CN105752668A - Horizontally-rotating hopper system - Google Patents
Horizontally-rotating hopper system Download PDFInfo
- Publication number
- CN105752668A CN105752668A CN201610263977.1A CN201610263977A CN105752668A CN 105752668 A CN105752668 A CN 105752668A CN 201610263977 A CN201610263977 A CN 201610263977A CN 105752668 A CN105752668 A CN 105752668A
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- CN
- China
- Prior art keywords
- charging tray
- column
- less system
- horizontally rotates
- power set
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/80—Turntables carrying articles or materials to be transferred, e.g. combined with ploughs or scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G29/00—Rotary conveyors, e.g. rotating discs, arms, star-wheels or cones
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Weight Measurement For Supplying Or Discharging Of Specified Amounts Of Material (AREA)
Abstract
The invention provides a horizontally-rotating hopper system.The system comprises a stand column, a power device, a material disc and multiple hoppers, the stand column is erected on the ground, the material disc is horizontally mounted on the stand column, the power device is matched with the material disc or the stand column through a gear assembly, the multiple hoppers are all mounted on the material disc, when the material disc is fixedly connected with the stand column, the power device drives the stand column to rotate through the gear assembly, thereby the material disc is driven to rotate, and the multiple hoppers are further driven to perform circular motion on the horizontal plane; when the material disc is movably connected with the stand column, the power device directly drives the material disc to rotate through the gear assembly, and thereby the multiple hoppers are driven to perform circular motion on the horizontal plane.According to the horizontally-rotating hopper system, the multiple hoppers are driven to perform circular motion on the horizontal plane, thereby workers can obtain different raw materials at the same position, frequent movement required in the material weighing and collection processes is reduced, weighing time is shortened, and the service lives of tools such as an electronic scale are prolonged.
Description
Technical field
The invention belongs to feed processing machinery field, be specifically related to the one that feed preparation Raw takes and horizontally rotate magazine-less system.
Background technology
Present Feed Manufacturing process equipment automaticity is more and more higher, but some workshop section is subject to the impact of the factors such as characteristic or the adding proportion of raw material, it is impossible to use relevant device；Such as: the raw materials such as antifungus agent, antioxidant, flavouring agent, adding proportion in feed formula is less, general interpolation 0.3-1.5 kg/tonne, in order to ensure the accuracy weighed, overwhelming majority enterprise have selected manual weighing, manual weighing and material and has bad luck operating process: employee is according to production schedule list and material consumption analysisIn tableData, get corresponding kind and the raw material of corresponding weight, it is transported to weighing area, then use electronic scale to weigh according to the name of an article of formula list Raw and addition to put, the raw material too small because of adding proportion required in each formula has 2-4 kind, so to change raw material or mobile weighing instrument in the process weighed frequently；In weighing area, the raw material received to be placed in mutually deserved region, must not obscure and deposit, in order to avoid occurring in use procedure identifyingMistake, employee to weigh one by one according to the name of an article in formula list and quantity simultaneously, it may be assumed that at No. 1, employee expects that storeroom has weighed after, pocket is placed in No. 1 district；Then weighing instrument being moved to No. 2 material storerooms, carries out the weighing of No. 2 material, pocket puts No. 2 districts；It is sequentially carried out weighing.The shortcoming of manual weighing: to weigh in advance before production, after the material needed for a collection of product is assorted, just can start to produce, it is impossible to instant production, the amount of labour greatly, weigh efficiency low, and life tools are short.
Operating process had bad luck by material: in weighing area, feeding work is according to the raw material name of an article in formula list and weight, No. 1-4 material expecting storage area is checked collection (to produce 1 batch for standard), and the material after checking is placed in go-cart, be then transported to Cargo Lift mouth；The shortcoming that material is had bad luck is that the material subregion weighed is put, and personnel to come and go between regional, and it is low to have bad luck efficiency, and the amount of labour is big, and time waste is many.
Summary of the invention
For overcoming the defect of prior art, the invention provides one and horizontally rotate magazine-less system, it is possible to reduce and weigh and frequently moving in material collection process, shorten the weighing time, extend the life-span of the instruments such as electronic scale.
For achieving the above object, the technical scheme is that
One horizontally rotates magazine-less system, including column, power set, charging tray and some hoppers, described upright post vertical is vertical on the ground, described charging tray is horizontally arranged on column, and described power set are coordinated with charging tray or column by gear assembly, and described some hoppers are installed on described charging tray, when described charging tray and column are fixed and are connected, described power set drive column to rotate by gear assembly, thus driving charging tray to rotate, and then make some hoppers move in a circle in the horizontal plane；When described charging tray is flexibly connected with column, described power set directly drive charging tray to rotate by gear assembly, so that some hoppers move in a circle in the horizontal plane.
The present invention passes through some hoppers and moves in a circle in the horizontal plane, enables staff to obtain different material at same position, reduces and weighs and frequently moving in material collection process, shortens the weighing time, extend the life-span of the instruments such as electronic scale.
Preferably, described power set are connected with gear assembly by gear reduction unit.Reduce the movement velocity of hopper, increase the controlling of system.
Preferably, described power set are arranged on the top of described column.
Preferably, described power set are motor.
It is further preferred that described motor is 1.5KW conical rotor braking three-phase asynchronous motor.
Preferably, described charging tray is disc-shaped structure, and described some hoppers uniformly hang up at the edge of described charging tray.Increase hopper in the stability of horizontal plane circulatory motion and safety, facilitate many people to weigh simultaneously.
Preferably, described column is erect on the ground by base.Reduce the column pressure to ground, it is prevented that column sink.
Preferably, described column is fixed on built-in fitting by screw rod.Reinforce column, it is prevented that column is toppled over.
Preferably, described some hopper tops are respectively provided with gripper shoe, and described charging tray is provided with some rims of the mouth, and described hopper is put in the rim of the mouth of charging tray, and is fixed in the rim of the mouth of charging tray by support bar.
It is further preferred that described support bar is fixed by welding in the rim of the mouth of charging tray.
Preferably, the control circuit of the button of described power set is the chain interlock circuit of rotating button.The operation of power set can be controlled, avoid the power set caused because of overload to burn simultaneously.
Various raw materials are rendered in corresponding each hopper, and locks hopper cover；The hopper of No. 1 raw material required in formula list is selected by the operating of button control hopper level, the hopper of No. 1 raw material is stopped after putting in place, the discharge gate of manually opened hopper, material stream is in the pocket on electronic scale, after reaching required weight, closing the discharge gate of hopper, No. 1 raw material weighing completes, and No. 1 raw material is neatly put first batch of district of A product；Then carrying out in same formula list No. 2 raw material hoppers to select/stop and weigh, operating process ibid, has weighed afterwards and has neatly been put by No. 2 raw materials first batch of district of A product (putting principle: with a batch materials needed for product for standard)；After all raw materials required in this batch of formula list have all weighed, the material in first batch of district of A product is ready；The material in first batch of district of A product is directly checked entrucking by feeding work, is directly taken the required workshop section of production.
Compared with prior art, the invention has the beneficial effects as follows:
1, by the motion of each raw material hopper, it is not necessary to staff moves the raw material of the weighing selecting needs, it is only necessary to mobile primary electron claims can all raw materials be weighed, and greatly reduces the labor intensity of staff, is greatly improved production efficiency simultaneously.
2, the present invention can many people carry out weighing operation simultaneously, improves production efficiency further, reduces production cost, increase the performance of enterprises, reduce energy consumption simultaneously, is conducive to protection environment.
Accompanying drawing explanation
Fig. 1Structural representation for the present inventionFigure；
Fig. 2For the chain interlock circuit of rotating buttonFigure；
Wherein, 1, charging tray, 2, hopper, 3, column, 4,1.5KW conical rotor braking three-phase asynchronous motor, 5, base.
Detailed description of the invention
Below in conjunction withAccompanying drawingThe invention will be further described.
Embodiment 1
Such as Fig. 1nullShown in，One horizontally rotates magazine-less system，Including column 3、1.5KW conical rotor braking three-phase asynchronous motor 4、Charging tray 1 and some hoppers 2，Described column 3 is erect on the ground，Described charging tray 1 is horizontally arranged on column 3，Described 1.5KW conical rotor braking three-phase asynchronous motor 4 is arranged on the top of described column 3，1.5KW conical rotor braking three-phase asynchronous motor 4 is connected with gear assembly by gear reduction unit，Described 1.5KW conical rotor braking three-phase asynchronous motor 4 is coordinated with charging tray 1 by gear assembly，Described charging tray 1 is flexibly connected with column 3，Described some hoppers 2 are installed on described charging tray 1，When 1.5KW conical rotor braking three-phase asynchronous motor 4 provides power，Described 1.5KW conical rotor braking three-phase asynchronous motor 4 directly drives charging tray 1 to rotate by gear assembly，So that some hoppers 2 move in a circle in the horizontal plane.
Described charging tray 1 is disc-shaped structure, and described some hoppers equal 2 even hang up at the edge of described charging tray 1.
Described column 3 is erect on the ground by base 5.Described column 3 is fixed on built-in fitting by screw rod.
Described some hoppers 2 top is respectively provided with gripper shoe, and described charging tray 1 is provided with some rims of the mouth, and described hopper is put in the rim of the mouth of charging tray 1, and is fixed by welding in the rim of the mouth of charging tray 1 by support bar.
The control circuit of the button of described 1.5KW conical rotor braking three-phase asynchronous motor 4 is the chain interlock circuit of rotating button,Such as Fig. 2Shown in, it is to avoid because of the burn-down of electric motor that overload causes.
Horizontally rotate the installation process of magazine-less system:
Column uses the steel-pipe welding of diameter 100mm to form (height 2 meters), uses screw rod to be fixed on built-in fitting side by side, uses level and the perpendicularity of the good column of meter setting；The gear assembly processed is installed to the relevant position of charging tray, 1.5KW conical rotor braking three-phase asynchronous motor, gear reduction unit assembly are installed to column top simultaneously, and adjusting the interocclusal clearance between gear assembly and reductor shaft gear, it is ensured that gear assembly transmission is smooth and easy without hindrance.
Hopper is cylinder taper, uses stainless steel welded, volume about 0.1 cube, and discharge port uses the stainless steel tube of diameter 80mm to be made, and makes gate with the corrosion resistant plate of 3 millimeters thick；Three gripper shoes (decile 360 degree) of top welding of hopper, put into hopper in the rim of the mouth of charging tray, with electric welding machine, gripper shoe and charging tray are carried out spot welding and fix, after installing, and can test-run a machine operating.
Horizontally rotate the operating of magazine-less system: after conical rotor braking three-phase asynchronous motor operating, rotated by gear reduction unit reduction drive gear assembly, charging tray being rotated by gear assembly, hang up the hopper on charging tray and carry out by circumference rotary motion, when institute's hopper feedback arrives weighing place, release button, conical rotor braking three-phase asynchronous motor stops and braking, and waits employee's discharge for weighing-out.
Horizontally rotate magazine-less system application: employee is according to production schedule list and material consumption analysisIn tableData, the disposable raw material getting corresponding kind and corresponding weight, be transported to weighing area, then various raw materials rendered in corresponding hopper, and lock bucket cover；Employee selects No. 1 raw material hopper required in formula list by the operating of button control hopper level, hopper is stopped after putting in place, manually opened discharge gate, material stream is in the pocket on electronic scale, after reaching required weight, closed shutter, No. 1 raw material weighing completes, and No. 1 raw material is neatly put first batch of district of A product；Then carrying out in same formula list No. 2 raw material hoppers to select/stop and weigh, operating process ibid, has weighed afterwards and has neatly been put by No. 2 raw materials first batch of district of A product (putting principle: with a batch materials needed for product for standard)；After 1-4 raw material required in this batch of formula list has all weighed, the material in first batch of district of A product is ready；The material in first batch of district of A product is directly checked entrucking by feeding work, is directly taken the required workshop section of production.
Manual weighing has bad luck and horizontally rotates the contrast of magazine-less system application data with checking
Manual weighing: average often weigh 0.3-1.5 kilogram of 60 seconds material used time, mobile weighing instrument 8 seconds, walking 2 meters 2 seconds；If weighing 4 kinds of materials, add up to 280 seconds consuming time, walking 8 meters.
Check and have bad luck: average often collection a kind of 5 seconds material used times, go-cart moves 2 meters 4 seconds, if collecting 4 kinds of raw materials, adds up to 36 seconds consuming time, walking 8 meters.
The action of employee: bend over during manual weighing 12 times；Check and bend over when having bad luck 4 times.
Add up to consuming time: 316 seconds, walking 16 meters.
Horizontally rotate magazine-less system: average often weigh 0.3-1.5 kilogram of 60 seconds material used time, mobile weighing instrument 0 second, walking 0 meter 0 second；Often hopper of selection 10 seconds, if weighing 4 kinds of materials, adds up to 280 seconds consuming time, walking 0 meter.
Check and have bad luck: often collecting a kind of 3 seconds material used times, go-cart moves 0 meter 0 second, if collecting 4 kinds of raw materials, adds up to 12 seconds consuming time, walking 0 meter.
The action of employee: 0 (be seated operation) of bending over during weighing；Check to have bad luck and bend over 4 times.
Add up to consuming time: 292 seconds, walking 0 meter.
Originally horizontally rotate magazine-less system can many people carry out weighing operation simultaneously, if many people weigh simultaneously, on average arrive the consuming time shorter of each staff.
Embodiment 2
The present embodiment is identical with embodiment 1, it is different in that, described 1.5KW conical rotor braking three-phase asynchronous motor 4 is coordinated with column 3 by gear assembly, described charging tray 1 is fixing with column 3 to be connected, described 1.5KW conical rotor braking three-phase asynchronous motor 4 drives column 3 to rotate by gear assembly, thus driving charging tray 1 to rotate, and then some hoppers 2 are made to move in a circle in the horizontal plane.
Combine although above-mentionedAccompanying drawingThe specific embodiment of the present invention is described; but the not restriction to invention protection domain; one of ordinary skill in the art should be understood that; on the basis of technical scheme, those skilled in the art need not pay various amendments or deformation that creative work can make still in protection scope of the present invention.
Claims (10)
1. one kind horizontally rotates magazine-less system, it is characterized in that, including column, power set, charging tray and some hoppers, described upright post vertical is vertical on the ground, described charging tray is horizontally arranged on column, described power set are coordinated with charging tray or column by gear assembly, described some hoppers are installed on described charging tray, when described charging tray and column are fixed and are connected, described power set drive column to rotate by gear assembly, thus driving charging tray to rotate, and then some hoppers are made to move in a circle in the horizontal plane；When described charging tray is flexibly connected with column, described power set directly drive charging tray to rotate by gear assembly, so that some hoppers move in a circle in the horizontal plane.
2. one as claimed in claim 1 horizontally rotates magazine-less system, it is characterized in that, described power set are connected with gear assembly by gear reduction unit.
3. one as claimed in claim 1 horizontally rotates magazine-less system, it is characterized in that, described power set are arranged on the top of described column.
4. one as claimed in claim 1 horizontally rotates magazine-less system, it is characterized in that, described power set are motor.
5. one as claimed in claim 4 horizontally rotates magazine-less system, it is characterized in that, described motor is 1.5KW conical rotor braking three-phase asynchronous motor.
6. one as claimed in claim 1 horizontally rotates magazine-less system, it is characterized in that, described charging tray is disc-shaped structure, and described some hoppers uniformly hang up at the edge of described charging tray.
7. one as claimed in claim 1 horizontally rotates magazine-less system, it is characterized in that, described column is erect on the ground by base.
8. one as claimed in claim 1 horizontally rotates magazine-less system, it is characterized in that, described column is fixed on built-in fitting by screw rod.
9. one as claimed in claim 1 horizontally rotates magazine-less system, it is characterized in that, described some hopper tops are respectively provided with gripper shoe, and described charging tray is provided with some rims of the mouth, described hopper is put in the rim of the mouth of charging tray, and is fixed by welding in the rim of the mouth of charging tray by support bar.
10. one as claimed in claim 1 horizontally rotates magazine-less system, it is characterized in that, the control circuit of the button of described power set is the chain interlock circuit of rotating button.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610263977.1A CN105752668A (en) | 2016-04-26 | 2016-04-26 | Horizontally-rotating hopper system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610263977.1A CN105752668A (en) | 2016-04-26 | 2016-04-26 | Horizontally-rotating hopper system |
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| Publication Number | Publication Date |
|---|---|
| CN105752668A true CN105752668A (en) | 2016-07-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610263977.1A Pending CN105752668A (en) | 2016-04-26 | 2016-04-26 | Horizontally-rotating hopper system |
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| CN (1) | CN105752668A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08290821A (en) * | 1995-04-21 | 1996-11-05 | Ishii Ind Co Ltd | Fruit and vegetable feeding device |
| CN101636319A (en) * | 2007-03-16 | 2010-01-27 | 川西胜三 | Linkage device, and measuring device, packaging device, and measuring/packaging device that use the linkage device |
| CN201825520U (en) * | 2010-09-30 | 2011-05-11 | 嘉兴敏胜汽车零部件有限公司 | Rotary turntable |
| CN202828110U (en) * | 2012-09-06 | 2013-03-27 | 富阳市杭富罐头食品有限公司 | Food bag-by-bag filling device |
| CN105173565A (en) * | 2015-07-20 | 2015-12-23 | 安徽省无为煤矿机械制造有限公司 | Feeding device for coal ball production line |
-
2016
- 2016-04-26 CN CN201610263977.1A patent/CN105752668A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08290821A (en) * | 1995-04-21 | 1996-11-05 | Ishii Ind Co Ltd | Fruit and vegetable feeding device |
| CN101636319A (en) * | 2007-03-16 | 2010-01-27 | 川西胜三 | Linkage device, and measuring device, packaging device, and measuring/packaging device that use the linkage device |
| CN201825520U (en) * | 2010-09-30 | 2011-05-11 | 嘉兴敏胜汽车零部件有限公司 | Rotary turntable |
| CN202828110U (en) * | 2012-09-06 | 2013-03-27 | 富阳市杭富罐头食品有限公司 | Food bag-by-bag filling device |
| CN105173565A (en) * | 2015-07-20 | 2015-12-23 | 安徽省无为煤矿机械制造有限公司 | Feeding device for coal ball production line |
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Application publication date: 20160713 |
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| RJ01 | Rejection of invention patent application after publication |