The plate wheel turntable ring of light images nickel alloy V-groove corner by clamping glass check device
Technical field
The present invention relates to a kind of tempered glass test verification devices, more particularly to are substituted manually using ring of light auxiliary camera
The plate wheel turntable ring of light camera shooting nickel alloy V-groove corner of operation is by clamping glass check device.
Background technology
From 1 day May in 2003, China implemented mandatory inspection to safety glass used in automobile, train, building
System, the safety glass product for not obtaining Compulsory Certification of Products certificate and not applying China Compulsory Product Certification mark must not
Manufacture, import and sale.
Especially in the glass applications of the special dimensions such as automobile, a perfect cubing of design is to determine a glass production
One critically important factor of quality stability.Due to the diversity of present Automobile Design, glass on corresponding vehicle also day
Become complicated, be frequently not that either parallelogram is presented in rectangle to square or trapezoidal glass can be found everywhere in glass shape,
In the past for the detection of this kind of irregular quadrilateral glass, ununified fixing device, can only use adhesive tape or other
Mode constrains glass periphery, or thin film is covered on tempered glass, to prevent glass fragment from splashing.Simultaneously adhesive tape also have by
The possibility that the strength that tempered glass bursts collapses out causes operating personnel injured, therefore, changes to tempered glass fragmentation test device
Into being very necessary.
Since Gordon Gaile G once published an article in 1996《Automated Glass Fragmentation
Analysis》, the detection algorithm of glass fragment is inquired into, the document is related to two key technologies:(1) image obtains
Technology:A glass fragment imaging sensitive paper below, apply light source respectively from two different angles, respectively collect one it is broken
The original digital image of piece slot line shadow.In this way, due to the use of the light source of different angle, collected two images affirmative
Difference.The position for being generated unobvious slot line wherein in piece image due to illumination, is had in other piece image
It may be obvious.Therefore, two images are combined in due course, the discontinuous phenomenon of slot line can be changed
It is kind.(2) image segmentation algorithm:Cutting procedure includes the following steps:By the ash in glass in pretreatment two width original images of removal
Especially bright or especially dark noise caused by dirt either slot line edge is reflective;Carry out independent slot line detection, two width
Image is merged into the image of the complete slot line of a width, extracts slot line, finally carries out fragment identification.J. Haywood、J. W.
V. Miller et al. develops a glass fragment automatic recognition system, publishes an article in 1998《Automated
Counting System For the ECE Fragmagmentation Test》.Its recognition methods can be described as:It is to be counted
The debris field of block number is artificially marked on sensitive paper, and scanner scanning obtains digital picture.Subsequent processing is to be based on
What scan image carried out, image processing step includes:Non-uniform illumination is compensated, noise is reduced, determines slot line.In statistics block
Before number, a kind of special recovery algorithms have been used to fill the slot line of " loss ".
The system can identify and count the quantity of the fragment in tab area in theory, due to the transparency of glass,
Up to the present, directly unsatisfactory by image digitization precision obtained by camera shooting, artificial counting must be often relied on as benefit
It fills.
Invention content
For the above problem of the existing technology, the present invention is additionally arranged mobile ring of light assembled rack liter on whole frame
Drop camera shooting unit is equipped with screw fastening and locks admittedly, be especially provided with the coplanar work of surrounding in conjunction with plate wheel Turnover testing turntable
V-type sliding slot corner by pincers component and cylinder impactor, realize the tempered glass to different shape dimensions, can share
A kind of verifying attachment does fragmentation test, specific as follows:
The plate wheel turntable ring of light images nickel alloy V-groove corner by clamping glass check device, the support-side of whole frame both sides
Fixed two upper pillar type columns are distinguished on plate, four upper pillar type column upper ends are all fixed with column end, four column end difference
It is fixed with a horizontal rod and a longitudinal horizontal rod, totally two horizontal rods and two longitudinal horizontal rods;
Plane is all fixed with turntable bearing and lock pin bearing respectively in support side plate described in both sides;Test table both sides have
Turntable shaft, the turntable shaft of both sides is rotatable respectively to be fixed in turntable bearing, there is plane in back plate, back plate on rear shear plate
Upper plane holds lower plane after test table;
There is lock pin location hole on the test table both sides vertical plane;The lock pin bearing inner hole thread is locked with stud
Pin external screw thread matches, and the stud lock pin end of both sides has cylinder bulb, cylinder bulb that can enter in the lock pin location hole,
The test table and the support side plate described in both sides are mutually fixed;As improvement:
It is further fixed on manual plate wheel in the turntable shaft of side, there is plate wheel flat key, hand between turntable shaft and manual plate wheel
There is plate wheel crank handle on Moving plate wheel lateral surface;
Horizontal rod described in two is all sliding combined with camera shooting cross slider, fixed between two camera shooting cross sliders to take the photograph
Image space bar, imaging has gear rack elevating to image unit on square bar;
There are one square fluorescent tube on the mobile ring of light, square fluorescent tube shelf side has ring of light plagioclase handle, the ring of light oblique
Long handle end is rotating disk, has turntable endoporus and turntable lower face in rotating disk;There are bracing ring endoporus and branch on ring of light bracing ring
Support ring upper surface and bracing ring trip bolt, the upper pillar type column sliding described in the bracing ring endoporus and heel row one are matched
It closes, ring of light bracing ring is fixed on the upper pillar type column by the bracing ring trip bolt;The bracing ring upper surface
Hold in the palm the turntable lower face, the turntable endoporus is also rotary sliding between upper pillar type column of the heel row described in this
Cooperation;
There is a cross bar becket in impact cross bar one end, and the impact cross bar other end has an impact sliding block, impact sliding block circular hole with wherein
Upper pillar type column outer circle rotary sliding cooperation described in another;The fixed altitude location circle of liftable on upper pillar type column, height
There are holding screw, altitude location circle support the impact sliding block on locating ring, adjusts the height of impact cross bar;
The fixed cylinder impactor of slip on the impact cross bar, fixed V in plane on the test table
For type sliding slot corner by clamping component, the turntable bearing and the lock pin bearing are fixed between plane in support side plate together
Cullet returnable;The material of jump bit cone on the cylinder impactor is nickel-base alloy, the Ni-based conjunction
Gold is made of the element of following weight percent:Ni: 21—23%、W:5.2—5.4%、Ti:3.2—3.4%、Cr:2.6—
2.8%、Mo:1.2—1.4%、Zn:2.2—2.4%、Al:1.1—1.3%、C:1.0-1.2%, surplus is for Fe and inevitably
Impurity;The weight percent content of the impurity is:Si is less than 0.016% less than 0.22%, S less than 0.013%, P, this is Ni-based
The rockwell superficial hardness number of alloy is HRC65-67.
As being further improved:The gear rack elevating camera shooting unit includes that sliding block, servo motor, motor tooth are indulged in camera shooting
Wheel, lifter rack, industrial camera;Camera shooting, which is indulged to have on sliding block, matches between sliding block square hole and the camera shooting square bar gabarit for sliding
It closes, imaging vertical sliding block side has vertical sliding block lateral sulcus, and the vertical sliding block lateral sulcus back side has threading to enclose, and indulges sliding block lateral sulcus side bar ditch with teeth
There is rack protruding rail at slot, the lifter rack back side, are to be slidably matched between rack protruding rail and the rack groove;The camera shooting is vertical
Plane is fixed with servo motor on sliding block, and motor gear, motor gear and the liter are fixed on servo motor output end axis
Drop rack is meshed;The fixed camera pedestal in lifter rack lower end, there are video camera end, video camera in camera pedestal end
Front is industrial camera under end, and there is power supply signal composite cable line at the back side on video camera end.
As being further improved:The cylinder impactor includes impactor rack, cylinder lagging and cylinder piston rod;Gas
There is a jump bit cone in cylinder piston rod lower end, and cylinder lagging is respectively arranged with up and down into escape pipe top connection and into escape pipe
Lower contact.
As being further improved:The V-type sliding slot corner is leaned on by pincers component including four structure sizes identical first
Pincers, second are by pincers, third by pincers and the 4th by pincers, and every is made of by pincers retained part and sliding corner, and every is leaned on
Fixation is rotatably connected by pivot pin rivet between the retained part and sliding corner of pincers;
The upper surface of the retained part is by clamping upper plane, and there are V-type groove, V-type groove in one end by clamping upper plane
Bottom surface is groove baseplane, and the cross section of V-type groove is isosceles trapezoid, and the single-ended opening of V-type groove;The plane on clamping
The other end there is step through-hole, step through-hole both sides to have through-hole angle face, between two side through hole angle faces by clamping in upper plane
There is corner scale;
The lower surface of the sliding corner is the lower plane that trackslips, and has rotating through hole, rotation logical on the lower plane that trackslips
Hole side has turntable chamfering cambered surface, turntable chamfering cambered surface to be located on the back flat for the lower plane that trackslips, have in turntable chamfering cambered surface
Corner cambered surface protrudes pointer;
There is V-type protruding rail in the rotating through hole other side, and V-type protruding rail, which is located at, to trackslip on lower plane, the cross section of V-type protruding rail
Also it is isosceles trapezoid, has protruding rail faying face on V-type protruding rail, the opposite face of protruding rail faying face is protruding rail top plane, protruding rail top plane
Upper there are two protruding rail stepped holes, have transition arc between protruding rail top plane and V-type protruding rail two sides;The effect of transition arc is to keep away
Open the processing dead angle of the V-type groove, it is ensured that precisely coordinate between V-type protruding rail and V-type groove;
Described trackslipping separates between lower plane and V-type protruding rail;It trackslips there are two plane screw hole on lower plane, V-type is convex
Also there are two protruding rail stepped holes on rail;Protruding rail screw passes through the protruding rail stepped hole, protruding rail screw and the plane screw hole
Screw-tightened coordinates, and the protruding rail faying face is fixed on described trackslip on lower plane.
As being further improved:It is compound polytetrafluoroethyl-ne that the V-type protruding rail, which uses self-lubricating material, the self-lubricating material,
The weight percentages of components of alkene, ptfe composite is:Polytetrafluoroethylene (PTFE) 77-79%, graphite powder 13-15%, polybenzoate 7-
9%;Above-mentioned self-lubricating material realizes oil-free lubrication, reduces frictional resistance, thoroughly avoids glass fragment and is existed by lubricating oil viscosity
On test table, facilitate removing glass fragment.
As being further improved:Described has clamping slope by clamping upper planar inner, and being clamped on slope has anti-dropout groove,
It is squeezed on clamping slope and is fixed with rubber tabletting, have slip-off preventing raised line in rubber tabletting;The rubber tabletting 551 is using synthesis
Nitrile rubber, material composition are:Nitrile rubber 33-35%, carbon black 15-17%, zinc oxide 5-7%, dibutyl ester 11-13%,
Stearic acid 0.4-0.6%, paraffin:5.1-5.3%, accelerating agent 1.4-1.6%, anti-aging agent 1.2-1.4%, remaining is filler material.
As being further improved:It is 0.21-0.23 millimeter of hard nickel to have a layer thickness on the V-type groove surface
Alloy layer, the hard nickel alloy coating material are made of the element of following weight percent:Ni:31—33%、Ti:3.2—
3.4%、Cr:2.6—2.8%、Cu:1.2—1.4%、W:2.2—2.4%、Mo:1.1—1.3%、C:1.0-1.2%, surplus Fe
And inevitable impurity;The weight percent content of the impurity is:Si is less than less than 0.21%, S less than 0.013%, P
0.016%, the rockwell superficial hardness number of the hard nickel alloy coating is HRC55-57.
Advantageous effect in the present invention:
(One), the present invention mobile ring of light assembled rack lifting camera shooting unit is additionally arranged on whole frame, utilize square
The second camera that fluorescent tube generates ring light is taken pictures, and generating the independent of four chow ring light with no square fluorescent tube images ratio of taking pictures
Right, the boundary discrimination accuracy of glass fragment improves 30%;
(Two), the present invention change fragment detection present situation substantially manually, gear rack elevating work is installed on whole frame
Industry video camera, camera shooting take pictures and fragment image are transmitted to plane in the support side plate of computer disposal center, especially side
There is a upper pillar type column, the fixed impact cross bar of liftable on upper pillar type column impacts the fixed cylinder impactor of slip on cross bar;Gas
Cylinder impactor can easily be remotely connected to Pneumatic pressure power source control room, realize that remote control smashes the danger of trapezoidal glass plate
Dangerous step avoids site operation personnel from surprisingly splashing injury by glass breaking moment, is hit every time using the realization of cylinder impactor
It is consistent to hammer weight into shape, it is ensured that crushing test is unified and standard;
(Three), bin gate hook and both sides container before container bin gate spring is respectively set between lower draw-bar, it is ensured that container goes out
Bin gate can tightly touch container discharge mouth, not allow chunk glass to scatter;
(Four), using V-type sliding slot corner by clamp component, every by pincers by retained part and slide corner formed,
Corner is slid with respect to the rotatable design of retained part, realizes the fixation to different angle quadrangle glass;
There is interference fit to generate between slip-off preventing raised line both sides inclined-plane and anti-dropout groove both sides inclined-plane and squeeze expansive force, is not necessarily to
Gluing avoids the case accident caused by bonding glue aging prevented also from falling off;Slip-off preventing raised line height and anti-dropout
There is clearance fit between depth of groove, is easily installed combination;
And have one layer of rubber tabletting on the clamping slope, plane limit is carried out to trapezoidal glass plate in adjustment width
Meanwhile a downward component can be generated so that tested trapezoidal glass plate touch test table, avoids trapezoidal glass plate office
Portion's discontinuity generates explosion;
Especially V-type protruding rail uses self-lubricating material, realizes oil-free lubrication, reduces frictional resistance, thoroughly avoid
Glass fragment on test table, facilitates removing glass fragment by lubricating oil viscosity.
Description of the drawings
Fig. 1 is stereoscopic appearance figure of the present invention generally in off working state.
Fig. 2 is that the gear rack elevating in Fig. 1 images 900 independent enlarged drawing of unit.
Fig. 3 is that 609 independent enlarged drawing of sliding block is indulged in the camera shooting in Fig. 2.
Fig. 4 is the vertical view of Fig. 3.
Fig. 5 is 161 position of manual plate wheel in Fig. 1 along 161 axial line vertical cross section of manual plate wheel.
Fig. 6 is the stereoscopic appearance figure of the cullet returnable 140 and 146 assembly of container discharge door in Fig. 1.
Fig. 7 is the independent stereoscopic appearance figure after the cullet returnable 140 in Fig. 6 is unloaded in addition to container discharge door 146.
Fig. 8 is cylinder bulb 199 and 198 binding site of lock pin location hole of 189 end of stud lock pin in Fig. 1 along spiral shell
189 axial line vertical cross section of column lock pin.
Fig. 9 is the cylinder bulb 199 and 198 disengaged condition of lock pin location hole of 189 end of stud lock pin in Fig. 8.
Figure 10 is whole by being made of the support side plate of both sides 200 and rear shear plate 176 and bottom shear plate 175 in Fig. 1
The independent stereoscopic appearance figure of body rack.
Figure 11 is the 190 independent stereoscopic appearance figure of test table in Fig. 1.
Figure 12 is the in running order stereoscopic appearance figure of the cylinder impactor 590 in Fig. 1.
Figure 13 is that the gear rack elevating in Fig. 1 images unit 900 and the mobile ring of light 800 while in running order solid is outer
Shape figure.
Figure 14 is the present invention in the stereoscopic appearance figure for removing glass fragment working condition.
Figure 15 is 800 enlarged drawing of the mobile ring of light in Figure 13.
Figure 16 is 810 enlarged drawing of ring of light plagioclase handle in Figure 15.
Figure 17 is 820 enlarged drawing of ring of light bracing ring in Figure 15.
Figure 18 is the enlarged drawing at 189 position of 161 position of manual plate wheel and stud lock pin in Figure 14.
Figure 19 is 590 enlarged drawing of cylinder impactor in Figure 13.
Figure 20 is for the V-type sliding slot corner in Figure 12 by pincers component 500 in the vertical view being applied in combination.
Figure 21 is that parallelogram state figure is presented by pincers component 500 in the V-type sliding slot corner in Figure 20.
Figure 22 is A-A sectional views in Figure 20.
Figure 23 is the partial enlarged view in Figure 22.
Figure 24 is B-B sectional views in Figure 21.
Figure 25 is the first sliding 518 sectional view of corner in Figure 24.
Figure 26 is 541 enlarged drawing of V-type protruding rail unloaded in Figure 25.
Figure 27 is the isometric front view of Figure 25.
Figure 28 is the rear isometric view of Figure 25.
Figure 29 is the outline drawing of the first retained part 519 in Figure 21.
Figure 30 is C-C sectional views in Figure 29.
Figure 31 is 585 part of anti-dropout groove in Figure 30.
Figure 32 is 558 part of slip-off preventing raised line in Figure 30.
Figure 33 is that sampling standard is taken pictures camera shooting figure.
Figure 34 is to add design sketch after the mobile ring of light 800.
Specific implementation mode
The following describes the present invention in detail with reference to the accompanying drawings and specific embodiments:
In Fig. 1, unloaded on test table 190 in addition to V-type sliding slot corner is by clamping component 500.
V-type sliding slot corner is placed in Figure 12, on test table 190 by pincers component 500, and fixed trapezoidal glass plate 600,
The gear rack elevating camera shooting promotion of unit 900 does not work, and moves and does not work outside the mobile ring of light 800, cylinder impactor 590 is located at trapezoidal glass
It is in running order right over plate 600.
V-type sliding slot corner is placed in Figure 13, on test table 190 by pincers component 500, and fixed trapezoidal glass plate 600,
Cylinder impactor 590 is transferred out of test table 190 and is in off working state, and gear rack elevating images unit 900 and declines in work
State, the mobile ring of light 800 are located in running order right over trapezoidal glass plate 600.
In Figure 14, V-type sliding slot corner is unloaded by pincers component 500 in addition to two sides therein, and test table 190 is in rotation
Heeling condition, cylinder impactor 590 remove 190 top of test table and do not work, move and do not work outside the mobile ring of light 800, rack liter
Drop camera shooting unit 900, which is promoted, is in off working state.
It is unloaded in Figure 18, in figure in addition to plate wheel nut 188.
In Figure 33, the sampling standard size for camera shooting figure of taking pictures is:Number of tiles in the square-shaped frame that the length of side is 50 millimeters
It is qualification more than 40.
In Figure 34, after adding the mobile ring of light 800, the line of demarcation after trapezoidal glass plate 600 is crashed to pieces between fragment is more clear
It is clear distinguishable.
Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Figure 10, Figure 11, Figure 12, Figure 13, Figure 14, Figure 15, Figure 16, Figure 17,
In Figure 18, Figure 19 and Figure 20, the plate wheel turntable ring of light images nickel alloy V-groove corner by clamping glass check device, whole frame packet
Support side plate 200, rear shear plate 176, the upper pillar type columns 566 of bottom shear plate 175 and four are included, in the support side plate 200 of both sides
Fixed two upper pillar type columns 566 respectively, four upper 566 upper ends of pillar type column are all fixed with column end 604, four column ends
604 are respectively fixed with a horizontal rod 602 and a longitudinal horizontal rod 603, and totally two horizontal rods 602 and two are vertical
To horizon bar 603;
Plane is all fixed with turntable bearing 163 and lock pin bearing 180 respectively in support side plate 200 described in both sides;Test
There are turntable shaft 196 in 190 both sides of turntable, and the turntable shaft 196 of both sides is rotatable respectively to be fixed in turntable bearing 163, after cut
There are plane 717 in back plate on power plate 176, plane 717 is higher by 5 to 7 millimeters of plane in the support side plate 200 in back plate, after
Plane 717 holds lower plane after test table 190 on plate;
There is lock pin location hole 198 on the 190 both sides vertical plane of test table;The 180 endoporus spiral shell of lock pin bearing
Line is matched with 189 external screw thread of stud lock pin, and there is cylinder bulb 199 in 189 end of stud lock pin of both sides, and cylinder bulb 199 can
Into in the lock pin location hole 198, the test table 190 and 200 phase of support side plate described in both sides are fixed;Make
To improve:
In Fig. 1, Fig. 5, Figure 12, Figure 13, Figure 14 and Figure 18, manual plate wheel is further fixed in the turntable shaft 196 of side
161, there is plate wheel flat key 168 between turntable shaft 196 and manual plate wheel 161, also has plate wheel to shake the hand on 161 lateral surface of manual plate wheel
Handle 155;Horizontal rod 602 described in two, which is all sliding combined with, images cross slider 608, between two camera shooting cross sliders 608
Fixed camera shooting square bar 601, imaging has gear rack elevating to image unit 900 on square bar 601;
In Fig. 1, Figure 12, Figure 13, Figure 15, Figure 16 and Figure 17, there are one square fluorescent tubes 888 on the mobile ring of light 800, just
There is a ring of light plagioclase handle 810 in 888 shelf side of rectangular fluorescent tube, and 810 end of ring of light plagioclase handle is rotating disk 830, in rotating disk 830
There are turntable endoporus 836 and turntable lower face 832;There are bracing ring endoporus 826 and bracing ring upper surface 823 on ring of light bracing ring 820
And bracing ring trip bolt 894, the upper pillar type column 566 described in the bracing ring endoporus 826 and heel row one are slidably matched,
Ring of light bracing ring 820 is fixed on the upper pillar type column 566 by the bracing ring trip bolt 894;The bracing ring
823 support of upper surface the turntable lower face 832, the turntable endoporus 836 also upper pillar type column with heel row described in this
Coordinate for rotary sliding between 566 so that the mobile ring of light 800 rotates in set height position;
In Fig. 1, Figure 12, Figure 13, Figure 14 and Figure 19, there is cross bar becket 599 in 562 one end of impact cross bar, impacts cross bar 562
The other end has impact sliding block 666, impact 666 circular hole of sliding block and the rotatable cunning of 566 outer circle of upper pillar type column described in wherein another
Dynamic cooperation;The fixed altitude location circle 565 of liftable on upper pillar type column 566 has holding screw 594 on altitude location circle 565, high
Degree 565 support of locating ring the impact sliding block 666, adjusts the height of impact cross bar 562;
The fixed cylinder impactor 590 of slip on the impact cross bar 562, plane on the test table 190
Upper fixed V-type sliding slot corner by pincers component 500, the turntable bearing 163 and the lock pin bearing 180 together with support
Fixed cullet returnable 140 between plane on side plate 200;Jump bit cone 596 on the cylinder impactor 590
Pointed cone angle be 60 degree, the material of jump bit cone 596 is nickel-base alloy, and the nickel-base alloy is by following weight percent
Element composition:Ni: 22%、W:5.3%、Ti:3.3%、Cr:2.7%、Mo:1.3%、Zn:2.3%、Al:1.2%、C:1.1%, surplus
For Fe and inevitable impurity;The weight percent content of the impurity is:Si is 0.18%, S 0.008%, P are
0.013%, the rockwell superficial hardness number of the nickel-base alloy is HRC66.
As being further improved:The length of side of the square fluorescent tube 888 is 151 to 153 millimeters.
As being further improved:In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Figure 12, Figure 13 and Figure 14, the gear rack elevating video camera
Group 900 includes that sliding block 609, servo motor 910, motor gear 912, lifter rack 921, industrial camera 950 are indulged in camera shooting;Camera shooting
Have on vertical sliding block 609 between sliding block square hole 906 and 601 gabarit of camera shooting square bar to be slidably matched, images and indulge sliding block 609 1
There is vertical sliding block lateral sulcus 930 in side, and there is threading circle 934 at vertical 930 back side of sliding block lateral sulcus, indulges with teeth of 930 sides of sliding block lateral sulcus groove
932, there is rack protruding rail 923 at 921 back side of lifter rack, matches for sliding between rack protruding rail 923 and the rack groove 932
It closes;The camera shooting indulges plane on sliding block 609 and is fixed with servo motor 910, and motor is fixed on 910 output end axis of servo motor
Gear 912, motor gear 912 are meshed with the lifter rack 921;The fixed camera shooting in 921 lower end of lifter rack
There are video camera end 945 in rack 925,925 end of camera pedestal, and the front of video camera end 945 times is industrial camera 950, is taken the photograph
The back side has power supply signal composite cable line 940, power supply signal composite cable line 940 to pass through the threading circle 934 on camera end 945
It is external to distribution box and computer disposal center respectively afterwards.
As being further improved:Have on the test table 190 by clamping fixing threaded hole 197, the support-side described in every
Plane is respectively set there are two turntable seat screw hole 160 and two locking pin seat screw holes 186 on plate 200.
As being further improved:There are return pulley forked standard 124, return pulley forked standard 124 respectively before and after 200 bottom of support side plate
There is mobile return pulley 400 in centre, is rotatable clearance fit, return pulley between mobile 400 centre bore of return pulley and 122 outer circle of return pulley pivot pin
It is interference fit between through-hole on 122 both ends of pivot pin and return pulley forked standard 124.
As being further improved:In Fig. 1, Fig. 6, Fig. 7, Figure 12 and Figure 13, the cullet returnable 140 includes holding
Bottom inclined plate 141, container foreboard 143, container both side plate 142 after device, between bottom inclined plate 141 and container foreboard 143 connect after container
There is container discharge mouth 147;There is a container flange 184 to turn up in 142 upper end of container both side plate respectively, on container flange 184
There is fixed hole 148;The lower draw-bar before there are container in the both sides positioned at 147 top edge position of container discharge mouth of container foreboard 143
149, there is container discharge door 146 between lower draw-bar 149 before the container of both sides, there is bin gate to link up with 245 on container discharge door 146, material
Door hook 245 is in lower draw-bar 149 before the container of both sides on coaxial line, bin gate hook 245 and lower draw-bar before the container of both sides
There are container bin gate spring 145, bin gate pivot pin 177 to run through lower draw-bar 149 and container bin gate bullet before the container between 149 respectively
Spring 145 and bin gate hook 245,.
As being further improved:The cylinder impactor 590 includes impactor rack 567, cylinder lagging 591 and cylinder
Piston rod 595;There is a jump bit cone 596 in 595 lower end of cylinder piston rod, about 591 cylinder lagging be respectively arranged with into
Escape pipe top connection 593 and into escape pipe lower contact 592.
As being further improved:Figure 20, Figure 21, Figure 22, Figure 23, Figure 24, Figure 25, Figure 26, Figure 27, Figure 28, Figure 29, figure
30, in Figure 31 and Figure 32, the V-type sliding slot corner is by pincers component 500 including four structure sizes identical first by pincers
510, second by clamping 520, third by pincers 530 and the 4th by pincers 540, and every by retained part and slides corner institute group by pincers
At by pivot pin rivet 100 being rotatably connected fixation between every retained part by clamping and sliding corner;
The upper surface of the retained part is by clamping upper plane 516, and there is V-type groove in one end by clamping upper plane 516
514,514 bottom surface of V-type groove is groove baseplane 571, and the cross section of V-type groove 514 is isosceles trapezoid, and V-type groove 514 is single
End opening;The other end of plane 516 on clamping has step through-hole 109,109 both sides of step through-hole to have through-hole angle face
102, there is corner scale 513 in upper plane 516 by clamping between two side through hole angle faces 102;
The lower surface of the sliding corner is the lower plane 561 that trackslips, and has rotating through hole on the lower plane 561 that trackslips
108,108 side of rotating through hole has turntable chamfering cambered surface 103, the back that turntable chamfering cambered surface 103 is located at the lower plane 561 that trackslips flat
On face, there is corner cambered surface to protrude pointer 531 in turntable chamfering cambered surface 103;
There is V-type protruding rail 541 in 108 other side of rotating through hole, and V-type protruding rail 541, which is located at, to trackslip on lower plane 561, V-type
The cross section of protruding rail 541 is also isosceles trapezoid, has protruding rail faying face 697, the opposite face of protruding rail faying face 697 on V-type protruding rail 541
It is protruding rail top plane 574, there are two protruding rail stepped hole 692, protruding rail top plane 574 and V-type protruding rails 541 in protruding rail top plane 574
There is transition arc 694 between two sides;The effect of transition arc 694 is to avoid the processing dead angle of the V-type groove 514, really
It protects between V-type protruding rail 541 and V-type groove 514 and precisely coordinates;
Described trackslipping separates between lower plane 561 and V-type protruding rail 541;Trackslipping on lower plane 561, there are two plane spiral shells
Hole 691, also there are two protruding rail stepped holes 692 on V-type protruding rail 541;Protruding rail screw 693 passes through the protruding rail stepped hole 692, convex
Rail screw 693 coordinates with 691 screw-tightened of plane screw hole, and the protruding rail faying face 697 is fixed on to the cunning
Turn on lower plane 561;
The V-type protruding rail 541 use self-lubricating material, the self-lubricating material be ptfe composite, compound poly- four
The weight percentages of components of vinyl fluoride is:Polytetrafluoroethylene (PTFE) 78%, graphite powder 14%, polybenzoate 8%;Above-mentioned self-lubricating material is realized
Oil-free lubrication, reduces frictional resistance, thoroughly avoids glass fragment by lubricating oil viscosity on test table 190, convenient clear
Except glass fragment.
It is 0.22 millimeter of hard nickel alloy coating to have a layer thickness on 514 surface of V-type groove, which closes
Gold plate material is made of the element of following weight percent:Ni:32%、Ti:3.3%、Cr:2.7%、Cu:1.3%、W:2.3%、
Mo:1.2%、C:1.1%, surplus is Fe and inevitable impurity;The weight percent content of the impurity is:Si be in
0.18%, the rockwell superficial hardness number of S 0.008%, P 0.013%, the hard nickel alloy coating are HRC56.
In Figure 24, the pivot pin rivet 100 passes through rotating through hole 108 and step through-hole 109, pivot pin rivet 100 successively
The 561 rotatable overlap joint of lower plane that will trackslip is fixed on by clamping in upper plane 516, it is ensured that the lower plane 561 that trackslips is with described by pincers
Upper plane 516 is in sustained height;
As being further improved:It is described to have a clamping slope 515 by clamping 516 inside of upper plane, clamping slope 515 with it is described
Be 52 degree by clamping the angle between upper plane 516;There are anti-dropout groove 585, anti-dropout groove 585 deep on clamping slope 515
Degree is 2.4 millimeters, and 585 bottom width of anti-dropout groove is 4.7 millimeters, and 585 opening width of anti-dropout groove is 4.4 millimeters;Folder
It holds to squeeze on slope 515 and is fixed with rubber tabletting 551, have slip-off preventing raised line 558, slip-off preventing raised line 558 high in rubber tabletting 551
Degree is 2.2 millimeters, and 558 width suitable for reading of slip-off preventing raised line is 4.8 millimeters, and 558 root width of slip-off preventing raised line is 4.4 millimeters;
It is 0.22 millimeter of hard nickel alloy coating to have a layer thickness on 514 surface of V-type groove, which closes
Gold plate material is made of the element of following weight percent:Ni:32%、Ti:3.3%、Cr:2.7%、Cu:1.3%、W:2.3%、
Mo:1.2%、C:1.1%, surplus is Fe and inevitable impurity;The weight percent content of the impurity is:Si be in
0.18%, the rockwell superficial hardness number of S 0.008%, P 0.013%, the hard nickel alloy coating are HRC56.
The benefit of above-mentioned design is:558 both sides inclined-plane of slip-off preventing raised line and anti-dropout groove had between 585 both sides inclined-plane
Cooperation of being full of generates extruding expansive force and avoids the case accident caused by bonding glue aging without gluing prevented also from falling off;
There is clearance fit between 558 height of slip-off preventing raised line and 585 depth of anti-dropout groove, is easily installed combination.
In embodiment, 200 thickness of support side plate is 26 millimeters, and 176 thickness of rear shear plate is 26 millimeters,
175 thickness of bottom shear plate is 16 millimeters.The support side plate 200 and rear shear plate 176 and bottom shear plate 175 it
Between whole frame is welded to form using double groove.
There is 0.3 millimeter of gap between the groove baseplane 571 and the protruding rail top plane 574.
In Figure 29, Figure 30, Figure 31 and Figure 32, it is 58 degree that slope 515, which is clamped, and goes up the angle between plane 516 by pincers, folder
It holds to squeeze on slope 515 and is fixed with rubber tabletting 551.
The rubber tabletting 551, which uses, synthesizes nitrile rubber, and material composition is:Nitrile rubber 34%, carbon black 16%, oxygen
Change zinc 6%, dibutyl ester 12%, stearic acid 0.5%, paraffin:5.2%, accelerating agent 1.5%, anti-aging agent 1.3%, remaining is filler material, described
Filler material be not less than 1280 mesh talcum powder.
200 thickness of support side plate is 24 millimeters, and 176 thickness of rear shear plate is 14 millimeters, the bottom
175 thickness of shear plate is 14 millimeters.Using double between the support side plate 200 and rear shear plate 176 and bottom shear plate 175
Side slope mouth is welded to form whole frame.
Complete machine assembling process:
Cullet returnable 140 is whole to place down from above so that the container flange 184 take be placed on it is described
Plane in support side plate 200, four fixed holes 148 per side are directed at two turntable seat screw holes 160 and two locking pin seats simultaneously
Screw hole 186;
The turntable shaft 196 of 190 both sides of test table and the rotatable cooperation of 163 endoporus of turntable bearing, four turn
Pedestal screw passes through mounting hole and fixed hole 148 on turntable bearing 163 respectively, and the turntable bearing 163 of both sides is fixed on
On turntable seat screw hole 160;
Four locking pin seat screws pass through mounting hole and fixed hole 148 on lock pin bearing 180 respectively, by the lock pin of both sides
Bearing 180 is fixed on locking pin seat screw hole 186, and 189 external screw thread of stud lock pin is matched with 180 inner hole thread of lock pin bearing, and two
The cylinder bulb 199 of 189 end of stud lock pin of side can enter in the lock pin location hole 198 of 190 both sides of test table, will be described
Test table 190 fixed with 200 phase of support side plate described in both sides.Cullet returnable 140 is double straight generally in both sides
Line is fixed, particularly stable secured.
There is keyway on 161 endoporus of manual plate wheel, 161 endoporus of manual plate wheel is placed in shaft plate wheel section 192, by disk
Wheel flat key 168 is placed in the shaft keyway 194 in shaft plate wheel section 192, the protrusion shaft keyway 194 on plate wheel flat key 168
Position be accommodated among the keyway on 161 endoporus of manual plate wheel;Spiral shell on the shaft thread 193 of 192 outer end of shaft plate wheel section
Line cooperation screws on plate wheel nut 188, and manual plate wheel 161 is fastened on the shaft plate wheel section in turntable shaft 196 by plate wheel nut 188
On 192.
Adjust 820 height of ring of light bracing ring so that when work, square fluorescent tube 888 is apart from trapezoidal glass plate 600
Height gap is 3 to 5 millimeters, tightens bracing ring trip bolt 894 and ring of light bracing ring 820 is fixed on to the upper pillar type column
On 566;
Adjust 565 height of altitude location circle so that when cylinder piston rod 595 runs to extreme lower position, jump bit cone
596 can just touch the trapezoidal glass plate 600 being fixed on test table 190, and trapezoidal glass plate 600 is smashed;Impact
Impact frame square hole 564 in device rack 567 and between the impact cross bar 562 to be slidably matched, into escape pipe top connection
593 and into connecting high-pressure air pipe respectively in escape pipe lower contact 592, and it is connected to high-pressure air source control system.
It images outside through-holes on two camera shooting cross sliders 608 at square bar 601 both ends and the horizontal rod 602 described in two
Be slidably installed between circle, image indulge have on sliding block 609 sliding block square hole 906 and the 601 rectangular gabarit of camera shooting square bar it
Between to be slidably matched, plane on sliding block 609 is indulged in the camera shooting screw hole platform 961, and it is flat that servo motor 910 is fixed on screw hole
, will be in the 923 insertion tooth groove 932 of rack protruding rail at 921 back side of lifter rack on platform 961 so that motor gear 912 with it is described
Lifter rack 921 be meshed;Camera pedestal 925 is fixed in 921 lower end of lifter rack;By the power supply on servo motor 910
Control combination cable is connected to electrical power control cabinet, distinguishes outside after power supply signal composite cable line 940 to be passed through to the threading circle 934
It is connected to distribution box and computer disposal center.
When one, doing fragmentation test to tempered glass, steps are as follows:
(One), rocking-turn plate wheel crank handle 155 counterclockwise so that the also rotation counterclockwise of manual plate wheel 161, it is then flat through plate wheel
Key 168 drives test table 190 to rotate, and 190 rear end lower plane of test table pushes down plane 717 in back plate, and test table 190 is in
Existing horizontality;The lock pin crank handle 187 for rotating both sides respectively, by means of stud lock pin 189 and 180 inner hole thread of lock pin bearing
It matches so that locked in the lock pin location hole 198 of 190 both sides of the entrance test table of cylinder bulb 199 of 189 end of stud lock pin
Tightening position, test table 190 are fastened in horizontality;
(Two), four structure sizes identical first 530 and the 4th are leaned on by pincers 520, third by clamping by pincers 510, second
Pincers 540 are placed on above test table 190, and the V-type groove 514 and the 4th on the first retained part 519 slides corner 548
On V-type protruding rail 541 between to be slidably matched, the V-type groove 514 on the 4th retained part 549 slides corner with third
To be slidably matched between V-type protruding rail 541 on 538, the V-type groove 514 and first on the second retained part 529 slides corner portion
To be slidably matched between the V-type protruding rail 541 divided on 518, the V-type groove 514 and second on third retained part 539 slides corner
It is to be slidably matched between V-type protruding rail 541 on part 528 so that four structure sizes identical first are leaned on by pincers 510, second
Pincers 520, the third one surrounding ambient in besieged city between pincers 540 by pincers 530 and the 4th;
(Three), above-mentioned surrounding ambient size be more than the physical dimension of the trapezoidal glass plate 600 to be detected, will be by
The trapezoidal glass plate 600 of detection is placed on above the test table 190 in above-mentioned surrounding ambient, borrows the first retained part
519 immobilizing foundation, after wherein a side of trapezoidal glass plate 600 clings to the first retained part 519, remaining second is leaned on
The second retained part 529 and the 4th of the second retained part 529 and third on pincers 530 on pincers 520 is by clamping the on 540
Four retained parts 549 cling to trapezoidal glass plate 600 one by one so that every rubber tabletting 551 on pincers tightly touch will quilt
Four side outer rims of the trapezoidal glass plate 600 of detection;The V-type sliding slot corner at least one retained part in pincers component 500
Have by pincers step through-hole 501 by clamping in upper plane 516, sunk screw 195 pass through it is described by clamp step through-hole 501 with it is described
Matched by pincers fixing threaded hole 197, V-type sliding slot corner is fixed on by pincers component 500 flat on the test table 190
Face;It is solid to give 600 4 side outer rim flexibility of trapezoidal glass plate for elastic dent 105 caused by the deformation of 551 natural resiliency of rubber tabletting
It is fixed, it avoids rigidity and is surprisingly crushed trapezoidal glass plate 600 by pincers, referring to Figure 23;
In addition, can both utilize V-type sliding slot corner by clamping 500 own wt of component, trapezoidal glass plate 600 be fixed on institute
On the test table 190 stated;Can also borrow outer fixing piece successively by remaining second by pincers 520, third by clamp 530 and the 4th
It is fixed on test table 190 by pincers 540;
(Four), after the trapezoidal glass plate 600 to be tested is fixed, regulate the impact cross bar on pillar type column 566
562 height, hold cross bar becket 599, together with impact cross bar 562 by cylinder impactor 590, around upper pillar type column 566
Outer circle is rotated to 600 top of trapezoidal glass plate;
Start Pneumatic pressure power source, it is opposite to be input into 0.82 to 0.84 megapascal into escape pipe top connection 593(MPa)High pressure gas
Body flows back into escape pipe lower contact 592 to pneumatic source at this time, and the cylinder piston rod 595 in cylinder lagging 591 is quickly transported downwards
Dynamic, movement velocity reaches 40 to 48 meters per second(m/s), when jump bit cone 596 is displaced downwardly to extreme lower position, can just touch
Trapezoidal glass plate 600 is accompanied by 20 to 24 joules(J)Cylinder piston rod 595 and its jump bit cone 596, by trapezoidal glass
Plate 600 smashes;Achievable remote control smashes the dangerous step of trapezoidal glass plate 600, and glass breaking moment is avoided surprisingly to splash
Injure site operation personnel;When jump bit cone 596 is displaced downwardly to extreme lower position, according to the journey woven in advance at pneumatic source
Sequence is switched into outlet passageway by reversal valve, and startup pneumatic source is opposite into 592 air inlet of escape pipe lower contact, at this time into outlet
Pipe top connection 593 flows back to pneumatic source, and the cylinder piston rod 595 in cylinder lagging 591 is back up into highest order.
(Five), hold cross bar becket 599 again, by cylinder impactor 590 with impact cross bar 562 together, around upper
566 outer circle of pillar type column is rotated away from 600 top of trapezoidal glass plate;
By square fluorescent tube 888 with ring of light plagioclase handle 810, centered on turntable endoporus 836, rotation moves to trapezoidal glass
600 top of glass plate will image the position taken pictures;
Sliding block 609 is indulged in transverse shifting camera shooting square bar 601 and longitudinal movement camera shooting respectively so that industrial camera 950 is aligned
888 center of square fluorescent tube, square fluorescent tube 888, which is powered, generates the surrounding ring of light, starts servo motor 910, leads to
It crosses in control and servo motor 910 is adjusted to proper height, camera shooting takes pictures and fragment image is transmitted to computer disposal center,
Clearly computer-readable picture, Figure 33 and Figure 34 are generated, requires the trapezoidal glass plate for carrying out judgement destruction according to national standards
Whether 600 is qualified, completes the fragmentation status experiment of tempered glass;
(Six), remove glass fragment work:Square fluorescent tube 888 is closed, and as ring of light plagioclase handle 810 is with turntable
Centered on endoporus 836, reversely rotates and remove test table 190;
Unclamp outer fixing piece, at the same remove V-type sliding slot corner by clamp adjacent both sides in component 500 by clamping;Negative direction revolves
Turn the stud lock pin 189 on the lock pin crank handle 187 of both sides so that stud lock pin 189 exits the lock pin of 190 both sides of test table
Location hole 198 releases locking positioning.Rocking-turn plate wheel crank handle 155 clockwise so that manual plate wheel 161 also rotates clockwise, after
And test table 190 is driven to rotate through plate wheel flat key 168 so that 190 rear end lower plane of test table is far from plane in back plate
717, when test table 190 be inclined by 10 to 20 degree after, dispose tempered glass fragment fall into cullet returnable 140 it
In;
(Seven), reset work:Rocking-turn plate wheel crank handle 155 counterclockwise again so that 190 rear end lower plane pressure of test table
Firmly plane 717 in back plate;Rotate the stud lock pin 189 on the lock pin crank handle 187 of both sides respectively again so that stud lock pin
189 enter locking positioning in the lock pin location hole 198 of 190 both sides of test table, and test table 190 is again at horizontality,
As long as preparing for next tested trapezoidal glass plate 600;
(Eight), raftsman make:When the chunk glass in cullet returnable 140 will more to arrange fortune, row's fortune vehicle is put
It sets below container discharge mouth 147, with the bin gate knob 246 pulled out on container discharge door 146, row's fortune is fallen cullet recycling and held
Chunk glass in device 140.Bin gate knob 246 is unclamped, under the accumulation of energy counter-force effect of container bin gate spring 145, container discharge
Door 146 can tightly touch container discharge mouth 147, not allow chunk glass to scatter.
Two, the above-mentioned substantive distinguishing features outstanding of the present invention, it is ensured that following significant progress effect can be brought:
(One), the present invention be additionally arranged on whole frame 800 assembled rack of the mobile ring of light lifting camera shooting unit 900, utilize
The second camera that square fluorescent tube 888 generates ring light is taken pictures, and the independent of four chow ring light is generated with no square fluorescent tube 888
Comparison of taking pictures is imaged, the boundary discrimination accuracy of glass fragment improves 30%.
(Two), the present invention change fragment detection present situation substantially manually, gear rack elevating work is installed on whole frame
Industry video camera, camera shooting take pictures and fragment image are transmitted to computer disposal center, can be used as the basis of detection whole-course automation
Equipment, promotes and applies in associated production enterprise and detection technique mechanism;
It is welded using double groove between support side plate 200 and rear shear plate 176 and bottom shear plate 175 on whole frame
Composition whole frame is connect, manufacturing process is simple, firm.The mobile return pulley of configuration under support side plate 200 on whole frame
400, convenient for the whole small range movement of the present invention;Manual plate wheel 161 on whole frame drives test table 190 that structure may be reversed
Setting is equipped with cullet returnable 140, it is ensured that chunk glass does not scatter, 161 groups of manual plate wheel convenient for removing chunk glass
It closes plane 717 in back plate and holds lower plane after test table 190, in conjunction with the lock pin crank handle 187 of both sides, by means of stud lock pin
189 match with 180 inner hole thread of lock pin bearing so that the cylinder bulb 199 of 189 end of stud lock pin enters test table
Locking positioning in the lock pin location hole 198 of 190 both sides, overcoming manual plate wheel 161 itself does not have the defect of self-locking so that entire
Firm is kept during the trapezoidal glass plate 600 of test.Especially plane has upper pillar type column in the support side plate 200 of side
566, the fixed impact cross bar 562 of liftable on upper pillar type column 566 impacts the fixed cylinder impactor of slip on cross bar 562
590;Cylinder impactor 590 can easily be remotely connected to Pneumatic pressure power source control room, and it is trapezoidal to realize that remote control smashes
The dangerous step of glass plate 600 avoids site operation personnel from surprisingly splashing injury by glass breaking moment, is impacted using cylinder
Device 590 realizes that each hammer weight is consistent, it is ensured that crushing test is unified and standard.
(Three), bin gate hook 245 and both sides container before container bin gate spring 145 is respectively set between lower draw-bar 149, really
Container discharge mouth 147 can tightly be touched by protecting container discharge door 146, not allow chunk glass to scatter.
(Four), using V-type sliding slot corner by clamping component 500, every by retained part and slides corner institute group by pincers
At sliding corner realizes the fixation to different angle quadrangle glass with respect to the rotatable design of retained part;
There is interference fit to generate extruding between 585 both sides inclined-plane of 558 both sides inclined-plane of slip-off preventing raised line and anti-dropout groove swollen
Power avoids the case accident caused by bonding glue aging without gluing prevented also from falling off;Slip-off preventing raised line 558 is high
There is clearance fit between degree and 585 depth of anti-dropout groove, is easily installed combination;
And have one layer of rubber tabletting 551 on the clamping slope 515, trapezoidal glass plate 600 is carried out in adjustment width
While plane limits, a downward component can be generated so that tested trapezoidal glass plate 600 touch test table 190,
Avoid the uneven generation explosion of 600 local pressure of trapezoidal glass plate;
Especially V-type protruding rail 541 uses self-lubricating material, realizes oil-free lubrication, reduces frictional resistance, thoroughly avoid
Glass fragment on test table 190, facilitates removing glass fragment by lubricating oil viscosity.
(Five), the present invention realize detection experiment overall process save disposable product adhesive tape, not only save test consumptive material
Cost avoids pollution environment;The activity duration is also shortened, it every time need not be by the tape residue on test table 190 after test
It removes clean, it is only necessary to remove clean cullet, so that it may implement experiment test operation next time so that working efficiency improves two
Times.Prior thoroughly avoid bursts the possibility that strength collapses out, the personal safety of operating personnel because of adhesive tape by tempered glass
It is more secure;
By to present invention employs V-type sliding slot corners by pincers component 500 and to use disposable product adhesive tape routine test
The test data done compares.It can learn:Using the rubber tabletting 551 of synthesis nitrile rubber, specific material composition is matched
The had physical characteristic in side, it is ensured that the hard nickel after hundred experiment test operations without breakage, and on 514 surface of V-type groove closes
Gold plate is intact, and conclusion is to use V-type sliding slot corner to be better than using disposable product adhesive tape routine test by pincers component 500.