CN105821365A - 一种铜线镀锡炉 - Google Patents

一种铜线镀锡炉 Download PDF

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Publication number
CN105821365A
CN105821365A CN201610194366.6A CN201610194366A CN105821365A CN 105821365 A CN105821365 A CN 105821365A CN 201610194366 A CN201610194366 A CN 201610194366A CN 105821365 A CN105821365 A CN 105821365A
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heater
tin
furnace body
copper
plating
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CN201610194366.6A
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Inventor
胡海峰
胡连锋
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JIAXING JIAHE ELECTRIC POWER EQUIPMENT Co Ltd
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JIAXING JIAHE ELECTRIC POWER EQUIPMENT Co Ltd
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Priority to CN201610194366.6A priority Critical patent/CN105821365A/zh
Publication of CN105821365A publication Critical patent/CN105821365A/zh
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    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/003—Apparatus
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/08—Tin or alloys based thereon
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
    • C23C2/36—Elongated material
    • C23C2/38—Wires; Tubes

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating With Molten Metal (AREA)

Abstract

本发明公开了一种铜线镀锡炉，它涉及一种铜线镀锡装置。它包括炉体、隔热保温棉、加热管、拉丝模具和热电偶，炉体采用不锈钢炉体，炉体内包裹有隔热保温棉，炉体的底部为凹形，凹形底的表面设有加热管，炉体的锡槽内放焊锡条，通过加热管融化，炉体的槽内设有用于控制温度的热电偶，炉体侧壁的铜线入口和铜线出口处水平对应设置有一套拉丝模具，出口模具略紧，防止锡液溢出，炉体上方设置有盖子。本发明保证作业环境安全无污染，提高施工和操作的安全性，镀锡成本低，实用性强，易于推广使用。

Description

一种铜线镀锡炉
技术领域
本发明涉及的是一种铜线镀锡装置，具体涉及一种铜线镀锡炉。
背景技术
铜线镀锡广泛应用于电线、电缆、漆包线生产中，铜线镀锡可增加铜的焊接性和装饰性，且不影响导电性，可用于电子工业、家具器具、食品包装等方面，传统的镀锡铜线生产需要用到酸洗，对作业环境有一定的影响，且施工及作业的安全性得不到保障，镀锡成本高，基于此，设计一种铜线镀锡炉还是很有必要的。
发明内容
针对现有技术上存在的不足，本发明目的是在于提供一种铜线镀锡炉，结构简单，设计合理，保证作业环境安全无污染，提高施工和操作的安全性，镀锡成本低，实用性强，易于推广使用。
为了实现上述目的，本发明是通过如下的技术方案来实现：一种铜线镀锡炉，包括炉体、隔热保温棉、加热管、拉丝模具和热电偶，炉体采用不锈钢炉体，炉体内包裹有隔热保温棉，炉体的底部为凹形，凹形底的表面设有加热管，炉体的锡槽内放焊锡条，通过加热管融化，炉体的槽内设有用于控制温度的热电偶，炉体侧壁的铜线入口和铜线出口处水平对应设置有一套拉丝模具，出口模具略紧，防止锡液溢出，炉体上方设置有盖子。
作为优选，所述炉体内锡槽的上半部分右侧凸出设置，凸出的炉体侧设置有阀门，阀门可将锡液回收利用。
作为优选，所述镀锡炉的镀锡工艺流程为铜线经过放卷机，拉到模具矫直滑轮处进行矫直，再进入刷洗机经过铜刷刷洗，进行表面处理，刷洗机后设置助焊剂槽，铜线经过焊剂槽后进行加热，进入镀锡炉镀锡，镀锡完后经过冷却槽冷却后进入牵引机，铜线经过牵引通过收卷机进行收卷。
本发明的有益效果：(1)镀锡工艺通过物理机械原理，保证作业环境无污染，更为环保；
(2)镀锡炉制作简便，锡炉可以倾倒回收利用，节约成本；
(3)提高施工和操作的安全性，稳定实用。
附图说明
下面结合附图和具体实施方式来详细说明本发明；
图1为本发明的结构示意图；
图2为本发明的工艺流程图。
具体实施方式
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施方式，进一步阐述本发明。
参照图1-2，本具体实施方式采用以下技术方案：一种铜线镀锡炉，包括炉体1、隔热保温棉2、加热管3、拉丝模具4和热电偶5，炉体1采用不锈钢炉体，炉体1内包裹有隔热保温棉2，炉体1的底部为凹形，凹形底的表面设有加热管3，炉体1的锡槽内放焊锡条，通过加热管3融化，炉体1的槽内设有用于控制温度的热电偶5，炉体1侧壁设置有一套拉丝模具4，炉体1上方设置有盖子6。
值得注意的是，所述炉体1内锡槽的上半部分右侧凸出设置，凸出的炉体1侧设置有可将锡液回收利用的阀门7；所述拉丝模具4水平对应设置在炉体1的铜线入口和铜线出口，出口模具稍微紧一点，防止锡液溢出。
此外，所述镀锡炉的镀锡工艺流程为铜线经过放卷机8，拉到模具矫直滑轮9处进行矫直，再进入刷洗机10经过铜刷刷洗，进行表面处理，刷洗机10后设置助焊剂槽，铜线经过焊剂槽后进行加热，进入镀锡炉镀锡，镀锡完后经过冷却槽11冷却后进入牵引机12，铜线经过牵引通过收卷机13进行收卷。
本具体实施方式的特点主要是铜线经过刷洗机10铜刷清理后，通过物理加热的方式镀锡及自来水冷却，提高施工和操作的安全性，而且镀锡完成后炉子还可以向一方倾倒，从另一侧的阀门7处将多余的锡液倒出，便以回收利用。
本具体实施方式制作简便，节约成本，较市场上的镀锡装置一般铜线直径在4mm左右，本装置镀锡铜线最大直径可以达到20mm-25mm，稳定安全，具有广阔的市场应用前景。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (4)

1.一种铜线镀锡炉，其特征在于，包括炉体(1)、隔热保温棉(2)、加热管(3)、拉丝模具(4)和热电偶(5)，炉体(1)采用不锈钢炉体，炉体(1)内包裹有隔热保温棉(2)，炉体(1)的底部为凹形，凹形底的表面设有加热管(3)，炉体1)的锡槽内放焊锡条，通过加热管(3)融化，炉体(1)的槽内设有用于控制温度的热电偶(5)，炉体(1)侧壁设置有一套拉丝模具(4)，炉体(1)上方设置有盖子(6)。
2.根据权利要求1所述的一种铜线镀锡炉，其特征在于，所述炉体(1)内锡槽的上半部分右侧凸出设置，凸出的炉体(1)侧设置有可将锡液回收利用的阀门(7)。
3.根据权利要求1所述的一种铜线镀锡炉，其特征在于，所述的拉丝模具(4)水平对应设置在炉体(1)的铜线入口和铜线出口。
4.根据权利要求1所述的一种铜线镀锡炉，其特征在于，所述镀锡炉的镀锡工艺流程为铜线经过放卷机(8)，拉到模具矫直滑轮(9)处进行矫直，再进入刷洗机(10)经过铜刷刷洗，进行表面处理，刷洗机(10)后设置助焊剂槽，铜线经过焊剂槽后进行加热，进入镀锡炉镀锡，镀锡完后经过冷却槽(11)冷却后进入牵引机(12)，铜线经过牵引通过收卷机(13)进行收卷。
CN201610194366.6A 2016-03-25 2016-03-25 一种铜线镀锡炉 Pending CN105821365A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108772612A (zh) * 2018-07-16 2018-11-09 浙江德通科技有限公司 新型浸锡炉

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080264334A1 (en) * 2002-09-26 2008-10-30 Legal And Consulting Agency "Jurepromconsulting", Llc Device for applying coatings to lengthy products
CN201785468U (zh) * 2010-07-19 2011-04-06 成都普天电缆股份有限公司 极细铜线退火镀锡用模具的预热装置
CN205046184U (zh) * 2015-10-13 2016-02-24 嘉兴嘉合电力设备有限公司 一种铜线镀锡炉

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080264334A1 (en) * 2002-09-26 2008-10-30 Legal And Consulting Agency "Jurepromconsulting", Llc Device for applying coatings to lengthy products
CN201785468U (zh) * 2010-07-19 2011-04-06 成都普天电缆股份有限公司 极细铜线退火镀锡用模具的预热装置
CN205046184U (zh) * 2015-10-13 2016-02-24 嘉兴嘉合电力设备有限公司 一种铜线镀锡炉

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108772612A (zh) * 2018-07-16 2018-11-09 浙江德通科技有限公司 新型浸锡炉

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Application publication date: 20160803