is connected with described second Z axis sliding panel, and described second Z axis slide rail is solid Being scheduled on described second Y-axis sliding panel, described second Z axis sliding panel is arranged to along described second Z axis slide rail sliding Dynamic.
As the further improvement of technique scheme, described intelligent spot welder also includes high temperature blowing assembly, institute State flatiron assembly and include that the first mounting blocks and electric cautery, described electric cautery are fixed on described first mounting blocks, institute State high temperature blowing assembly and include source of the gas assembly, the second mounting blocks, the 3rd mounting blocks and hot air head, described second peace Dress block is fixed on the rear portion of described electric cautery, and described 3rd mounting blocks is connected on described second mounting blocks, described Hot air head is fixed on described 3rd mounting blocks, and described first mounting blocks is arranged on described first Z axis sliding panel.
As the further improvement of technique scheme, described first mounting blocks has longitudinal extension plate and laterally prolongs Stretch plate, described longitudinal extension plate and described horizontal expansion plate to be mutually perpendicular to, described longitudinal extension plate is provided with from First regulating tank of upper downward curve extension, described electric cautery is fixed on described horizontal expansion plate by hoop clip, institute Stating and be provided with the second regulating tank extended linearly on the second mounting blocks, described 3rd mounting blocks is arranged on by screw On described second regulating tank, described 3rd mounting blocks has the first connecting portion and the second connecting portion, and described first even Meeting portion and described second connecting portion is mutually perpendicular to, described first connecting portion is arranged on described second regulation by screw On groove, described hot air head is fixed on described second connecting portion by hoop clip, and described first mounting blocks has longitudinal prolonging Stretch plate and horizontal expansion plate, described longitudinal extension plate and described horizontal expansion plate to be mutually perpendicular to, described longitudinal extension Be provided with the first regulating tank of curve extension from the top down on plate, described electric cautery by hoop clip be fixed on described laterally On extension board, described second mounting blocks being provided with the second regulating tank extended linearly, described 3rd mounting blocks leads to Crossing screw to be arranged on described second regulating tank, described 3rd mounting blocks has the first connecting portion and the second connecting portion, Described first connecting portion and described second connecting portion are mutually perpendicular to, and described first connecting portion is arranged on institute by screw Stating on the second regulating tank, described hot air head is fixed on described second connecting portion by hoop clip, described source of the gas assembly bag Including fan and the heater heating air-flow, described heater is connected with described hot air head pipeline.
As the further improvement of technique scheme, described intelligent spot welder also includes scaling powder feeding mechanism, The scaling powder syringe needle of described scaling powder feeding mechanism and described go out stannum device the stannum syringe needle that send be arranged on described 2nd Z On axle sliding panel, and the scaling powder syringe needle of described scaling powder feeding mechanism be positioned at described in go out stannum device send stannum syringe needle Lower section.
The invention has the beneficial effects as follows: the intelligent spot welder of the present invention send stannum syringe needle and electric cautery by different Z Axle drive division independently controls, and can arrange different height as the case may be and carry out sending stannum, with send stannum syringe needle and Electric cautery be uniformly controlled ibid with under mode compared with, precision is higher.
Accompanying drawing explanation
Fig. 1 is the schematic perspective view of the intelligent spot welder according to an embodiment of the invention;
Fig. 2 is another schematic perspective view of the intelligent spot welder of Fig. 1;
Fig. 3 is another schematic perspective view of the intelligent spot welder of Fig. 1;
Fig. 4 is the front schematic view of the intelligent spot welder of Fig. 1;
Fig. 5 is the side schematic view of the intelligent spot welder of Fig. 1;
Fig. 6 is the schematic rear view of the intelligent spot welder of Fig. 1;
Fig. 7 is the end face schematic diagram of the intelligent spot welder of Fig. 1;
Fig. 8 is the schematic perspective view after the cutting of the intelligent spot welder of Fig. 1;
Fig. 9 is the schematic perspective view after another cutting of the intelligent spot welder of Fig. 1;
Figure 10 is the schematic perspective view of the driving structure of the intelligent spot welder according to an embodiment of the invention;
Figure 11 is another schematic perspective view of the driving structure of the intelligent spot welder of Figure 10;
Figure 12 is another schematic perspective view of the driving structure of the intelligent spot welder of Figure 10;
Figure 13 is the schematic perspective view after the cutting of the driving structure of the intelligent spot welder of Figure 10;
Figure 14 is the welded schematic perspective view of the intelligent spot welder showing Fig. 1;
Figure 15 is another schematic perspective view welded of the intelligent spot welder showing Fig. 1;
Figure 16 is the schematic perspective view of welded first mounting blocks of the intelligent spot welder showing Fig. 1;
Figure 17 is another schematic perspective view of welded first mounting blocks of the intelligent spot welder showing Fig. 1;
Figure 18 is the welded three-dimensional signal showing the intelligent spot welder according to an embodiment of the invention Figure, which show electric cautery, hot air head, send the three-dimensional of mounting structure of stannum syringe needle, scaling powder syringe needle to illustrate Figure;
Figure 19 is truss and the schematic perspective view of drum beam of the driving structure of the intelligent spot welder showing Figure 10;
Figure 20 is the signal electrical diagram of the intelligent spot welder according to an embodiment of the invention;
Label implication is as follows: 1000-intelligent spot welder;100-housing;102-base plate;104-dividing plate;105-work Make space;106-accommodates space;111-electric rotating machine;112-rotating disk;114-top board;108-left plate;109- Right plate;116-scruff box;200-flatiron assembly;201-electric cautery;202-the first mounting blocks;203-second Mounting blocks;204-longitudinal extension plate;206-the first regulating tank;207-the second regulating tank;208-horizontal expansion plate; 205-the 3rd mounting blocks;2052-the first connecting portion;2054-the second connecting portion;210-X axle drive division;212- First drives motor;218-drive;214-the first drive lead screw;251-X axle sliding panel;216-the first guide rail; 220-Y axle drive division;250-truss;252-the first flat part;The trapezoidal portion of 254-;256-the second flat part;260- Drum beam;262-the first horizontal part;264-vertical portion;266-the second horizontal part;222-the second drive lead screw; 236-the first Y-axis sliding panel;246-the second Y-axis sliding panel;238-rim bridge;226-the second guide rail;230- First Z axis drive division;231-the first Z-axis transmission screw mandrel;232-the first Z axis sliding panel;234-the first Z axis Slide rail;240-the second Z axis drive division;241-the second Z-axis transmission screw mandrel;242-the second Z axis sliding panel;244- Second Z axis slide rail;300-image recognition assembly;310-industrial camera;320-coaxial light source;500-high temperature blows Wind assembly;502-hot air head;600-central control processing unit;610-display device;620-stores device; 630-supply unit;640-pointing input device;650-goes out stannum device;652-send stannum syringe needle;654-highly adjusts Imposite;660-bleeds purifier;662-convulsion hole;670-scaling powder feeding mechanism;672-scaling powder syringe needle; 674-scaling powder syringe;X-horizontal direction;Y-depth direction;Z-vertical direction.
Detailed description of the invention
Below in conjunction with accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described.
As shown in Fig. 1 and Figure 20, intelligent spot welder 1000 includes that housing 100, flatiron assembly 200, image are known Other assembly 300, laser-measured height assembly 400, high temperature blowing assembly 500, go out stannum device 650, drive structure, Central control processing unit 600, display device 610, storage device 620, supply unit 630, instruction input Device 640, bleed purifier 660 and scaling powder feeding mechanism 670.Flatiron assembly 200, image recognition group Part 300, laser-measured height assembly 400, high temperature blowing assembly 500, go out stannum device 650, drive structure, display Device 610, storage device 620, supply unit 630, pointing input device 640, purifier 660 of bleeding It is uniformly controlled by central control processing unit 600 with scaling powder feeding mechanism 670.Flatiron assembly 200, image Recognizer component 300, laser-measured height assembly 400, high temperature blowing assembly 500, go out stannum device 650, drive structure, Bleed purifier 660 and scaling powder feeding mechanism 670 is arranged on housing 100.Display device 610, storage Device 620, supply unit 630, pointing input device 640 can be arranged on housing 100, it is also possible to arrange Other suitable positions outside housing 100.In the present embodiment, pointing input device 640 can include key Dish, touch screen and mouse etc..
Central control processing unit 600 is by CPU (Central Processing Unit, CPU) And the input/output interface etc. carrying out the transmitting-receiving of various signal with each parts being electrically connected to each other is constituted.Central authorities' control Processing unit processed 600 and described flatiron assembly 200, described in go out stannum device 650, described driving structure, image are known The electrical connections such as other assembly 300, laser-measured height assembly 400, high temperature blowing assembly 500, carry out the control of each parts Transmitting-receiving with signal.Central control processing unit 600 is responsible for the overall action control of intelligent spot welder 1000. Storage device 620 such as includes ROM (Read Only Memory read only memory), RAM (Random Access Memory random access memory).Wherein, ROM stores Workpiece standard image, the basic work of intelligent spot welder 1000 The working procedure etc. made.RAM is used as the working region etc. of intelligent spot welder 1000.Central control processing unit 600 Can be embodied as being made up of computer, customization functional module, PLC, single-chip microcomputer etc..
As shown in Figure 10, described driving structure includes X-axis drive division 210, the Y-axis configured the most from bottom to top Drive division 220, for adjust described flatiron assembly 200 electric cautery 201 Z axis position first Z axis drive Second Z axis of portion 230 and the Z axis position sending stannum syringe needle 652 that goes out stannum device 650 described in adjust drives Portion 240, X-axis drive division 210, Y-axis drive division the 220, first Z axis drive division 230 and the second Z axis drive division 240 are screw rod transmission structure.As shown in figure 18.Wherein, described first Z axis drive division 230 and described Two Z axis drive divisions 240 are arranged on the both sides of described Y-axis drive division 220.Y-axis drive division the 220, first Z axis Drive division the 230, second Z axis drive division 240 is arranged to slide along X-axis above X-axis drive division 210. First Z axis drive division the 230, second Z axis drive division 240 by be arranged to can above Y-axis drive division 220 edge Y-axis is slided.First Z axis drive division 230 can simultaneously drive electric cautery 201 and hot air head 502;Second Z axis Drive division 240 can simultaneously drive and send stannum syringe needle 652 and scaling powder syringe needle 672.As can be seen here, electric cautery 201 It is the most the independently-controlled with sending stannum syringe needle 652.With send stannum syringe needle and electric cautery be uniformly controlled ibid with under side Formula compares, and precision is higher.Such as, owing to the height of the components and parts on welding machine workpiece is different, stannum height is sent also Difference, needs to adjust the height and position sending stannum syringe needle.
As Fig. 1 is to shown in 7, and described housing 100 includes base plate 102, dividing plate 104, top board 114, left plate 108 and right plate 109.In other embodiments, go back housing 100 and include backboard.Described base plate 102, described Dividing plate 104 and described top board 114 configured in parallel the most successively.Described left plate 108 respectively with institute State base plate 102, described dividing plate 104 and the fixing connection of described top board 114.Described right plate 109 is respectively with described Base plate 102, described dividing plate 104 and the fixing connection of described top board 114.Described base plate 102 and described dividing plate 104 It is formed with the receiving space 106 for accommodating electrical structure in the Z-axis direction.Such as, central control processing unit Electrical structure can be placed on receiving space 106 in.Described dividing plate 104 and described top board 114 are in Z axis side It is upwardly formed work space 105.Described left plate 108 and described right plate 109 are engraved structure, save material Cost.It is provided with electric rotating machine 111 in described receiving space 106, described dividing plate 104 is provided with for placing The rotating disk 112 of workpiece, the power output shaft of described electric rotating machine 111 passes described dividing plate 104 and described rotating disk 112 connect.Convulsion hole 662 it is provided with, the purifier of bleeding of intelligent spot welder 1000 on described top board 114 660 enter described work space 105 via this convulsion hole 662, and described central control processing unit 600 is arranged in Above dividing plate 104 and be positioned at described receiving space 106.Described flatiron assembly 200, described in go out stannum device 650, Described driving structure is arranged in described work space 105.Housing 100 has that wiring is convenient, simple in construction is tight Gather and the feature such as easy to adjust, low cost.
Wherein, described X-axis drive division 210 is positioned at the rear of dividing plate 104.As shown in Fig. 8, Figure 10 to Figure 13, Described X-axis drive division 210 includes the first driving motor 212, drive the 218, first drive lead screw 214, X Axle sliding panel 251 and two the first guide rails 216 being parallel to each other.Described first drives motor 212 and described biography Driving wheel 218 is connected by belt power.Described drive 218 is connected with described first drive lead screw 214, will The power of motor 212 is driven to pass to the first drive lead screw 214 from first.Described X-axis sliding panel 251 and institute State the first drive lead screw 214 to connect.Described X-axis sliding panel 251 constitutes silk with described first drive lead screw 214 Linkage.Described X-axis sliding panel 251 is arranged to slide along two the first guide rails 216 being parallel to each other.
Wherein, described Y-axis drive division 220 is positioned at above described X-axis drive division 210, described X-axis drive Portion 210 drives.As shown in Fig. 8, Figure 10 to Figure 13, Figure 19, described Y-axis drive division 220 includes truss 250, drum beam 260, second drives motor (not shown), second drive lead screw the 222, first Y-axis sliding panel 236, the second guide rail 226 that the second Y-axis sliding panel 246, rim bridge 238 and four are parallel to each other.Wherein, Described truss 250 is fixing with described X-axis sliding panel 251 to be connected.Described drum beam 260 and described truss 250 Fixing connection.Second drive lead screw 222 can be rotatably set in the side of drum beam 260.Second drives motor It is connected on drum beam 260.Second drives motor to be arranged on the end side of the second drive lead screw 222.Second drives Galvanic electricity machine and the second drive lead screw 222 power connect, the second Y-axis sliding panel 246 and the second drive lead screw 222 Connect.Described first Y-axis sliding panel 236 is fixed by rim bridge 238 with described second Y-axis sliding panel 246 Connect.Four the second guide rails 226 being parallel to each other are arranged in pairs in the both sides of drum beam 260.Wherein, described First Y-axis sliding panel 236 is arranged to a pair second guide rails 226 along four the second guide rails 226 being parallel to each other Slide;Described second Y-axis sliding panel 246 is arranged to another along four the second guide rails 226 being parallel to each other Second guide rail 226 is slided.
As shown in figure 19, truss 250 includes the first flat part 252, trapezoidal portion 254 and the second flat part 256, Three trapezoidal portions 254 are connected between the first flat part 252 and the second flat part 256.First flat part 252 Contact with X-axis sliding panel 251 and fixing connection.Second flat part 256 contacts with 260, drum beam and solid Fixed connection.By arranging truss 250, not only can meet the requirement for height of the Z axis of mash welder, and can make The structure of mash welder is more firmly, reliably.
As shown in figure 19, drum beam 260 includes the first horizontal part 262, vertical portion 264 and the second horizontal part 266. Four the second guide rails 226 being parallel to each other are arranged in pairs in the first horizontal part 262 and the two of the second horizontal part 266 Side.Vertical portion 264 sidepiece is formed with the first horizontal part 262 and the second horizontal part 266 respectively and installs the second driving Motor and the space of the second drive lead screw 222.By arranging drum beam 260, the Z of mash welder not only can be met The requirement for height of axle, and the structure of mash welder can be made more firmly, reliably.
Thus, it is possible to drive motor by one second, synchronize to drive the first Y-axis sliding panel 236 and the 2nd Y Axle sliding panel 246.Described first Z axis drive division 230 described later is arranged on the first Y-axis sliding panel 236, after The the second Z axis drive division 240 stated is arranged on the second Y-axis sliding panel 246.That is, a described Z described later Axle drive division 230 is followed the first Y-axis sliding panel 236 and is moved;Second Z axis drive division 240 described later follows Two Y-axis sliding panels 246 move.
Wherein, described first Z axis drive division 230 includes that the first Z axis drives motor (not shown), the first Z axis Drive lead screw the 231, first Z axis sliding panel 232 and the first Z axis slide rail 234.First Z axis drives motor solid Being scheduled on described first Y-axis sliding panel 236, described first Z axis drives motor and described first Z-axis transmission silk Bar 231 connects, and described first Z-axis transmission screw mandrel 231 is connected with described first Z axis sliding panel 232, described First Z axis slide rail 234 is fixed on described first Y-axis sliding panel 236, described first Z axis sliding panel 232 It is arranged to slide along described first Z axis slide rail 234.
As shown in figure 18, the first Z axis drives motor to be positioned at the surface of the first Z-axis transmission screw mandrel 231.Described The electric cautery 201 of flatiron assembly 200 is arranged on the first Z axis sliding panel 232.High temperature blowing assembly 500 Hot air head 502 is arranged on the first Z axis sliding panel 232.The hot air head 502 of high temperature blowing assembly 500 is arranged Near the electric cautery 201 of described flatiron assembly 200.
Wherein, the second Z axis drive division 240 includes that the second Z axis drives motor (not shown), the second Z-axis transmission Screw mandrel the 241, second Z axis sliding panel 242 and the second Z axis slide rail 244, the second Z axis drives motor to be fixed on On described second Y-axis sliding panel 246, described second Z axis drives motor and described second Z-axis transmission screw mandrel 241 Connecting, described second Z-axis transmission screw mandrel 241 is connected with described second Z axis sliding panel 242, described 2nd Z Axle slide rail 244 is fixed on described second Y-axis sliding panel 246, and described second Z axis sliding panel 242 is arranged to Slide along described second Z axis slide rail 244.
As shown in figure 18, the second Z axis drives motor to be positioned at the surface of the second Z-axis transmission screw mandrel 241.Described The scaling powder syringe needle 672 of scaling powder feeding mechanism 670 is arranged on the second Z axis sliding panel 242.Described go out stannum The stannum syringe needle 652 that send of device 650 is arranged on the second Z axis sliding panel 242.Described scaling powder feeding mechanism 670 Scaling powder syringe needle 672 be positioned at described in go out the top sending stannum syringe needle 652 of stannum device 650.
Wherein, as shown in Figure 14 to Figure 17, described intelligent spot welder 1000 also includes high temperature blowing assembly 500, It is described that described flatiron assembly 200 includes that the first mounting blocks 202 and electric cautery 201, described electric cautery 201 are fixed on On first mounting blocks 202, described high temperature blowing assembly 500 includes source of the gas assembly, the second mounting blocks the 203, the 3rd Mounting blocks 205 and hot air head 502, described second mounting blocks 203 is fixed on the rear portion of described electric cautery 201, institute Stating the 3rd mounting blocks 205 to be connected on described second mounting blocks 203, described hot air head 502 is fixed on described On three mounting blocks 205, described first mounting blocks 202 is arranged on described first Z axis sliding panel 232.
Wherein, as shown in Figure 16 to Figure 17, longitudinal extension plate 204 and described horizontal expansion plate 208 are the most vertical Directly, described longitudinal extension plate 204 being provided with the first regulating tank 206 of curve extension from the top down, described electricity irons Ferrum 201 is fixed on described horizontal expansion plate 208 by hoop clip, described second mounting blocks 203 is provided with linear The second regulating tank 207 extended, described 3rd mounting blocks 205 is arranged on described second regulating tank 207 by screw On, described 3rd mounting blocks 205 has the first connecting portion 2052 and the second connecting portion 2054, and described first connects Portion 2052 and described second connecting portion 2054 are mutually perpendicular to, and described first connecting portion 2052 is arranged on by screw On described second regulating tank 207, described hot air head 502 is fixed on described second connecting portion 2054 by hoop clip, Described first mounting blocks 202 has longitudinal extension plate 204 and horizontal expansion plate 208, described longitudinal extension plate 204 It is mutually perpendicular to described horizontal expansion plate 208, described longitudinal extension plate 204 is provided with curve from the top down and prolongs The first regulating tank 206 stretched, described electric cautery 201 is fixed on described horizontal expansion plate 208 by hoop clip, described Being provided with the second regulating tank 207 extended linearly on second mounting blocks 203, described 3rd mounting blocks 205 passes through spiral shell Nail is arranged on described second regulating tank 207, and described 3rd mounting blocks 205 has the first connecting portion 2052 and the Two connecting portions 2054, described first connecting portion 2052 and described second connecting portion 2054 are mutually perpendicular to, and described A junction 2052 is arranged on described second regulating tank 207 by screw, and described hot air head 502 is solid by hoop clip Be scheduled on described second connecting portion 2054, described source of the gas assembly include fan and air-flow is heated add hot charging Putting, described heater is connected with described hot air head 502 pipeline.
By arranging hot air head 502, when welding, blow out high-temperature hot-air by hot air head 502, to workpiece Welding position carry out rapidly pre-warming, improve welding yield.Furthermore it is also possible to blow out cold by hot air head 502 Wind or the wind of room temperature, blow the booty on electric cautery 201 off.Additionally, tie by arranging the blowing of hot air head 502 Structure, it is also possible to change spray stannum direction, it is to avoid between two adjacent solder joints, stannum bridge joint connects together, and improves product Yields.
As shown in figure 18, wherein, described intelligent spot welder 1000 also includes scaling powder feeding mechanism 670, described The scaling powder syringe needle 672 of scaling powder feeding mechanism 670 and described go out stannum device 650 the stannum syringe needle 652 that send install On described second Z axis sliding panel 242, and 672, the scaling powder syringe needle of described scaling powder feeding mechanism 670 In described go out stannum device 650 the lower section sending stannum syringe needle 652.
As shown in Fig. 1 and Figure 11, image recognition assembly 300 includes industrial camera 310 and coaxial light source 320. Described coaxial light source 320 is fixedly mounted on the lower section of described industrial camera 310, described in go out giving of stannum device 650 The second Z axis that stannum syringe needle 652 and described industrial camera 310 are installed in described second Z axis drive division 240 is sliding On dynamic plate 242.Coaxial light source 320 can provide uniform illumination, improves accuracy and the repeatability of vision. By image recognition assembly 300, the electric cautery 201 of described flatiron assembly 200, high temperature can be corrected before welding The hot air head 502 of blowing assembly 500, described in go out stannum device 650 send stannum syringe needle 652, scaling powder feeding mechanism The scaling powder syringe needle 672 of 670, relative to the position of welding position, improves welding yield.I.e., it is possible to before welding Butt welding point position is shot by industrial camera 310, is carried out at image by central control processing unit 600 Reason, is corrected skew, improves production efficiency, improves product quality.
Additionally, when situations such as pcb board generation buckling deformations, the laser-measured height group of described intelligent spot welder 1000 Part 400 can ensure that the top of electric cautery 201 and the gap of welding position, it is achieved touches or minim gap (0.1 Millimeter).Thus, it is possible to make up the height such as the deformation of pcb board, it is ensured that welding and assembling height, improve welding yield.
In describing the invention, it is to be understood that term " first ", " second " etc. are only used for describing mesh , and it is not intended that indicate or hint relative importance.Additionally, in describing the invention, unless otherwise Illustrating, " multiple " are meant that two or more.Although an embodiment of the present invention has been shown and described, It will be understood by those skilled in the art that: can be right in the case of without departing from the principle of the present invention and objective These embodiments carry out multiple change, revise, replace and modification, the scope of the present invention by claim and etc. Jljl limits.

Claims (10)

1. an intelligent spot welder, it is characterised in that described intelligent spot welder includes housing, flatiron assembly, goes out Stannum device, drive structure and central control processing unit, described flatiron assembly, described in go out stannum device and described drive Dynamic structure is arranged on the housing, described flatiron assembly, described in go out stannum device, described driving structure with described Central control processing unit electrically connects, and described driving structure includes X-axis drive division, the Y configured the most from bottom to top Axle drive division, for adjusting the first Z axis drive division of Z axis position of the electric cautery of described flatiron assembly and being used for The second Z axis drive division of the Z axis position sending stannum syringe needle of stannum device is gone out described in adjustment.
Intelligent spot welder the most according to claim 1, it is characterised in that described housing include base plate, every Plate, top board, left plate and right plate, described base plate, described dividing plate and described top board are the most successively Configuration, described left plate is fixing with described base plate, described dividing plate and described top board respectively to be connected, described right plate Fixing with described base plate, described dividing plate and described top board respectively and be connected, described base plate and described dividing plate are in Z axis side It is upwardly formed the receiving space for accommodating electrical structure, described dividing plate and described top board shape in the Z-axis direction Becoming work space, described left plate and described right plate are engraved structure, are provided with rotation in described receiving space Motor, described dividing plate is provided with the rotating disk for placing workpiece, and the power output shaft of described electric rotating machine passes Described dividing plate is connected with described rotating disk, and described top board is provided with convulsion hole, and described intelligent spot welder also includes taking out Air purifying apparatus, this purifier of bleeding enters described work space via this convulsion hole, at the control of described central authorities Reason cell location in described receiving space, described flatiron assembly, described in go out stannum device, described driving structure is joined Put in described work space.
Intelligent spot welder the most according to claim 1, it is characterised in that described first Z axis drive division and Described second Z axis drive division is arranged on the both sides of described Y-axis drive division.
Intelligent spot welder the most according to claim 3, it is characterised in that described X-axis drive division includes One drives motor, drive, the first drive lead screw, X-axis sliding panel and two the first guide rails being parallel to each other, Described first drives motor to be connected by belt with described drive, described drive and described first drive lead screw Connecting, described X-axis sliding panel is connected with described first drive lead screw, and described X-axis sliding panel is arranged to along two The first slide being parallel to each other.
Intelligent spot welder the most according to claim 4, it is characterised in that described Y-axis drive division includes purlin Frame, drum beam, second drive motor, the second drive lead screw, the first Y-axis sliding panel, the second Y-axis sliding panel, Rim bridge and four the second guide rails being parallel to each other, described truss is fixing with described X-axis sliding panel to be connected, institute Stating that drum beam and described truss are fixing to be connected, second drives motor and the connection of the second drive lead screw, the second Y-axis cunning Dynamic plate and the second drive lead screw connect, and four the second guide rails being parallel to each other are arranged in pairs in the both sides of drum beam, Described first Y-axis sliding panel is arranged to a pair second slide along four the second guide rails being parallel to each other, Described second Y-axis sliding panel be arranged to along four the second guide rails being parallel to each other another to the second slide, Described first Y-axis sliding panel is connected by rim bridge is fixing with described second Y-axis sliding panel.
Intelligent spot welder the most according to claim 5, it is characterised in that described first Z axis drive division bag Include the first Z axis and drive motor, the first Z-axis transmission screw mandrel, the first Z axis sliding panel and the first Z axis slide rail, First Z axis drives motor to be fixed on described first Y-axis sliding panel, and described first Z axis drives motor with described First Z-axis transmission screw mandrel connects, and described first Z-axis transmission screw mandrel is connected with described first Z axis sliding panel, institute Stating the first Z axis slide rail to be fixed on described first Y-axis sliding panel, described first Z axis sliding panel is arranged to along institute State the first Z axis slide rail to slide.
Intelligent spot welder the most according to claim 6, it is characterised in that described second Z axis drive division bag Include the second Z axis and drive motor, the second Z-axis transmission screw mandrel, the second Z axis sliding panel and the second Z axis slide rail, Second Z axis drives motor to be fixed on described second Y-axis sliding panel, and described second Z axis drives motor with described Second Z-axis transmission screw mandrel connects, and described second Z-axis transmission screw mandrel is connected with described second Z axis sliding panel, institute Stating the second Z axis slide rail to be fixed on described second Y-axis sliding panel, described second Z axis sliding panel is arranged to along institute State the second Z axis slide rail to slide.
Intelligent spot welder the most according to claim 7, it is characterised in that described intelligent spot welder also includes High temperature blowing assembly, it is described that described flatiron assembly includes that the first mounting blocks and electric cautery, described electric cautery are fixed on On first mounting blocks, described high temperature blowing assembly includes source of the gas assembly, the second mounting blocks, the 3rd mounting blocks and heat Public attention, described second mounting blocks is fixed on the rear portion of described electric cautery, and described 3rd mounting blocks is connected to described On two mounting blocks, described hot air head is fixed on described 3rd mounting blocks, and described first mounting blocks is arranged on described On first Z axis sliding panel.
Intelligent spot welder the most according to claim 8, it is characterised in that described first mounting blocks has vertical It is mutually perpendicular to extension board and horizontal expansion plate, described longitudinal extension plate and described horizontal expansion plate, described longitudinal direction Being provided with the first regulating tank of curve extension from the top down on extension board, described electric cautery is fixed on described by hoop clip On horizontal expansion plate, described second mounting blocks being provided with the second regulating tank extended linearly, the described 3rd installs Block is arranged on described second regulating tank by screw, and described 3rd mounting blocks has the first connecting portion and second even Connecing portion, described first connecting portion and described second connecting portion to be mutually perpendicular to, described first connecting portion is pacified by screw Being contained on described second regulating tank, described hot air head is fixed on described second connecting portion by hoop clip, and described first It is the most vertical that mounting blocks has longitudinal extension plate and horizontal expansion plate, described longitudinal extension plate and described horizontal expansion plate Directly, described longitudinal extension plate being provided with the first regulating tank of curve extension from the top down, described electric cautery is bound round Folder is fixed on described horizontal expansion plate, and described second mounting blocks is provided with the second regulating tank extended linearly, Described 3rd mounting blocks is arranged on described second regulating tank by screw, and described 3rd mounting blocks has first even Connecing portion and the second connecting portion, described first connecting portion and described second connecting portion to be mutually perpendicular to, described first connects Portion is arranged on described second regulating tank by screw, and described hot air head is fixed on described second connecting portion by hoop clip On, described source of the gas assembly includes fan and the heater heating air-flow, and described heater is with described Hot air head pipeline connects.
Intelligent spot welder the most according to claim 7, it is characterised in that described intelligent spot welder also wraps Include scaling powder feeding mechanism, the scaling powder syringe needle of described scaling powder feeding mechanism and described go out stannum device send stannum pin Head is arranged on described second Z axis sliding panel, and the scaling powder syringe needle of described scaling powder feeding mechanism is positioned at described Go out the lower section sending stannum syringe needle of stannum device.
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CN110722244A (en) * 2019-11-08 2020-01-24 东阳泰菲存储科技有限公司 Spare part soldering auxiliary device on memory
CN112059417A (en) * 2020-09-14 2020-12-11 南京铁道职业技术学院 Laser additive manufacturing device and method

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CN204975665U (en) * 2015-07-23 2016-01-20 青岛科创智能装备有限公司 Spot welding device's welder mechanism

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DE2343751A1 (en) * 1973-08-30 1975-03-06 Alfred Kager Automatic, programmed soldering or welding appts. - for very small parts, using flame of hydrogen-oxygen gas obtd. by electrolysis of water
DE3913143A1 (en) * 1989-04-21 1990-10-25 U T S Uhrentechnik Schwarzwald Automatic soldering or welding unit for small parts - has hydrogen oxygen gas mixt. plus alcohol gas, if required, fed under pressure to workpiece location
CN2166905Y (en) * 1993-06-18 1994-06-01 蔡登贤 Soldering machine with all direction applying tin solder
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CN110722244A (en) * 2019-11-08 2020-01-24 东阳泰菲存储科技有限公司 Spare part soldering auxiliary device on memory
CN112059417A (en) * 2020-09-14 2020-12-11 南京铁道职业技术学院 Laser additive manufacturing device and method

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