CN105773371A - Steel pipe derusting device with rust chip collection function - Google Patents
Steel pipe derusting device with rust chip collection function Download PDFInfo
- Publication number
- CN105773371A CN105773371A CN201610210835.9A CN201610210835A CN105773371A CN 105773371 A CN105773371 A CN 105773371A CN 201610210835 A CN201610210835 A CN 201610210835A CN 105773371 A CN105773371 A CN 105773371A
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- CN
- China
- Prior art keywords
- rust
- motor
- steel pipe
- rotating disk
- connects
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
The invention provides a steel pipe derusting device with a rust chip collection function. The steel pipe derusting device comprises a base, a fixed part, a moving part and a controller. The fixed part and the moving part are arranged at the two ends of the base correspondingly. The bottom of a fixed support is arranged at one end of the base, and a rotary shaft penetrating the fixed support is arranged on the upper portion of the fixed support. One end of the rotary shaft is provided with a first motor, and the other end of the rotary shaft is connected with the back face of a rotary disc. A plurality of fixing mechanisms for steel pipes are arranged on the front face of the rotary disc. The vertical part of an L-shaped part of a moving support is connected with a moving mechanism, and a fixed seat is arranged at the tail end of the horizontal part of the L-shaped part of the moving support and provided with two pairs of dedrusting mechanisms. An opening is formed in the position, right opposite to the fixing mechanisms, of the base. A rust chip collection bin is arranged below the opening. The controller is connected with the first motor, the moving mechanism, the dedrusting mechanisms and a rust chip collection mechanism. The derusting efficiency is improved through the multiple fixing mechanisms for the steel pipes; the controller acquires steel pipe derusting information through two piezoelectric sensors, and the intelligent degree is high; and the rust chip removal difficulty is reduced through the rust chip collection mechanism.
Description
Technical field
The invention belongs to steel pipe's production field, especially relate to a kind of rust removing device for steel tube with rust bits collecting function.
Background technology
The steel pipe derusting method of prior art mainly includes following several: physics rust cleaning, chemical derusting and ultrasonic cleaning.Wherein, the shortcoming of chemical derusting is that rust cleaning effect is undesirable, does not reach the purpose of rust cleaning, and pollutes bigger;Ultrasonic cleaning is relatively costly, and therefore main use physics rust cleaning in actual production, traditional physics rust cleaning mode is mainly and utilizes steel brush and steel knife to eliminate rust by hand, wastes time and energy, inefficient;Mechanical derusting is more effective than hand cleaning, but the mechanical derusting device of prior art exists that structure complexity, cost be high, the defect of rust cleaning speed slowly and not intelligence.
Summary of the invention
In view of this, it is contemplated that propose a kind of rust removing device for steel tube with rust bits collecting function, the rust removing device for steel tube to solve prior art is intelligent not, it is necessary to the problem of substantial amounts of human and material resources.
For reaching above-mentioned purpose, the technical scheme is that and be achieved in that:
A kind of rust removing device for steel tube with rust bits collecting function, including base, standing part, motion parts and controller, described standing part and motion parts are respectively arranged on the two ends of base, described standing part includes fixed support, the first motor and rotating disk, base one end is located in described support bracket fastened bottom, support bracket fastened top is provided with the rotating shaft being parallel to base major axis, described rotating shaft runs through fixed support, rotating shaft one end is provided with the first motor, the other end connects the rotating disk back side, described rotating disk front is provided with some steel pipe fixed mechanisms, and rotating disk is towards motion parts;
Described motion parts includes motion bracket, motion and derusting mechanism, described motion bracket is L-type, the vertical portion in described L-type portion connects motion, the movement locus of described motion is perpendicular to rotating disk, the end of the horizontal component in described L-type portion is provided with fixing seat, described fixing seat is vertically provided with two pairs of derusting mechanisms, and described derusting mechanism is towards rotating disk;
The position of fixed mechanism is just being provided with opening by described base, and the rust that is connected with of described opening considers collecting bin to be worth doing;
Described controller connects the first motor, motion, derusting mechanism and rust bits collecting mechanism.
Further, described motion parts includes the second motor, leading screw and slide rail, described slide rail is located on base and is perpendicular to rotating disk front, described leading screw is located under base and is parallel to slide rail, the vertical portion traverse slide rail in described L-type portion, the end of vertical portion connects screw, and the centre of vertical portion is connected at the slide block on slide rail, and the link of described leading screw connects the second motor.
Further, the steel pipe at a pair derusting mechanism correspondence rotating disk top on described fixing seat top, the steel pipe bottom a pile derusting mechanism correspondence rotating disk of fixing seat bottom.
Further, described rotating disk is provided with even number steel pipe fixed mechanism, and at least 4.
Further, described derusting mechanism includes the 3rd motor and grinding wheel, and described 3rd motor is located on fixing seat, and the 3rd motor output end connects grinding wheel, and every pair of grinding wheel includes being located at the upper grinding wheel on steel pipe top and being located at the lower grinding wheel of steel pipe bottom.
Further, at least provided with first piezoelectric transducer above or below described steel pipe fixed mechanism, go up grinding wheel or lower grinding wheel accordingly and be provided with elastic bumps towards the centre of rotating disk one end.
Further, the top of described steel pipe fixed mechanism and lower section are equipped with the first piezoelectric transducer.
Further, described first piezoelectric transducer is provided externally with elastomeric material.
Further, it is provided with the second piezoelectric transducer in described steel pipe fixed mechanism.
Further, described controller connects alarm mechanism;Controller includes control part, collecting part, segment count, output part, alarm portion and display part, described control part connects collecting part, segment count, output part, alarm portion and display part, described collecting part and segment count are all connected with the first piezoelectric transducer and the second piezoelectric transducer, described output part connects the first motor, the second motor, the 3rd motor and rust bits collecting mechanism, described alarm portion connects alarm device, and described display part connects controller display screen.
Relative to prior art, a kind of rust removing device for steel tube with rust bits collecting function of the present invention has the advantage that
(1) rotating disk of the present invention is provided with multiple steel pipe fixed mechanism, it is to avoid the single installation of steel pipe and rust cleaning, improves the efficiency of rust cleaning;
(2) when steel pipe is eliminated rust by derusting mechanism, controller obtains the information of steel pipe derusting by the first piezoelectric transducer and the second piezoelectric transducer, carrying out judging and make corresponding actions, intelligence degree is higher, decreases the working strength of operator simultaneously;
(3) rust bits collecting mechanism can collect the rust bits produced in steel pipe polishing descaling process, reduces the difficulty of rust bits cleaning, improves the air quality of work space.
Accompanying drawing explanation
The accompanying drawing constituting the part of the present invention is used for providing a further understanding of the present invention, and the schematic description and description of the present invention is used for explaining the present invention, is not intended that inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the structural representation of a kind of rust removing device for steel tube with rust bits collecting function described in the embodiment of the present invention;
Fig. 2 is the front view of a kind of rust removing device for steel tube rotating disk with rust bits collecting function described in the embodiment of the present invention;
Fig. 3 is the left view of a kind of rust removing device for steel tube rotating disk with rust bits collecting function described in the embodiment of the present invention;
Fig. 4 is a kind of rust removing device for steel tube controller each several part connection diagram with rust bits collecting function described in the embodiment of the present invention.
Description of reference numerals:
1-base;11-opening;21-fixed support;22-rotating disk;23-fixed mechanism;24-the first piezoelectric transducer;25-the first motor;26-rotating shaft;27-the second piezoelectric transducer;31-motion bracket;311-L type portion;312-fixes seat;32-the second motor;33-the 3rd motor;34-grinding wheel;35-elastic bumps;36-slide rail;361-slide block;37-leading screw;371-screw;38-connector;4-controller;41-controls part;42-collecting part;43-segment count;44-exports part;45-alarm portion;46-shows part;47-alarm device;48-display screen;5-steel pipe;6-rust bits collecting mechanism.
Detailed description of the invention
It should be noted that when not conflicting, the embodiment in the present invention and the feature in embodiment can be mutually combined.
In describing the invention, it will be appreciated that, term " " center ", " longitudinal direction ", " transverse direction ", " on ", D score, " front ", " afterwards ", " left side ", " right side ", " vertically ", " level ", " top ", " end ", " interior ", orientation or the position relationship of the instruction such as " outward " are based on orientation shown in the drawings or position relationship, it is for only for ease of the description present invention and simplifies description, rather than the device of instruction or hint indication or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not considered as limiting the invention.Additionally, term " first ", " second " etc. are only for descriptive purposes, and it is not intended that indicate or imply relative importance or the implicit quantity indicating indicated technical characteristic.Thus, the feature defining " first ", " second " etc. can express or implicitly include one or more these features.In describing the invention, except as otherwise noted, " multiple " are meant that two or more.
In describing the invention, it is necessary to explanation, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, for instance, it is possible to it is fixing connection, it is also possible to be removably connect, or connect integratedly;Can be mechanically connected, it is also possible to be electrical connection;Can be joined directly together, it is also possible to be indirectly connected to by intermediary, it is possible to be the connection of two element internals.For the ordinary skill in the art, it is possible to understand above-mentioned term concrete meaning in the present invention by concrete condition.
Describe the present invention below with reference to the accompanying drawings and in conjunction with the embodiments in detail.
As Figure 1-3, the end of fixed support 21 is located at base 1 one end, rotating shaft 26 is through the top of fixed support 21, rotating shaft 26 one end is provided with the first motor 25, the other end connects rotating disk 22 back side, rotating disk 22 front is provided with equally distributed 4 fixed mechanisms 23, fixed mechanism 23 be equipped with the first piezoelectric transducer 24 up and down;The end of the vertical portion in the L-type portion 311 of motion bracket 31 connects screw 371 after the slide rail 36 being located on base 1, the centre of the vertical portion in L-type portion 311 is connected at the slide block 361 on slide rail 36, the link of leading screw 37 connects the second motor 32, so that motion bracket 31 moves along slide rail 36 under the drive of the second motor 32, the free end of leading screw 37 is fixed on bottom base 1 by connector 38, described connector 38 one end connects bottom base 1, and the other end connects leading screw 37 free end by bearing;The back side of the horizontal component connection fixing base 312 in L-type portion 311, that fixes seat 312 is provided with four the 3rd motors 33 from the top down, 3rd motor 33 connects grinding wheel 34 by rotating shaft 26, fixing two, seat 312 top grinding wheel 34 just steel pipe 5 to rotating disk 22 top, two grinding wheels 34 of fixing seat 312 bottom are just to the steel pipe 5 bottom rotating disk 22, and every pair of grinding wheel 34 includes a wire wheel and cloth wheel;Preferably, every pair of grinding wheel 34 is tangent with the peak of corresponding steel pipe 5 cross section and minimum point, and the center of grinding wheel 34 outer end is provided with elastic bumps 35, and base 1 is provided with controller 4;Base 1 is connected with opening 11 at steel pipe 5 fixed mechanism 23, opening 11 be connected with rust bits collecting mechanism 6.
As shown in Figure 4, fixed mechanism 23 is provided with the second piezoelectric transducer 27, controller 4 collecting part and segment count 3 are all connected with the first piezoelectric transducer 24 and the second piezoelectric transducer 27, output part 44 connects first motor the 25, second motor the 32, the 3rd motor 33 and rust bits collecting mechanism 6, alarm portion 45 connects alarm device 47, and display part 46 connects the display screen 48 of controller 4.
Second motor 32 is servomotor, after motion bracket 31 resets, controller 4 controls the second motor 32 brought into motion support 31 and travels forward, when arbitrary derusting mechanism contacts steel pipe 5, steel pipe 5 is eliminated rust, steel pipe 5 fixed mechanism 23 stress, second piezoelectric transducer 27 produces induced signal and is sent to controller 4, and rust cleaning steel pipe 5 is carried out counting N by controller 4;When arbitrary derusting mechanism carries out do-nothing operation, namely the second piezoelectric transducer 27 does not have induced signal and the first piezoelectric transducer 24 produces pressure signal, and do-nothing operation is counted as M by controller 4;
null4 the 3rd motors 33 drive 4 grinding wheels 34 to rotate,3rd motor 33 rotarily drives motion bracket 31 and moves to rotating disk 22 until arriving rust cleaning position,Then proceed to rotate rust cleaning or do-nothing operation until triggering the first piezoelectric transducer 24,Controller updates the numerical value of M and N,Then controller 4 controls motion and is back to reset position,Then controller 4 controls the first motor 25 and rotates 180/n degree,N is the number of fixed mechanism 23,Then motion bracket 31 travels forward and starts again at rust cleaning or do-nothing operation until triggering the first piezoelectric transducer 24,Then controller 4 updates the numerical value of M and N,And whether detect M and N and value equal to 180/n,If not,Motion bracket 31 returns and resets,Rotating disk 22 rotates 180/n,Then motion bracket 31 travels forward and again eliminates rust,If,Then motion bracket 31 returns and resets,Quit work,This takes turns rust cleaning work.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all within the spirit and principles in the present invention, any amendment of making, equivalent replacement, improvement etc., should be included within protection scope of the present invention.
Claims (10)
1. a rust removing device for steel tube with rust bits collecting function, it is characterized in that: include base (1), standing part, motion parts and controller (4), described standing part and motion parts are respectively arranged on the two ends of base (1), described standing part includes fixed support (21), first motor (25) and rotating disk (22), base (1) one end is located in the bottom of described fixed support (21), the top of fixed support (21) is provided with the rotating shaft (26) being parallel to base (1) major axis, described rotating shaft (26) runs through fixed support (21), rotating shaft (26) one end is provided with the first motor (25), the other end connects rotating disk (22) back side, described rotating disk (22) front is provided with some steel pipes (5) fixed mechanism (23), rotating disk (22) is towards motion parts;
Described motion parts includes motion bracket (31), motion and derusting mechanism, described motion bracket (31) is L-type, the vertical portion of described L-type portion (311) connects motion, the movement locus of described motion is perpendicular to rotating disk (22), the end of the horizontal component of described L-type portion (311) is provided with fixing seat (312), described fixing seat (312) is vertically provided with two pairs of derusting mechanisms, and described derusting mechanism is towards rotating disk (22);
The position of fixed mechanism (23) is just being provided with opening (11) by described base (1), and the rust that is connected with of described opening (11) considers collecting mechanism (6) to be worth doing;
Described controller (4) connects the first motor (25), motion, derusting mechanism and rust bits collecting mechanism (6).
2. a kind of rust removing device for steel tube with rust bits collecting function according to claim 1, it is characterized in that: described motion parts includes the second motor (32), leading screw (37) and slide rail (36), described slide rail (36) is located at base (1) and above and is perpendicular to rotating disk (22) front, described leading screw (37) is located under base (1) and is parallel to slide rail (36), vertical portion traverse slide rail (36) of described L-type portion (311), the end of vertical portion connects screw (371), the centre of vertical portion is connected at the slide block (361) on slide rail (36), the link of described leading screw (37) connects the second motor (32).
3. a kind of rust removing device for steel tube with rust bits collecting function according to claim 1, it is characterized in that: the steel pipe (5) at a pair derusting mechanism correspondence rotating disk (22) top on described fixing seat (312) top, the steel pipe (5) of a pair derusting mechanism correspondence rotating disk (22) bottom of fixing seat (312) bottom.
4. a kind of rust removing device for steel tube with rust bits collecting function according to claim 1, it is characterised in that: described rotating disk (22) is provided with even number steel pipe (5) fixed mechanism (23), and at least 4.
5. according to the arbitrary described a kind of rust removing device for steel tube with rust bits collecting function of claim 1-4, it is characterized in that: described derusting mechanism includes the 3rd motor (33) and grinding wheel (34), described 3rd motor (33) is located on fixing seat (312), and the 3rd motor (33) outfan connect grinding wheel (34), every pair of grinding wheel (34) includes being located at the upper grinding wheel (34) on steel pipe (5) top and being located at the lower grinding wheel (34) of steel pipe (5) bottom.
6. a kind of rust removing device for steel tube with rust bits collecting function according to claim 5, it is characterized in that: at least provided with first piezoelectric transducer (24) above or below described steel pipe (5) fixed mechanism (23), accordingly, upper grinding wheel (34) or lower grinding wheel (34) are provided with elastic bumps (35) towards the centre of rotating disk (22) one end.
7. a kind of rust removing device for steel tube with rust bits collecting function according to claim 6, it is characterised in that: the top of described steel pipe (5) fixed mechanism (23) and lower section are equipped with the first piezoelectric transducer (24).
8. a kind of rust removing device for steel tube with rust bits collecting function according to claim 7, it is characterised in that: described first piezoelectric transducer (24) is provided externally with elastomeric material.
9. a kind of rust removing device for steel tube with rust bits collecting function according to claim 8, it is characterised in that: it is provided with the second piezoelectric transducer (27) in described steel pipe (5) fixed mechanism (23).
10. a kind of rust removing device for steel tube with rust bits collecting function according to claim 9, it is characterised in that: described controller (4) (4) is provided with alarm device (47);nullController (4) (4) includes control part (41)、Collecting part (42)、Segment count (43)、Output part (44)、Alarm portion (45) and display part (46),The described part (41) that controls connects collecting part (41)、Segment count (43)、Output part (44)、Alarm portion (45) and display part (46),Described collecting part (42) and segment count (43) are all connected with the first piezoelectric transducer (24) and the second piezoelectric transducer (27),Described output part (44) connects the first motor (25)、Second motor (32)、3rd motor (33) and rust bits collecting mechanism (6),Described alarm portion (45) connects alarm device (47),Described display part (46) connects controller (4) (4) display screen (48).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610210835.9A CN105773371A (en) | 2016-04-06 | 2016-04-06 | Steel pipe derusting device with rust chip collection function |
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CN201610210835.9A CN105773371A (en) | 2016-04-06 | 2016-04-06 | Steel pipe derusting device with rust chip collection function |
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CN201610210835.9A Pending CN105773371A (en) | 2016-04-06 | 2016-04-06 | Steel pipe derusting device with rust chip collection function |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106112727A (en) * | 2016-08-08 | 2016-11-16 | 无锡市汇鼎金属制管有限公司 | A kind of novel steel tube burr remover |
CN107398812A (en) * | 2017-08-04 | 2017-11-28 | 安吉航奕五金厂 | A kind of derusting device for hardware |
CN109048635A (en) * | 2018-08-10 | 2018-12-21 | 宁国市挚友合金钢材料有限公司 | A kind of steel ball cold heading die Internal Spherical Surface burnishing device |
CN112846997A (en) * | 2021-01-07 | 2021-05-28 | 武汉春天源实业发展有限责任公司 | Grouting bottom pipe sealing machine |
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CN105150069A (en) * | 2015-09-09 | 2015-12-16 | 嵊州市恒鑫金属制管有限公司 | Convenient and fast efficient steel pipe rust removal grinding machine |
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CN105437015A (en) * | 2015-12-19 | 2016-03-30 | 重庆天和玻璃有限公司 | Edge grinding device for glass |
CN205651197U (en) * | 2016-04-06 | 2016-10-19 | 天津正安无缝钢管有限公司 | Intelligence steel pipe rust cleaning device |
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KR20130005414A (en) * | 2011-07-06 | 2013-01-16 | 최성원 | A rust removal apparatus for square pipe |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106112727A (en) * | 2016-08-08 | 2016-11-16 | 无锡市汇鼎金属制管有限公司 | A kind of novel steel tube burr remover |
CN107398812A (en) * | 2017-08-04 | 2017-11-28 | 安吉航奕五金厂 | A kind of derusting device for hardware |
CN109048635A (en) * | 2018-08-10 | 2018-12-21 | 宁国市挚友合金钢材料有限公司 | A kind of steel ball cold heading die Internal Spherical Surface burnishing device |
CN109048635B (en) * | 2018-08-10 | 2021-09-24 | 宁国市挚友合金钢材料有限公司 | Spherical polishing device in steel ball cold heading mould |
CN112846997A (en) * | 2021-01-07 | 2021-05-28 | 武汉春天源实业发展有限责任公司 | Grouting bottom pipe sealing machine |
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