CN104071364A - Phenolic moulding plastic powder material conveying and automatic weighting and packing equipment - Google Patents
Phenolic moulding plastic powder material conveying and automatic weighting and packing equipment Download PDFInfo
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- CN104071364A CN104071364A CN201410336817.6A CN201410336817A CN104071364A CN 104071364 A CN104071364 A CN 104071364A CN 201410336817 A CN201410336817 A CN 201410336817A CN 104071364 A CN104071364 A CN 104071364A
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Abstract
The invention discloses phenolic moulding plastic powder material conveying and automatic weighting and packing equipment which is characterized by being composed of a full-automatic mechanical conveying device, an automatic starting and stopping device for an evenly mixing cabin, a full-automatic weighting and feeding device, a high-accuracy weighting and full-automatic packing device and an automatic metal detecting and weight rechecking device. The two ends of the full-automatic mechanical conveying device are respectively connected with the automatic starting and stopping device for the evenly mixing cabin and the full-automatic weighting and feeding device. One end of the high-accuracy weighting and full-automatic packing device is connected with the automatic starting and stopping device for the evenly mixing cabin, and the other end of the high-accuracy weighting and full-automatic packing device is connected with the automatic metal detecting and weight rechecking device. The phenolic moulding plastic powder material conveying and automatic weighting and packing equipment has the advantages of reducing production intensity of workers, meanwhile improving production efficiency and production capacity, improving production environment and reducing potential occupational hazards and hidden danger.
Description
Technical field
The present invention relates to phenolaldehyde moulding compound and carry and pack treatment facility field, particularly a kind of phenolaldehyde moulding compound powder body material is carried and Automatic weighing and packaging equipment.
Technical background
Phenolaldehyde moulding compound, belongs to thermosetting plastic, improves temperature and pressure and can make resin solidification, and completely crued product can not change their state by heating, can not melt again.Phenolaldehyde moulding compound is widely used as electric motor of automobile, power tool, household electrical appliance.
Existing phenolaldehyde moulding compound is the most widely carried and the method for packing is: middle the powder of phenolaldehyde moulding compound, through artificially collecting in removable truck, more manually throw in by equal mixed Cang Shangburuliaokou, and all mix the packing that artificially collects and weigh after storehouse mixes.
The shortcoming of the method for existing phenolaldehyde moulding compound conveying and packing is: whole workflow efficiency is low, and cost of labor has high input, and dust is revealed serious, and packing personal error is large, without specialized equipment device.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of phenolaldehyde moulding compound powder body material and carries and Automatic weighing and packaging equipment, to overcome the deficiency of mentioning in above-mentioned background technology.
For achieving the above object, the present invention is achieved through the following technical solutions:
A kind of phenolaldehyde moulding compound powder body material is carried and Automatic weighing and packaging equipment, by full-automatic mechanical feedway, all mixed storehouse automatic start-stop device, full automatic weighing charging gear, high-precision weighing fully-automatic packaging device, automation metal detection and weight rechecking device form, wherein full-automatic mechanical feedway two connects respectively all mixed storehouse automatic start-stop device, full automatic weighing charging gear, connection of high-precision weighing fully-automatic packaging device all mixes storehouse automatic start-stop device, other end linking automation metal detection and weight rechecking device.
Described full-automatic mechanical feedway is zigzag bucket elevator.
Material weighing cabin, oscillating feeder in the middle of described full automatic weighing charging gear comprises, middle material weighing cabin is connected to the entrance of zigzag bucket elevator by oscillating feeder.
Described all mixed storehouses automatic start-stop device comprises all mixed storehouse, electric butterfly valve, upper and lower air cylinders plain flange mouth, wherein all mixed storehouse is connected to the outlet of zigzag bucket elevator by upper cylinder plain flange mouth, and upper cylinder plain flange mouth with all mix between storehouse electric butterfly valve be installed.
Described high-precision weighing fully-automatic packaging device comprises automatic packaging machine, product conveying belt, automatic sack sewing machine, automatic shaping load-transfer device, the entrance of automatic packaging machine is connected to all outlets in mixed storehouse by lower cylinder plain flange mouth, the outlet of automatic packaging machine is connected to automatic sack sewing machine by product conveying belt, and automatic sack sewing machine rear end connects automatic shaping load-transfer device.
Described automation metal detection and weight rechecking device comprise that metal detection machine, weight reinspection claim, metal detection machine front end connects automatic shaping load-transfer device, and metal detection machine rear end connects weight and rechecks title.
Phenolaldehyde moulding compound powder body material of the present invention is carried and the beneficial effect of Automatic weighing and packaging equipment is: reduced employee's production intensity, improved production efficiency and productive capacity simultaneously, improved production environment simultaneously, reduced potential occupational hazards hidden danger.
Accompanying drawing explanation
Fig. 1 is the main TV structure simplified schematic diagram of phenolaldehyde moulding compound powder body material conveying of the present invention and Automatic weighing and packaging equipment.
Wherein the nomenclature of Fig. 1 is as follows:
1, middle material weighing cabin, 2, oscillating feeder, 3, zigzag bucket elevator, 4, cylinder plain flange mouth, 5, electric butterfly valve, 6, equal mixed storehouses, 7, automatic packaging machine, 8, product conveying belt, 9, automatic sack sewing machine, 10, automatic shaping load-transfer device, 11, metal detection machine, 12, weight rechecks and claim.
The specific embodiment
As shown in Figure 1, be the main TV structure simplified schematic diagram of phenolaldehyde moulding compound powder body material conveying of the present invention and Automatic weighing and packaging equipment.
Phenolaldehyde moulding compound powder body material is carried and an Automatic weighing and packaging equipment, by full-automatic mechanical feedway, all mixed storehouse automatic start-stop device, full automatic weighing charging gear, high-precision weighing fully-automatic packaging device, automation metal detection and weight rechecking device form.
Full-automatic mechanical feedway, this device Main Function is the conveying of material from a process to next process in production process.Major equipment is the zigzag bucket elevator 3 that vertical transport is done in all mixed storehouses 6 above centre material weighing cabin 1 is mentioned.Zigzag bucket elevator 3 has improved the transport model that the bucket elevator that in the past used can only be straight up and down, increased level transportation section, make to carry operation more flexible, it can directly transfer horizontal feed to after vertical transport, delivery system starts and stops without artificial participation, can expect that weighing cabin 1 input weight setting parameter height material level is as the signal that starts and stop by centre, mechanics also comprises all mechanical transport portions of back segment, and wherein shaping transport portion can be responded to material by opto-electronic pickup and makes corresponding shaping and move.
Full automatic weighing charging gear, this device is according to our setting weight, upper and lower material level to be set by high-precision weighing scale, and pass to bottom bucket elevator to this signal, in arrival after material level, bucket elevator starts automatic operation, feeding system is slowly rendered to material in bucket elevator by the form of vibration from feed bin, to carrying after lower material level, stops.This installs maximum improvement is the fugitiveness of having improved original mechanical level detector, makes material supply volume more accurate, is more conducive to the guarantee of materials quality.
All mix storehouse automatic start-stop device, this device is that all mixed storehouse is technical improves original, original all mixed storehouses are manual activations and stop, the complete manual control of time of run, and after stopping, also needing manually to carry out the docking of upper lower interface, action very complicated, this improves us and changes motor into brake motor, opto-electronic pickup is installed in upper and lower docking port position, this sensor can record rotating cycle and as danger signal, so all mixed storehouse just can be carried out without manual operation completely, leading portion operation (bucket elevator) provides working signal, it just can accurately locate docking port, and automatic rotation work, arrive and set after the number of turns, automatically stop and docking end opening, transport material to next process.
High-precision weighing fully-automatic packaging device, this device has comprised again automatic Weighing, automatic blanking, automatic bag feeding, automatic transport, automated sewing bag, the several parts of automatic pouring bag shaping, wherein automatic Weighing adopts high-precision weighing scale, well guaranteed the weight precision of every bag finished product material, and whole packaging system has improved work efficiency and has reduced artificial input.
Automation metal detection and weight rechecking device, this device is the afterbody of whole production line, by automatic metal, detect the tenor that machine 11 checks in material, as contain metal, equipment can automatically stop and reporting to the police, weight is rechecked 12 of titles and again material is carried out to secondary reinspection, has guaranteed client's requirement, for reducing customer complaint, has done better improvement.
Specifically, middle material weighing cabin 1 is the Weighing type taper storage bin of 2.5 cubes, warehouse adopts stainless steel material, because its product material characteristic determines, the inner surface of warehouse is through polishing, lower ramp and level angle are not less than 60 degree, guarantee that material falls more smoothly, 3 LOAD CELLS are housed on warehouse support, feed bin is weighed, can set the height material level of material transmission of signal to console controller through parameter modification, while arriving high charge level, oscillating feeder 2 and zigzag bucket elevator 3 are opened; While on the contrary, arriving low material level, oscillating feeder 2 and zigzag bucket elevator 3 stop in succession.
Zigzag bucket elevator 3, this bucket elevator adopts oscillating feeder 2 with middle material weighing cabin 1 junction, by mode of vibration, guarantees stable feeding quantity.When centre, expect weighing cabin 1 and arrive after high charge level, zigzag bucket elevator 3 is prepared to open, and all mixes the upper plain flange mouth docking of storehouse 6 meetings and cylinder plain flange mouth 4 in figure, after electromagnetism butterfly valve 5 is opened, and 3 work of zigzag bucket elevator.
All mixed storehouse 6 adopts brake motor and opto-electronic pickup accurately to locate, up and down by 4 docking of cylinder control flange mouth, good airproof performance.When zigzag bucket elevator 3 is prepared to start, its can automatic rotation to feeding port docking location, and automatic butt with open electric butterfly valve 5.By control panel, the upset number of turns is carried out to setting and modifying, for different product, various criterion is set, more time saving and energy saving, more easily carry out institutionalization production control.
Automatic packaging machine 7 comprises automatic bag feeding, opens bag, the pack of weighing, traction automatically.Wherein going up bag, opening bag, blanking valve etc. is all to complete by cylinder, and traction belts is by driven by motor automatically, and whole workflow is passed through program setting.Pack its precision can the reach≤± 10g(25kg/ bag of wherein weighing), be far superior to artificial weighting error allowed band≤± 100g(25kg/ bag), its package speed can reach 300 bags/hour, and without manually, especially far away faster than hand-filling.
Automatic sack sewing machine 9 and automatically integer load-transfer device 10 can start by sensor sensing.Metal detection machine 11 detects overrun metal content just to be stopped.
Claims (6)
1. a phenolaldehyde moulding compound powder body material is carried and Automatic weighing and packaging equipment, it is characterized in that: by full-automatic mechanical feedway, all mixed storehouse automatic start-stop device, full automatic weighing charging gear, high-precision weighing fully-automatic packaging device, automation metal detection and weight rechecking device form, wherein full-automatic mechanical feedway two connects respectively all mixed storehouse automatic start-stop device, full automatic weighing charging gear, connection of high-precision weighing fully-automatic packaging device all mixes storehouse automatic start-stop device, other end linking automation metal detection and weight rechecking device.
2. phenolaldehyde moulding compound powder body material as claimed in claim 1 is carried and Automatic weighing and packaging equipment, it is characterized in that: described full-automatic mechanical feedway is zigzag bucket elevator (3).
3. phenolaldehyde moulding compound powder body material as claimed in claim 2 is carried and Automatic weighing and packaging equipment, it is characterized in that: material weighing cabin (1), oscillating feeder (2) in the middle of described full automatic weighing charging gear comprises, middle material weighing cabin (1) is connected to the entrance of zigzag bucket elevator (3) by oscillating feeder (2).
4. phenolaldehyde moulding compound powder body material as claimed in claim 3 is carried and Automatic weighing and packaging equipment, it is characterized in that: described all mixed storehouses automatic start-stop device comprises all mixed storehouse (6), electric butterfly valve (5), upper and lower air cylinders plain flange mouth (4), wherein all mixed storehouse (6) is connected to the outlet of zigzag bucket elevator (3) by upper cylinder plain flange mouth (4), and upper cylinder plain flange mouth (4) and all mix between storehouse (6) electric butterfly valve (5) is installed.
5. phenolaldehyde moulding compound powder body material as claimed in claim 4 is carried and Automatic weighing and packaging equipment, it is characterized in that: described high-precision weighing fully-automatic packaging device comprises automatic packaging machine (7), product conveying belt (8), automatic sack sewing machine (9), automatic shaping load-transfer device (10), the entrance of automatic packaging machine (7) is connected to all outlets in mixed storehouse (6) by lower cylinder plain flange mouth (4), the outlet of automatic packaging machine (7) is connected to automatic sack sewing machine (9) by product conveying belt (8), automatic sack sewing machine (9) rear end connects automatic shaping load-transfer device (10).
6. phenolaldehyde moulding compound powder body material as claimed in claim 5 is carried and Automatic weighing and packaging equipment, it is characterized in that: described automation metal detection and weight rechecking device comprise that metal detection machine (11), weight reinspection claim (12), metal detection machine (11) front end connects automatic shaping load-transfer device (10), and metal detection machine (11) rear end connects weight and rechecks title (12).
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CN201410336817.6A CN104071364A (en) | 2014-07-16 | 2014-07-16 | Phenolic moulding plastic powder material conveying and automatic weighting and packing equipment |
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Cited By (3)
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CN104354941A (en) * | 2014-10-21 | 2015-02-18 | 重庆市住宏节能建材有限公司 | Anti-clogging mixing and packaging device for inorganic thermal insulation material |
CN104709484A (en) * | 2015-03-19 | 2015-06-17 | 江苏南大紫金锂电智能装备有限公司 | Lithium battery cathode material packaging process |
CN104760714A (en) * | 2015-01-29 | 2015-07-08 | 贵州开磷集团股份有限公司 | Material product packaging weight control method and control system |
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CN2476497Y (en) * | 2000-12-31 | 2002-02-13 | 中国石化集团沧州炼油厂 | Automatic feeding, weighing and packing device for polyproplene using liquid phase body method |
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CN104354941A (en) * | 2014-10-21 | 2015-02-18 | 重庆市住宏节能建材有限公司 | Anti-clogging mixing and packaging device for inorganic thermal insulation material |
CN104760714A (en) * | 2015-01-29 | 2015-07-08 | 贵州开磷集团股份有限公司 | Material product packaging weight control method and control system |
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CN104709484A (en) * | 2015-03-19 | 2015-06-17 | 江苏南大紫金锂电智能装备有限公司 | Lithium battery cathode material packaging process |
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Application publication date: 20141001 |