CN105753508B - 一种高耐磨液体硬化剂及其制备方法 - Google Patents

一种高耐磨液体硬化剂及其制备方法 Download PDF

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CN105753508B
CN105753508B CN201610111316.7A CN201610111316A CN105753508B CN 105753508 B CN105753508 B CN 105753508B CN 201610111316 A CN201610111316 A CN 201610111316A CN 105753508 B CN105753508 B CN 105753508B
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杨辉
徐意
吴旭日
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HANGZHOU GELING NEW MATERIAL TECHNOLOGY Co.,Ltd.
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Abstract

本发明涉及一种高耐磨液体硬化剂及其制备方法,按硬化剂的质量为100%计,其原料配方如下:硅酸酯50~90%;铝盐1~30%;乙醇1~30%;催化剂1~5%;硅酸酯为选自硅酸甲酯、硅酸乙酯、三聚硅酸甲酯、硅酸甲酯与硅酸乙酯的预聚体中的一种或多种的组合;铝盐为选自氯化铝、硝酸铝、聚合氯化铝、聚合硝酸铝、甲酸铝、乙酸铝、甲醇铝、乙醇铝、异丙醇铝中的一种或多种的组合。本发明采用硅酸酯与铝盐为主要成分,有效成分的含量比常规水性产品高,且渗透性极强,可以显著提高水泥的硬度与耐磨度。同时,本发明制备方法简单,有利于降低工业化生产成本。

Description

一种高耐磨液体硬化剂及其制备方法
技术领域
本发明属于水泥基建材料技术领域,特别涉及一种高耐磨液体硬化剂及其制备方法。
背景技术
水泥基建材作为最主要的现代建筑材料,具有高强度、低成本、种类繁多等特点。然而,水泥基建材往往由于批次稳定性不足、施工及养护不到位等原因,导致材料中产生连通的毛细孔,甚至出现如起砂、开裂等弊病,导致降低材料的使用性能或丧失某些功能。通过对水泥基材料进行后期改进,可以提高水泥基材料的性能,具有显著的环境效益与经济效益。公开号为CN 201110354668.2的中国发明专利申请公开了一种锂基混凝土密封固化剂,能通过化学反应生成C-S-H凝胶而封闭混凝土的毛细孔,从而提高混凝土的抗渗、耐磨、硬度等性能。而公开号为CN 200910055825.2的中国发明专利申请公开了一种双组份水性硬化剂,具有较好的耐磨、增强、密实及防水密封的作用。但是,上述两种硬化剂均存在成本高,容易泛碱的问题。
发明内容
本发明所要解决的技术问题是提供一种成本低、增强效果显著且不会泛碱的高耐磨液体硬化剂及其制备方法。
为解决以上技术问题,本发明采用如下技术方案:
一种高耐磨液体硬化剂,按所述的硬化剂的质量为100%计,其原料配方如下:
所述的硅酸酯为选自硅酸甲酯、硅酸乙酯、三聚硅酸甲酯、硅酸甲酯与硅酸乙酯的预聚体中的一种或多种的组合;
所述的铝盐为选自氯化铝、硝酸铝、聚合氯化铝、聚合硝酸铝、甲酸铝、乙酸铝、甲醇铝、乙醇铝、异丙醇铝中的一种或多种的组合。
具体地,所述的三聚硅酸甲酯购自杭州纳谷公司,牌号SX-7。
具体地,所述的硅酸甲酯与硅酸乙酯的预聚体购自杭州纳谷公司,牌号ME-2。
优选地,按所述的硬化剂的质量为100%计,其原料配方如下:
进一步优选地,按所述的硬化剂的质量为100%计,其原料配方如下:
更为优选地,按所述的硬化剂的质量为100%计,其原料配方如下:
优选地,所述的乙醇为无水乙醇。
优选地,所述的催化剂为选自二丁基二月桂酸锡、二丁基二醋酸锡、二丁基二辛酸锡中的一种或多种的组合。
本发明中的硅酸酯主要作为活性原料,其水解产物可与水泥中的氢氧化钙形成C-S-H凝胶,且不会引入钠离子、钾离子等强碱性物质,避免硬化剂出现泛碱问题。
本发明中的铝盐可与未反应的活性原料形成特殊的增强成分。
一种所述的高耐磨液体硬化剂的制备方法,包括如下步骤:
步骤(1)、将所述的乙醇和所述的铝盐在高速分散机中,以1000~3000r/min的速度搅拌分散10~30min;
步骤(2)、在200~1000r/min的速度下,将所述的硅酸酯和所述的催化剂加入所述的高速分散剂中,搅拌分散5~15min得到所述的硬化剂。
优选地,步骤(1)中的搅拌速度为1500~2500r/min。
优选地,步骤(2)中的搅拌速度为200~300r/min。
由于以上技术方案的实施,本发明与现有技术相比具有如下优势:
本发明采用硅酸酯与铝盐为主要成分,有效成分的含量比常规水性产品高,且渗透性极强,可以显著提高水泥的硬度与耐磨度。同时,本发明制备方法简单,有利于降低工业化生产成本。
本发明的制备方法,对原料进行搅拌分散后即可制得涂料,其制备工艺简单、易于实施、操作简便,有利于工业化大规模生产,降低了工业化生产成本,特别适用于工业厂房、停车场等水泥基地坪,具有广阔的应用前景。
具体实施方式
以下结合具体实施例对本发明做进一步详细说明。应理解,这些实施例是用于说明本发明的基本原理、主要特征和优点,而本发明不受以下实施例的限制。实施例中采用的实施条件可以根据具体要求做进一步调整,未注明的实施条件通常为常规实验中的条件。下列实施例中的“份”均指重量份。本发明中的原料均可市购获得。
实施例1
往高速分散机中加入无水乙醇20份、硝酸铝10份,在2000r/min的速度下分散30min,至固体全部溶解;再加入硅酸甲酯50份、二丁基二月桂酸锡1份,在200r/min的速度下分散10min得到本发明高耐磨液体硬化剂。
实施例2
往高速分散机中加入无水乙醇10份、乙醇铝30份,在2000r/min的速度下分散30min;再加入三聚硅酸甲酯70份、二丁基二月桂酸锡3份,在200r/min的速度下分散10min得到本发明高耐磨液体硬化剂。
实施例3
往高速分散机中加入无水乙醇5份、聚合氯化铝5份,在2000r/min的速度下分散30min;再加入硅酸乙酯95份、二丁基二醋酸锡2份,在200r/min的速度下分散10min得到本发明高耐磨液体硬化剂。
对比例1
往高速分散机中加入无水乙醇10份,在2000r/min的速度下加入三聚硅酸甲酯70份、二丁基二月桂酸锡3份,在200r/min的速度下分散10min得到液体产物。
对比例2
往高速分散机中加入无水乙醇50份、乙醇铝30份,在2000r/min的速度下分散30min,得到液体产物。
将标准砂浆块浸泡于本发明产品中24h,在标准状态下养护7d,参照JC/T 2158-2012、JC/T872-2000标准检测,结果如表1所示。
表1
空白样品 实施例1 实施例2 实施例3 对比例1 对比例2
24h表面吸水量 21mm 0.9mm 0.8mm 1.2mm 3.8mm 4.5mm
莫氏硬度 5 8 8 8 7 5
耐磨度比 100% 312% 293% 284% 168% 146%
本发明高耐磨液体硬化剂产品具有特别显著的增强效果,耐磨性能优异,适用于居民建筑、商业建筑、公共建筑等场合。
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。

Claims (9)

1.一种高耐磨液体硬化剂,其特征在于:按所述的硬化剂的质量为100%计,其原料配方如下:
硅酸酯 50~90%;
铝盐 1~30%;
乙醇 1~30%;
催化剂 1~5%;
所述的硅酸酯为选自硅酸甲酯、硅酸乙酯、硅酸甲酯与硅酸乙酯的预聚体中的一种或多种的组合;
所述的铝盐为选自氯化铝、硝酸铝、聚合氯化铝、聚合硝酸铝、甲酸铝、乙酸铝、甲醇铝、乙醇铝、异丙醇铝中的一种或多种的组合。
2.根据权利要求1所述的高耐磨液体硬化剂,其特征在于:按所述的硬化剂的质量为100%计,其原料配方如下:
硅酸酯 60~90%;
铝盐 4~28%;
乙醇 3~25%;
催化剂 1~3%。
3.根据权利要求2所述的高耐磨液体硬化剂,其特征在于:按所述的硬化剂的质量为100%计,其原料配方如下:
硅酸酯 60~70%;
铝盐 10~28%;
乙醇 8~25%;
催化剂 1~3%。
4.根据权利要求3所述的高耐磨液体硬化剂,其特征在于:按所述的硬化剂的质量为100%计,其原料配方如下:
硅酸酯 60~65%;
铝盐 10~15%;
乙醇 20~25%;
催化剂 1~3%。
5.根据权利要求1至4中任一项所述的高耐磨液体硬化剂,其特征在于:所述的乙醇为无水乙醇。
6.根据权利要求1至4中任一项所述的高耐磨液体硬化剂,其特征在于:所述的催化剂为选自二丁基二月桂酸锡、二丁基二醋酸锡、二丁基二辛酸锡中的一种或多种的组合。
7.一种如权利要求1至6中任一项所述的高耐磨液体硬化剂的制备方法,其特征在于:包括如下步骤:
步骤(1)、将所述的乙醇和所述的铝盐在高速分散机中,以1000~3000r/min的速度搅拌分散10~30min;
步骤(2)、在200~1000r/min的速度下,将所述的硅酸酯和所述的催化剂加入所述的高速分散机中,搅拌分散5~15min得到所述的硬化剂。
8.根据权利要求7所述的高耐磨液体硬化剂的制备方法,其特征在于:步骤(1)中的搅拌速度为1500~2500r/min。
9.根据权利要求7所述的高耐磨液体硬化剂的制备方法,其特征在于:步骤(2)中的搅拌速度为200~300r/min。
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