CN105801149A - 耐火瓷砖 - Google Patents

耐火瓷砖 Download PDF

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Publication number
CN105801149A
CN105801149A CN201610326607.8A CN201610326607A CN105801149A CN 105801149 A CN105801149 A CN 105801149A CN 201610326607 A CN201610326607 A CN 201610326607A CN 105801149 A CN105801149 A CN 105801149A
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China
Prior art keywords
parts
fire
ceramic tile
cullet
brick body
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CN201610326607.8A
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文亮
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Cenxi City Newly-Built Ball Pottery Co Ltd
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Cenxi City Newly-Built Ball Pottery Co Ltd
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Priority to CN201610326607.8A priority Critical patent/CN105801149A/zh
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66—Monolithic refractories or refractory mortars, including those whether or not containing clay
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3206—Magnesium oxides or oxide-forming salts thereof
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/349—Clays, e.g. bentonites, smectites such as montmorillonite, vermiculites or kaolines, e.g. illite, talc or sepiolite
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/36—Glass starting materials for making ceramics, e.g. silica glass

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Building Environments (AREA)

Abstract

本发明公开了一种耐火瓷砖，涉及瓷砖技术领域，包括砖体，所述砖体由以下重量份的原料制成：高岭土40份~50份，碎石21份~31份，废玻璃15份~20份，镁砂10份~16份，高铝矾土9份~13份，耐火粘结剂8份~16份。与现有技术相比，本发明可以利用废玻璃作为耐火瓷砖的骨料，减少环境污染。

Description

耐火瓷砖
技术领域
本发明涉及瓷砖技术领域，尤其是一种利用废玻璃作为骨料之一的耐火瓷砖。
背景技术
废玻璃作为城市垃圾中较难处理的成分之一，废玻璃既无法焚烧，也无法在填埋中降解，废玻璃中含有大量的二氧化硅和硅酸盐，部分含有锌、铜等重金属，一旦随意丢弃还可能会造成土壤和地下水污染废。
发明内容
本发明所要解决的技术问题是提供一种耐火瓷砖，它可以解决废玻璃污染环境的问题。
为了解决上述问题，本发明所采用的技术方案是：这种耐火瓷砖，包括砖体，所述砖体由以下重量份的原料制成：高岭土40份~50份，碎石21份~31份，废玻璃15份~20份，镁砂10份~16份，高铝矾土9份~13份，耐火粘结剂8份~16份。
上述技术方案中，更具体的技术方案还可以是：高岭土45份，碎石16份，废玻璃17份，镁砂13份，高铝矾土11份，耐火粘结剂12份。
进一步的：所述砖体为空心，在所述空心内设有耐火支撑架。
由于采用了上述技术方案，本发明与现有技术相比具有如下有益效果：
1.高岭土具有良好的可塑性和耐火性等理化性质，碎石可以具有耐火特性且能提高砖的强度；废玻璃含有硅酸盐和二氧化硅，可以作为制备瓷砖的骨料，回收废玻璃可以减少其对环境的污染；镁砂和高铝矾土都是重要的耐火材料，耐火粘结剂可以起到将各成分粘结紧密的作用，避免出现瓷砖表面或内层出现孔洞；按照以上原料制备出的瓷砖具有较好的耐火功能。
2.砖体为空心，空心内设有耐火支撑架，可以减少原料用量，提高瓷砖的强度。
具体实施方式
以下结合具体实施例对本发明作进一步详述：
实施例1：
一种耐火瓷砖，包括砖体，所述砖体由以下重量份的原料制成：高岭土40份，碎石21份，废玻璃15份，镁砂10份，高铝矾土9份，耐火粘结剂8份；
制备方法是：取上述成分的高岭土、碎石、废玻璃、镁砂、高铝矾土用球磨机磨成粉末，将该粉末过目筛；将过筛后的粉料与耐火粘结剂混合，用喷雾机进行喷雾造粉；将粉料送入陶瓷压机进行压制成型制成砖坯；在所述砖坯进入辊道窑烧制；最后进行磨边处理即可制得成品。
实施例2：
一种耐火瓷砖，包括砖体，所述砖体由以下重量份的原料制成：高岭土50份，碎石31份，废玻璃20份，镁砂16份，高铝矾土13份，耐火粘结剂16份；
制备方法是：取上述成分的高岭土、碎石、废玻璃、镁砂、高铝矾土用球磨机磨成粉末，将该粉末过目筛；将过筛后的粉料与耐火粘结剂混合，用喷雾机进行喷雾造粉；将粉料送入陶瓷压机进行压制成型制成砖坯；在所述砖坯进入辊道窑烧制；最后进行磨边处理即可制得成品。
实施例3：
一种耐火瓷砖，包括砖体，所述砖体由以下重量份的原料制成：高岭土45份，碎石16份，废玻璃17份，镁砂13份，高铝矾土11份，耐火粘结剂12份。
制备方法是：取上述成分的高岭土、碎石、废玻璃、镁砂、高铝矾土用球磨机磨成粉末，将该粉末过目筛；将过筛后的粉料与耐火粘结剂混合，用喷雾机进行喷雾造粉；将粉料送入陶瓷压机进行压制成型制成砖坯；在所述砖坯进入辊道窑烧制；最后进行磨边处理即可制得成品。
实施例4：
一种耐火瓷砖，包括砖体，在所述空心内设有耐火支撑架，其他特征与实施例1相同。
实施例5：
一种耐火瓷砖，包括砖体，在所述空心内设有耐火支撑架，其他特征与实施例2相同。
实施例6：
一种耐火瓷砖，包括砖体，在所述空心内设有耐火支撑架，其他特征与实施例3相同。

Claims (3)

1.一种耐火瓷砖，其特征在于：包括砖体，所述砖体由以下重量份的原料制成：高岭土40份~50份，碎石21份~31份，废玻璃15份~20份，镁砂10份~16份，高铝矾土9份~13份，耐火粘结剂8份~16份。
2.根据权利要求1所述的耐火瓷砖，其特征在于：高岭土45份，碎石16份，废玻璃17份，镁砂13份，高铝矾土11份，耐火粘结剂12份。
3.根据权利要求1或2所述的耐火瓷砖，其特征在于：所述砖体为空心，在所述空心部分填充耐火支撑架。
CN201610326607.8A 2016-05-17 2016-05-17 耐火瓷砖 Pending CN105801149A (zh)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106699200A (zh) * 2016-12-13 2017-05-24 卢志文 耐火瓷砖的生产方法
CN106747506A (zh) * 2016-12-13 2017-05-31 卢志文 利用废玻璃制备耐火瓷砖的工艺
CN106800415A (zh) * 2016-12-13 2017-06-06 卢志文 高强度耐火瓷砖的生产工艺
CN106810276A (zh) * 2016-12-13 2017-06-09 卢志文 耐火瓷砖的强度提高方法
CN109180146A (zh) * 2018-09-18 2019-01-11 明光瑞尔非金属材料有限公司 一种环保的防裂耐火砖及其制备方法

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102180659A (zh) * 2011-03-16 2011-09-14 景德镇陶瓷学院 一种滑石质建筑陶瓷砖及其制造方法
CN102633493A (zh) * 2012-05-03 2012-08-15 佛山市中国科学院上海硅酸盐研究所陶瓷研发中心 一种超薄陶瓷砖的制造方法
CN104446357A (zh) * 2014-11-04 2015-03-25 东莞深圳清华大学研究院创新中心 一种釉面砖
CN104761236A (zh) * 2015-04-28 2015-07-08 福建省南安市荣达建材有限公司 一种隔音负离子陶瓷砖

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102180659A (zh) * 2011-03-16 2011-09-14 景德镇陶瓷学院 一种滑石质建筑陶瓷砖及其制造方法
CN102633493A (zh) * 2012-05-03 2012-08-15 佛山市中国科学院上海硅酸盐研究所陶瓷研发中心 一种超薄陶瓷砖的制造方法
CN104446357A (zh) * 2014-11-04 2015-03-25 东莞深圳清华大学研究院创新中心 一种釉面砖
CN104761236A (zh) * 2015-04-28 2015-07-08 福建省南安市荣达建材有限公司 一种隔音负离子陶瓷砖

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106699200A (zh) * 2016-12-13 2017-05-24 卢志文 耐火瓷砖的生产方法
CN106747506A (zh) * 2016-12-13 2017-05-31 卢志文 利用废玻璃制备耐火瓷砖的工艺
CN106800415A (zh) * 2016-12-13 2017-06-06 卢志文 高强度耐火瓷砖的生产工艺
CN106810276A (zh) * 2016-12-13 2017-06-09 卢志文 耐火瓷砖的强度提高方法
CN109180146A (zh) * 2018-09-18 2019-01-11 明光瑞尔非金属材料有限公司 一种环保的防裂耐火砖及其制备方法

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Application publication date: 20160727