CN105744756A - Flexible-rope tension clamping type insertion operating head of electronic component and insertion method of insertion operating head - Google Patents
Flexible-rope tension clamping type insertion operating head of electronic component and insertion method of insertion operating head Download PDFInfo
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- CN105744756A CN105744756A CN201610163665.3A CN201610163665A CN105744756A CN 105744756 A CN105744756 A CN 105744756A CN 201610163665 A CN201610163665 A CN 201610163665A CN 105744756 A CN105744756 A CN 105744756A
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- chuck
- jaw
- flexible cable
- clipping
- cable tensioning
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/303—Surface mounted components, e.g. affixing before soldering, aligning means, spacing means
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/046—Surface mounting
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/01—Tools for processing; Objects used during processing
- H05K2203/0195—Tool for a process not provided for in H05K3/00, e.g. tool for handling objects using suction, for deforming objects, for applying local pressure
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- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Automatic Assembly (AREA)
- Supply And Installment Of Electrical Components (AREA)
Abstract
The invention discloses a flexible-rope tension clamping type insertion operating head of an electronic component and an insertion method of the insertion operating head. The insertion operating head comprises an insertion head support, a first synchronous belt device, a first control motor, an L-shaped sliding block, a clamping air cylinder, a second synchronous belt device, a second control motor, a flexible-rope tension clamping type clamping head, a spline shaft, a first spline shaft sleeve, a second spline shaft sleeve, a pull rod and a thrust bearing, wherein under the action of the clamping air cylinder, the flexible-rope tension clamping type clamping head can be controlled to a clamping or loosen state by the pull rod; by the first control motor, the first synchronous belt can drive the L-shaped sliding block, the clamping air cylinder, the pull rod, the spline shaft, the second spline shaft sleeve and the flexible-rope tension clamping type clamping head to vertically move upwards and downwards; a second driven pulley of the second synchronous belt device is fixedly connected with the outer peripheral surface of the first spline shaft sleeve; and by the second control motor, the second driven pulley can be driven to rotate, so that the first spline shaft sleeve, the spline shaft, the second spline shaft sleeve and the flexible-rope tension clamping type clamping head can be driven to rotate around the axial line of the spline shaft in a horizontal direction.
Description
Technical field
The present invention relates to a kind of electronic component patch plug and patch insert method thereof, particularly relate to the clipping electronic component patch of a kind of flexible cable tensioning and insert operation head and patch insert method thereof.
Background technology
After sticking and inserting machine is arranged in point gum machine or screen process press in production line, it is electronic component is pasted exactly, by mobile patch plug, a kind of equipment being inserted on PCB pad.Full-automatic sticking and inserting machine is used to realize at a high speed, fully automatically paste the equipment inserting electronic component accurately, it is most critical, the most complicated equipment during whole SMT produces, sticking and inserting machine develops into high speed optical centering sticking and inserting machine from the low-speed machinery sticking and inserting machine of early stage, and to multi-functional, flexibly connect modular development.Patch plug is as a vital functional part of sticking and inserting machine, and electronic component, by functions such as absorption-displacement-location-placements, when not lesion element and printed circuit board, is pasted and is inserted on pcb board by quickly and accurately.Patch plug inserts speed for the patch of sticking and inserting machine, patch inserts precision and work efficiency has very important status, even directly determines the class of sticking and inserting machine.
Having some in electronic component is electronic element, and full-size is length × wide × height=50mm × 50mm × 45mm, and maximum weight is 200g, and minimum dimension is 50mm × 25mm × 15mm, and minimum weight is 30g.When the patch carrying out electronic element is inserted, existing patch plug is difficult to ensure to paste electronic element quickly and accurately to be inserted on pcb board, thus have impact on, the patch of sticking and inserting machine inserts speed, patch inserts precision and work efficiency.Accordingly, it would be desirable to that develops the electronic element for this abnormity pastes plug specially, being combined with the suction part mode of general placement head, the patch plug of composition combined type just can complete the attachment of electronic component.
Publication number is CN202818781U, the Chinese utility model patent that publication date is on March 20th, 2013 discloses a kind of multifunctional special-shaped sticking and inserting machine mounting head device, including an installation frame, described installation frame is provided with at least one mounting head, described mounting head includes components and parts suction means and the controlling organization that moves both vertically coupled respectively, horizontally rotate controlling organization and air-control device, the described controlling organization that moves both vertically is for driving described components and parts suction means to move up and down, described horizontally rotate controlling organization for driving described components and parts suction means to rotate, described components and parts suction means is provided with cavity, described air-control device is for extracting the air in described cavity, described components and parts suction means for drawing components and parts after described cavity forms negative pressure of vacuum.
Publication number is CN203416568U, the Chinese utility model patent that publication date is on January 29th, 2014 discloses a kind of novel sticking and inserting machine mounting head, including skeleton, copper sheathing, ring gear, suction tube, suction nozzle, motor, winding displacement support plate, tremie pipe bottom connects suction nozzle, suction tube is outside to be fixed on copper sheathing by steady pin, copper sheathing is rabbeted in frame center by bearing, and suction tube is provided with limited block, and winding displacement support plate is fixed on the sidepiece of skeleton.
nullPublication number is CN204652794U,Publication date is that in JIUYUE, 2015 Chinese utility model patent of 16 days discloses a kind of mounting head being applied to LED sticking and inserting machine,Include the movable frame of the frame that can be installed in LED sticking and inserting machine relative motion,Movable frame includes the activity being vertically arranged and installs riser and be screwed on the movable activity installation transverse slat installing riser upper end and horizontal cross layout,The movable front surface installing riser is equiped with two symmetrical and spaced apart camera head installation racks,Each camera head installation rack is equiped with positioning shooting head respectively,The movable front installing riser can be equiped with six vertical intervals between two positioning shooting heads relative motion and arrange and be respectively the vertical soup stick of hollow form,The upper end of each vertical soup stick is each passed through the movable upper end side installed transverse slat and extend to movable installation transverse slat,The bottom of each vertical soup stick is equiped with lamp grain suction nozzle respectively;nullMovable installation is equiped with suction nozzle rotation governor motion respectively between transverse slat and the upper end of each vertical soup stick,Each suction nozzle rotates governor motion and includes the rotation adjustment drive motor being installed in movable installation transverse slat respectively、It is installed in the first active synchronization belt wheel rotating the power output shaft regulating drive motor、It is installed in the movable rotor installing transverse slat rotatably,Each rotor includes synchronous axial system respectively and is set with in corresponding the first driven synchronous pulley and turning set that vertically soup stick upper end is peripheral,Each turning set lays respectively at the lower end side of corresponding first driven synchronous pulley,Rotating around equipped with the first drive coordination band between each first active synchronization belt wheel with corresponding first driven synchronous pulley,It is embedded with respectively in the centre bore of each turning set and corresponding turning set synchronization action and the bar set being set in corresponding vertically soup stick periphery,The upper end side that transverse slat is installed in activity in the upper end of each vertical soup stick is equiped with block respectively,Each vertical soup stick is respectively installed with spring in the lower end side of corresponding block,The upper end of each spring abuts with corresponding block respectively,Centre bore that the bottom of each spring is each passed through corresponding first driven synchronous pulley the upper end overlapped with corresponding bar abut;The corresponding each vertical soup stick of lower end side that movable installation riser installs transverse slat in activity is equiped with suction nozzle lift drive mechanism respectively, and each suction nozzle lift drive mechanism drives connection with corresponding vertically soup stick respectively.
Publication number is CN204697399U, and the Chinese utility model patent that publication date is on October 7th, 2015 discloses a kind of sticking and inserting machine mounting head, including undertaking body;Described undertaking body be circular cylinder and its in the middle part of offer mounting groove upper end and be provided with mounting post;Described mounting post offers the pore connected with described mounting groove;Being fixedly installed mounting blocks on described mounting groove, described mounting blocks specification forms annular suction inlet less than described mounting groove and described mounting blocks outer surface with described mounting groove inwall;Being fixedly installed pneumatic cylinder on described mounting blocks, described pneumatic cylinder is connected to injection block;Described undertaking body bottom is additionally provided with sensing groove, and described sensing groove is provided with laser inductor;Described laser inductor is connected with described cylinder by wire.
Publication number is CN204929551U, publication date is that in December, 2015 Chinese utility model patent of 30 days discloses a kind of SMT sticking and inserting machine mounting head structure, including component suction nozzle, turning motor support, turning motor, swivel joint, vacuum generator assembly, motor mount, lifting motor, ball-screw, line slideway, mounting head installing rack, slide block, mounting head substrate and bearing block;nullDescribed mounting head installing rack is fixedly mounted on mounting head substrate back,Mounting head substrate front side is provided with groove,Described lifting motor is fixedly mounted on motor mount,Described motor mount is mounted by means of bolts in mounting head substrate recess,Described ball-screw upper end is connected with the output shaft of lifting motor by shaft coupling,Its lower end is arranged on bearing block by bearing,Described bearing block is mounted by means of bolts in mounting head substrate front side near bottom,Nut coordinates with ball-screw,Nut is fixedly mounted on turning motor support bottom,Described line slideway is mounted by means of bolts in mounting head substrate front side,Slide block is arranged on line slideway,Described turning motor support is mounted by means of bolts on slide block,Described turning motor is arranged on turning motor support,Described component suction nozzle is fixedly mounted on turning motor rotating shaft lower end,Described vacuum generator assembly is connected with the upper end of turning motor rotating shaft by swivel joint.
Mounting head in above-mentioned patent documentation is all it is difficult to ensure that paste electronic element quickly and accurately and be inserted on pcb board, thus have impact on, the patch of sticking and inserting machine inserts speed, patch inserts precision and work efficiency.
To sum up, how designing a kind of novel patch plug and patch insert method thereof so that it is can be pasted quickly and accurately by electronic element and be inserted on pcb board, the patch improving sticking and inserting machine inserts speed, patch inserts precision and work efficiency is to be badly in need of solving the technical problem that.
Summary of the invention
The technical problem to be solved is for the defect existed in prior art, the clipping electronic component patch of a kind of flexible cable tensioning is provided to insert operation head and patch insert method thereof, electronic element can be pasted and be inserted on pcb board by quickly and accurately, and the patch that improve sticking and inserting machine inserts speed, patch inserts precision and work efficiency.
For solving above-mentioned technical problem, the technical solution used in the present invention is: a kind of clipping electronic component of flexible cable tensioning pastes inserts operation head, including patch jacks, is arranged on the synchronous belt device one pasted on jacks one end and for driving controlling motor one, the L-type slide block being fixed on the Timing Belt one of synchronous belt device one, the clamping cylinder being arranged on L-type slide block and being arranged on the synchronous belt device two pasted in jacks other end and for driving the control motor two of synchronous belt device two of synchronous belt device one;
Described flexible cable tensioning clipping electronic component patch is inserted operation head and is also included ball spline assembly and for gripping the clipping chuck of flexible cable tensioning of electronic element, ball spline assembly includes the splined shaft of hollow, hub splines one and hub splines two, hub splines one is rotatably connected on the patch other end of inside of jacks, hub splines two is fixed in the inside of the clipping chuck of flexible cable tensioning, one end of splined shaft is rotatably connected on L-type slide block, the other end of splined shaft sequentially passes through hub splines one and hub splines two extend in the clipping chuck of flexible cable tensioning and is connected with the clipping chuck of flexible cable tensioning;
The piston rod of clamping cylinder is additionally provided with pull bar, it is additionally provided with thrust bearing in the inside of the clipping chuck of flexible cable tensioning, the upper circle of thrust bearing is affixed with the clipping chuck of flexible cable tensioning, gap is left between lower circle and the clipping chuck of flexible cable tensioning of thrust bearing, one end of pull bar is connected with the piston rod of clamping cylinder, the other end of pull bar is affixed with the lower circle of thrust bearing after the internal cavities and thrust bearing of splined shaft, under the action of the piston rod of clamping cylinder, the clipping chuck of flexible cable tensioning can be controlled by pull bar be in clamped condition or be in releasing orientation, thus utilizing the clipping chuck clamping of flexible cable tensioning or unclamping electronic element;
Under the rotation controlling motor one, Timing Belt one can drive L-type slide block vertically to move up and down, thus driving clamping cylinder, pull bar, splined shaft, hub splines two vertically to move up and down together with the clipping chuck of flexible cable tensioning;
The driven pulley two of synchronous belt device two is affixed with the outer peripheral face of hub splines one, by controlling the rotation of motor two, driven pulley two rotation can be driven, thus driving hub splines one, splined shaft, hub splines two and the clipping chuck of flexible cable tensioning to rotate in the horizontal direction around the axis of splined shaft successively, it is achieved the control to the clipping chuck corner of flexible cable tensioning.
Preferably, being provided with guide rail slide block assembly between a side and the patch jacks of L-type slide block, a side of L-type slide block is connected with patch jacks by guide rail slide block assembly;The other side limit of L-type slide block is provided with bearing mounting hole one, bearing mounting hole one is internally provided with radial bearing one, bearing mounting hole one top is provided with dead eye cover plate, being provided with bracing frame on dead eye cover plate, clamping cylinder is fixed on bracing frame so that clamping cylinder is arranged on L-type slide block;The other side limit of one end traverse L-type slide block of splined shaft extend in the inner ring of radial bearing one and radial bearing one is connected, so that one end of splined shaft is rotatably connected on L-type slide block.
Preferably, the other end of patch jacks is provided with bearing mounting hole two, radial bearing two and radial bearing three it is provided with in bearing mounting hole two, the outer peripheral face of hub splines one is connected with upper ring body and lower ring body, upper ring body and lower ring body and is respectively and fixedly connected on the inner ring of radial bearing two and radial bearing three so that hub splines one is rotatably connected on the patch other end of inside of jacks;One end of lower ring body exposes to bearing mounting hole two, and driven pulley two is socketed on the one end of the lower ring body exposing to bearing mounting hole two so that driven pulley two is affixed with the outer peripheral face of hub splines one.
Preferably, the described clipping chuck of flexible cable tensioning includes chuck bearing, jaw drag-line one, jaw drag-line two, the flat jaw of left plate formula jaw and the right side;Chuck bearing is additionally provided with jaw moving leader, left plate formula jaw through jaw moving leader one end and can along jaw moving leader come, travelling backwards move, right flat jaw through the other end of jaw moving leader and also can come along jaw moving leader, travelling backwards is moved, and the jaw moving leader between the flat jaw of left plate formula jaw and the right side is socketed with reseting pressuring spring one;
Hub splines two is fixed in the inside of chuck bearing, is connected with lower limit ring in the other end of the splined shaft after hub splines two, is connected with the flexible cable clipping chuck of tensioning by the lower limit ring other end so that splined shaft that contacts with chuck bearing;
nullThe described clipping chuck of flexible cable tensioning also includes chuck slide block,Chuck slide block is arranged on the inside of chuck bearing and chuck slide block can along chuck bearing、Lower movement,Jaw drag-line directive wheel one and jaw drag-line directive wheel two also it is rotatably connected in the inside of chuck bearing,One end and the left plate formula jaw of jaw drag-line one are affixed,Match with jaw drag-line directive wheel one and contact in the middle part of jaw drag-line one,The other end of jaw drag-line one is fixed on chuck slide block,The flat jaw in one end of jaw drag-line two and the right side is affixed,Match with jaw drag-line directive wheel two and contact in the middle part of jaw drag-line two,The other end of jaw drag-line two is fixed on chuck slide block,Upper at chuck slide block、Jaw drag-line one can be passed through under lower migration and jaw drag-line two makes the relatively close mobile formation clamped condition of the flat jaw of left plate formula jaw and the right side or is relatively distant from mobile formation releasing orientation;
Chuck slide block has bearing mounting hole three, thrust bearing is arranged in bearing mounting hole three, the upper circle of thrust bearing is affixed with chuck slide block, gap is left between lower circle and the medial wall of bearing mounting hole three of thrust bearing, affixed through the other end of the pull bar after thrust bearing and the lower circle of thrust bearing.
Preferably, chuck bearing includes bearing framework and the support base sleeve barrel being arranged on bearing framework top, and hub splines two is fixed in support base sleeve barrel, and lower limit ring is fixed in the other end of the splined shaft of hub splines two.
Preferably, the inner chamber of support base sleeve barrel includes installing hole and lower installing hole, between two installing holes and be positioned on the medial wall of support base sleeve barrel and be provided with flange, hub splines two is fixed in installing hole, the other end of splined shaft is positioned at lower installing hole through hub splines two, and lower limit ring is just fixed in the other end of the splined shaft being positioned at lower installing hole;Chuck slide block also is located in the lower installing hole of support base sleeve barrel and chuck slide block can move up and down along lower installing hole.
Preferably, the splined shaft between driven pulley two and support base sleeve barrel is connected with upper limit ring, the splined shaft between upper limit ring and support base sleeve barrel is also socketed with the buffering stage clip being in its pre-compressed state.
Invention additionally discloses the clipping electronic component patch of a kind of basis flexible cable as above tensioning and insert the patch insert method of operation head, comprise the following steps:
null1)、Sticking and inserting machine determines wait pasting on slotting station after each element elaborate position on pcb board,Loader or charging tray will treat that the position of patch plug clamping element delivered to by the electronic element that patch is inserted,Slotting for clipping for flexible cable tensioning electronic component patch operation head is driven into and treats above the electronic element that patch is inserted by sticking and inserting machine,By controlling motor two action,Make driven pulley two rotation,Thus driving hub splines one successively、Splined shaft、Hub splines two and the clipping chuck of flexible cable tensioning rotate in the horizontal direction around the axis of splined shaft,What clipping for flexible cable tensioning chuck rotated to electronic element rationally clamps direction,Then pass through control motor one action,The Timing Belt one making synchronous belt device one drives L-type slide block to move down,Thus driving clamping cylinder、Pull bar、Splined shaft、Hub splines two moves down together with the clipping chuck of flexible cable tensioning;
2), control the piston rod action of clamping cylinder, control the clipping chuck of flexible cable tensioning by pull bar and be in clamped condition, thus utilizing flexible cable tensioning clipping chuck clamping electronic element;
null3)、By controlling motor one action again,The Timing Belt one making synchronous belt device one drives and moves on L-type slide block,Thus driving, the clipping chuck of flexible cable tensioning moves,Flexible cable tensioning clipping chuck is utilized to be picked up from loader or charging tray by electronic element,When on move on to certain altitude time,Sticking and inserting machine drives the clipping electronic component patch of flexible cable tensioning to insert operation head and is moved through being arranged on camera and the light source assembly of sticking and inserting machine table top,Described electronic element is taken pictures by the lower section of the electronic element picked up from the clipping chuck of flexible cable tensioning,Sticking and inserting machine is according to the electronic component ground plan picture obtained and carries out graph and image processing,Analyze electronic component pin and direction and patch inserts the position of status requirement and the deviation in direction,After calculating the shift value of each rectangular coordinate kinematic axis and the angle value of electronic element needs rotation,By controlling motor two action again,The control clipping chuck of flexible cable tensioning again rotates and the clipping chuck corner of flexible cable tensioning is adjusted,When the electronic element angle in the clipping chuck of flexible cable tensioning is consistent with the electronic component angle required on pcb board,Drive the clipping electronic component patch of flexible cable tensioning to insert operation head by sticking and inserting machine to move,The electronic element in the clipping chuck of flexible cable tensioning is made to be positioned at the top treating patch station;
4), by controlling motor one action, the clipping chuck of flexible cable tensioning is made to drive electronic element to move down together, when the pin of the lower section of electronic element inserts in the hole that on pcb board, patch slot is put, control the piston rod action of clamping cylinder, control the clipping chuck of flexible cable tensioning by pull bar and be in open configuration, so that the clipping chuck of flexible cable tensioning unclamps the clamping to electronic element, again through controlling motor one action, making to move on the clipping chuck of flexible cable tensioning, the patch completing an electronic element is inserted;
When completing the 4th) after step, forward execution the 1st to) next electronic element is carried out patch and inserts by step, until the patch completing all electronic elements is inserted.
Preferably, the other end of patch jacks is provided with bearing mounting hole two, radial bearing two and radial bearing three it is provided with in bearing mounting hole two, the outer peripheral face of hub splines one is connected with upper ring body and lower ring body, upper ring body and lower ring body and is respectively and fixedly connected on the inner ring of radial bearing two and radial bearing three so that hub splines one is rotatably connected on the patch other end of inside of jacks;One end of lower ring body exposes to bearing mounting hole two, and driven pulley two is socketed on the one end of the lower ring body exposing to bearing mounting hole two so that driven pulley two is affixed with the outer peripheral face of hub splines one;
The described clipping chuck of flexible cable tensioning includes chuck bearing, jaw drag-line one, jaw drag-line two, the flat jaw of left plate formula jaw and the right side;Chuck bearing is additionally provided with jaw moving leader, left plate formula jaw through jaw moving leader one end and can along jaw moving leader come, travelling backwards move, right flat jaw through the other end of jaw moving leader and also can come along jaw moving leader, travelling backwards is moved, and the jaw moving leader between the flat jaw of left plate formula jaw and the right side is socketed with reseting pressuring spring one;Hub splines two is fixed in the inside of chuck bearing, is connected with lower limit ring in the other end of the splined shaft after hub splines two, is connected with the flexible cable clipping chuck of tensioning by the lower limit ring other end so that splined shaft that contacts with chuck bearing;nullThe described clipping chuck of flexible cable tensioning also includes chuck slide block,Chuck slide block is arranged on the inside of chuck bearing and chuck slide block can along chuck bearing、Lower movement,Jaw drag-line directive wheel one and jaw drag-line directive wheel two also it is rotatably connected in the inside of chuck bearing,One end and the left plate formula jaw of jaw drag-line one are affixed,Match with jaw drag-line directive wheel one and contact in the middle part of jaw drag-line one,The other end of jaw drag-line one is fixed on chuck slide block,The flat jaw in one end of jaw drag-line two and the right side is affixed,Match with jaw drag-line directive wheel two and contact in the middle part of jaw drag-line two,The other end of jaw drag-line two is fixed on chuck slide block,Upper at chuck slide block、Jaw drag-line one can be passed through under lower migration and jaw drag-line two makes the relatively close mobile formation clamped condition of the flat jaw of left plate formula jaw and the right side or is relatively distant from mobile formation releasing orientation;Chuck slide block has bearing mounting hole three, thrust bearing is arranged in bearing mounting hole three, the upper circle of thrust bearing is affixed with chuck slide block, gap is left between lower circle and the medial wall of bearing mounting hole three of thrust bearing, affixed through the other end of the pull bar after thrust bearing and the lower circle of thrust bearing;
Described 1st) step and the 3rd) the clipping chuck of flexible cable tensioning rotates in step is by controlling motor two action, and drive the driven pulley two of synchronous belt device two, lower ring body, hub splines one, splined shaft, hub splines two, the clipping chuck of flexible cable tensioning to rotate together with the upper circle of thrust bearing successively and realize.
Preferably, described 2nd) in step, the control clipping chuck of flexible cable tensioning is in clamped condition is by controlling the contraction of the piston rod of clamping cylinder, drive and pull bar, thrust bearing and chuck slide block move, when chuck slide block moves up, matched with jaw drag-line directive wheel one by jaw drag-line one and matched with jaw drag-line directive wheel two by jaw drag-line two, thus utilizing jaw drag-line one and jaw drag-line two to pull the relatively close mobile formation clamped condition of the flat jaw of left plate formula jaw and the right side;When the clipping chuck of flexible cable tensioning is in clamped condition, the reseting pressuring spring between the flat jaw of left plate formula jaw and the right side is compressed for a moment, is in compressive state;
Described 4th) in step, the control clipping chuck of flexible cable tensioning is in open configuration is stretched out by the piston rod of control clamping cylinder, under the restoring force effect of reseting pressuring spring one, the flat jaw of left plate formula jaw and the right side moves along jaw moving leader towards the direction that is located remotely from each other and to realize.
The beneficial effects of the present invention is: electronic element can be pasted and be inserted on pcb board by the present invention quickly and accurately, the patch that improve sticking and inserting machine inserts speed, patch inserts precision and work efficiency.The present invention passes through structural design, can accurately the lifting process of the clipping chuck of flexible cable tensioning, rotary course and clamping process be controlled, and the patch further increasing electronic element inserts precision.By arranging the structure that thrust bearing, pull bar and the clipping chuck of flexible cable tensioning match so that the clipping chuck of flexible cable tensioning will not change the state of clamping when clamping electronic component because the angle of the clipping chuck of flexible cable tensioning rotates.By arranging jaw drag-line, jaw drag-line directive wheel matches with flat jaw, it is thus possible to conveniently clamped condition and releasing orientation to the clipping chuck of flexible cable tensioning are controlled.By arranging upper and lower spacing ring on splined shaft and coordinating with the clipping chuck of flexible cable tensioning by arranging buffering stage clip, can so that working as and being inserted through in journey in patch, when causing that shock from top to bottom occurs in patch plug due to certain error, ensure that on the clipping chuck of flexible cable tensioning, the electronic component of clamping will not drop automatically, destroys patch plug without the impact force owing to existing from the bottom up.
Accompanying drawing explanation
Fig. 1 is the perspective view that in the embodiment of the present invention, the clipping electronic component patch of flexible cable tensioning inserts operation head;
Fig. 2 is that in the embodiment of the present invention, flexible cable tensioning clipping electronic component patch inserts operation head along the axial sectional structure schematic diagram of splined shaft;
Fig. 3 is A portion structure for amplifying schematic diagram in Fig. 2;
Fig. 4 is B portion structure for amplifying schematic diagram in Fig. 2;
Fig. 5 is the partial enlargement structural representation at the clipping chuck place of the flexible cable tensioning after removing electronic element in Fig. 2;
Fig. 6 is the partial structurtes schematic diagram after removing chuck bearing in Fig. 5;
Fig. 7 is the partial enlargement structural representation at the clipping chuck place of the flexible cable tensioning after removing electronic element in Fig. 1;
Fig. 8 is C portion structure for amplifying schematic diagram in Fig. 5;
nullIn figure: 1. patch jacks,2. synchronous belt device one,211. Timing Belt one,3. control motor one,4.L type slide block,5. clamping cylinder,6. synchronous belt device two,611. driven pulley two,7. control motor two,8. electronic element,9. the clipping chuck of flexible cable tensioning,10. splined shaft,11. hub splines one,12. hub splines two,13. pull bar,14. thrust bearing,15. travel(l)ing rest,16. pull bar adapter sleeve,17. guide rail slide block assembly,18. radial bearing one,19. dead eye cover plate,20. bracing frame,21. radial bearing two,22. radial bearing three,23. upper ring body,24. lower ring body,25. chuck bearing,251. bearing framework,252. support base sleeve barrel,26. jaw drag-line one,27. jaw drag-line two,28. left plate formula jaw,29. right flat jaw,30. jaw moving leader,31. reseting pressuring spring one,32. lower limit ring,33. chuck slide block,34. jaw drag-line directive wheel two,35. lower installing hole,36. flange,37. upper limit ring,38. buffering stage clip.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, technical scheme done further details of elaboration.
Embodiment: as depicted in figs. 1 and 2, the clipping electronic component patch of a kind of flexible cable tensioning inserts operation head, including patch jacks 1, it is arranged on the synchronous belt device 1 on patch jacks 1 one end and for driving the control motor one 3(synchronous belt device 1 of synchronous belt device 1 to include drivewheel one, driven pulley one and Timing Belt 1), it is fixed in the L-type slide block 4 on the Timing Belt 1 of synchronous belt device one, it is arranged on the clamping cylinder 5 on L-type slide block 4 and the synchronous belt device 26 being arranged in patch jacks 1 other end and for driving the control motor two 7(synchronous belt device 26 of synchronous belt device 26 to include drivewheel two, driven pulley 2 611 and Timing Belt two);
Described flexible cable tensioning clipping electronic component patch is inserted operation head and is also included ball spline assembly and the clipping chuck 9 of the flexible cable tensioning for gripping electronic element 8, ball spline assembly includes the splined shaft 10 of hollow, hub splines 1 and hub splines 2 12, hub splines 1 is rotatably connected on the patch other end of inside of jacks 1, hub splines 2 12 is fixed in the inside of the clipping chuck 9 of flexible cable tensioning, one end of splined shaft 10 is rotatably connected on L-type slide block 4, the other end of splined shaft 10 sequentially passes through hub splines 1 and hub splines 2 12 extend in the clipping chuck of flexible cable tensioning 9 and is connected with the clipping chuck 9 of flexible cable tensioning;
The piston rod of clamping cylinder 5 is additionally provided with pull bar 13, it is additionally provided with thrust bearing 14 in the inside of the clipping chuck 9 of flexible cable tensioning, the upper circle of thrust bearing 14 is affixed with flexible cable tensioning clipping chuck 9, gap is left between the lower circle of thrust bearing 14 and the clipping chuck 9 of flexible cable tensioning, one end of pull bar 13 is connected with the piston rod of clamping cylinder 5, the other end of pull bar 13 is affixed with the lower circle of thrust bearing 14 after the internal cavities and thrust bearing 14 of splined shaft 10, under the action of the piston rod of clamping cylinder 5, the clipping chuck 9 of flexible cable tensioning can be controlled by pull bar 13 be in clamped condition or be in releasing orientation, thus utilizing the clipping chuck 9 of flexible cable tensioning clamp or unclamp electronic element 8;
Under the rotation controlling motor 1, Timing Belt 1 can drive L-type slide block 4 vertically to move up and down, thus vertically moving up and down together with driving the clipping chuck 9 of clamping cylinder 5, pull bar 13, splined shaft 10, hub splines 2 12 and flexible cable tensioning;
The driven pulley 2 611 of synchronous belt device two is affixed with the outer peripheral face of hub splines 1, by controlling the rotation of motor 27, driven pulley 2 611 can be driven to rotate, thus driving hub splines 1, splined shaft 10, hub splines 2 12 and the clipping chuck 9 of flexible cable tensioning to rotate in the horizontal direction around the axis of splined shaft 10 successively, it is achieved the control to the clipping chuck corner of flexible cable tensioning.Being designed by said structure so that electronic element can be pasted and be inserted on pcb board by the present embodiment quickly and accurately, the patch that improve sticking and inserting machine inserts speed, patch inserts precision and work efficiency.In the present embodiment, control motor 1 and adopt servomotor, control motor 27 and adopt motor.Control motor 1 and be fixed on one end of patch jacks 1, drivewheel one is fixed in the rotating shaft controlling motor 1, patch jacks 1 is additionally provided with travel(l)ing rest 15, travel(l)ing rest 15 can along patch jacks 1 vertical coming up, travelling backwards is moved, driven pulley one is rotatably connected on travel(l)ing rest 15, coordinated by Timing Belt 1 between drivewheel one and driven pulley one and be in transmission connection, will be enabled through travel(l)ing rest after travel(l)ing rest is set and driven pulley one is carried out up-down adjustment, it is thus possible to conveniently by Timing Belt tensioning.In the present embodiment, pull bar can also adopt soft inelastic drag-line to substitute, the piston rod of clamping cylinder 5 is connected with one end of pull bar adapter sleeve 16, the other end of pull bar adapter sleeve 16 is threaded connection with one end of pull bar 13 (if adopting soft inelastic drag-line, adopt holding screw to be connected), and pull bar 13 leaves gap through the medial wall of the cavity of splined shaft 10 and pull bar 13 and splined shaft 10 cavity.
As shown in Figures 2 and 3, it is provided with guide rail slide block assembly 17 between one side and the patch jacks 1 of L-type slide block 4, one side of L-type slide block 4 is connected with patch jacks 1 by guide rail slide block assembly 17, when L-type slide block 4 vertically moves up and down under the drive of Timing Belt 1, lead with regard to guide rail slide block assembly 17 can be passed through, thus ensureing that L-type slide block moves more steady;The other side limit of L-type slide block 4 is provided with bearing mounting hole one, bearing mounting hole one is internally provided with radial bearing 1, bearing mounting hole one top is provided with dead eye cover plate 19, dead eye cover plate 19 is provided with bracing frame 20, in the present embodiment, bracing frame 20 is L-type, and clamping cylinder 5 is fixed on bracing frame 20 so that clamping cylinder 5 is arranged on L-type slide block 4;The other side limit of one end traverse L-type slide block 4 of splined shaft 10 extend in the inner ring of radial bearing 1 and radial bearing 1 is connected, so that one end of splined shaft 10 is rotatably connected on L-type slide block 4.
As shown in Figure 2 and Figure 4, the other end of patch jacks 1 is provided with bearing mounting hole two, radial bearing 2 21 and radial bearing 3 22 it is provided with in bearing mounting hole two, the outer peripheral face of hub splines 1 is connected with upper ring body 23 and lower ring body 24, upper ring body 23 and lower ring body 24 and is respectively and fixedly connected on the inner ring of radial bearing 2 21 and radial bearing 3 22 so that hub splines 1 is rotatably connected on the patch other end of inside of jacks 1;One end of lower ring body 24 exposes to bearing mounting hole two, and driven pulley 2 611 is socketed on the one end of the lower ring body 24 exposing to bearing mounting hole two so that driven pulley 2 611 is affixed with the outer peripheral face of hub splines 1.Controlling motor 27 and be fixed in the other end of patch jacks 1, drivewheel two is fixed in the rotating shaft controlling motor 27, and drivewheel two and driven pulley 2 611 are in transmission connection by Timing Belt two cooperation.When controlling motor 27 and rotating, passing sequentially through drivewheel two, Timing Belt two and driven pulley 2 611 drives lower ring body 24 to rotate, lower ring body 24 rotates and drives key axle sleeve 1, splined shaft 10, hub splines 2 12 and the clipping chuck 9 of flexible cable tensioning to rotate successively, thus the clipping chuck corner of flexible cable tensioning is controlled.
As shown in Fig. 5 to Fig. 8, the described clipping chuck of flexible cable tensioning 9 includes chuck bearing 25, jaw drag-line 1, jaw drag-line 2 27, the flat jaw 29 of left plate formula jaw 28 and the right side;Chuck bearing 25 is additionally provided with jaw moving leader 30, left plate formula jaw 28 through jaw moving leader 30 one end and can along jaw moving leader 30, travelling backwards move, right flat jaw 29 through jaw moving leader 30 other end and also can along jaw moving leader 30, travelling backwards move, the jaw moving leader 30 between the flat jaw 29 of left plate formula jaw 28 and the right side is socketed with reseting pressuring spring 1;Hub splines 2 12 is fixed in the inside of chuck bearing 25, in the other end of the splined shaft 10 after hub splines 2 12, it is connected with lower limit ring 32, is connected with the clipping chuck 9 of flexible cable tensioning by lower limit ring 32 other end so that splined shaft 10 that contacts with chuck bearing 25;
nullThe clipping chuck 9 of described flexible cable tensioning also includes chuck slide block 33,Chuck slide block 33 is arranged on the inside of chuck bearing 25 and chuck slide block 33 can along chuck bearing 25、Lower movement,Jaw drag-line directive wheel one (not shown) and jaw drag-line directive wheel 2 34 also it is rotatably connected in the inside of chuck bearing 25,One end and the left plate formula jaw 28 of jaw drag-line 1 are affixed,Match with jaw drag-line directive wheel one and contact in the middle part of jaw drag-line 1,The other end of jaw drag-line 1 is fixed on chuck slide block 33,One end of jaw drag-line 2 27 and the right side flat jaw 29 are affixed,Match with jaw drag-line directive wheel 2 34 and contact in the middle part of jaw drag-line 2 27,The other end of jaw drag-line 2 27 is fixed on chuck slide block 33,Upper at chuck slide block 33、Jaw drag-line 1 can be passed through under lower migration and jaw drag-line 2 27 makes the relatively close mobile formation clamped condition of the flat jaw of left plate formula jaw 28 and the right side 29 or is relatively distant from mobile formation releasing orientation;
Chuck slide block 33 has bearing mounting hole three, thrust bearing 14 is arranged in bearing mounting hole three, the upper circle of thrust bearing 14 is affixed with chuck slide block 33, gap is left between lower circle and the medial wall of bearing mounting hole three of thrust bearing 14, the other end of the pull bar 13 after thrust bearing 14 is affixed with the lower circle of thrust bearing 14, all leaves gap between pull bar 13 and splined shaft 10, hub splines 1, hub splines 2 13 and the upper circle of thrust bearing 14.Thrust bearing is set herein and by affixed to the upper circle of thrust bearing and chuck slide block, leave gap between lower circle and the medial wall of bearing mounting hole three of thrust bearing and be to ensure that when the clipping chuck of flexible cable tensioning rotates, pull bar and chuck slide block are in the state of disconnection, because when the clipping chuck of flexible cable tensioning rotates, chuck slide block also rotates together, if now pull bar does not disconnect with chuck slide block, pull bar will rotate together with chuck slide block, and pull bar is the piston rod with clamping cylinder links together, therefore so arrange the piston rod avoiding in clamping cylinder to rotate, pull bar (or drag-line) is made not produce torsional deflection, namely the clipping chuck of flexible cable tensioning will not change the state of clamping when clamping electronic component because the angle of the clipping chuck of flexible cable tensioning rotates.
In the present embodiment, jaw moving leader 30 is provided with two altogether, two jaw moving leaders 30 are parallel to each other and two jaw moving leaders 30 are horizontally disposed with, and the central axes of jaw drag-line directive wheel one and jaw drag-line directive wheel 2 34 and the central axis of jaw drag-line directive wheel one and jaw drag-line directive wheel 2 34 and two jaw moving leaders 30 are in orthogonal state.When the piston rod of clamping cylinder 5 shrinks, when driving chuck slide block 33 to move up by pull bar 13, matched with jaw drag-line directive wheel one by jaw drag-line 1 and matched with jaw drag-line directive wheel 2 34 by jaw drag-line 2 27, thus utilizing jaw drag-line 1 and jaw drag-line 2 27 to pull the flat jaw 29 relatively close movement of left plate formula jaw 28 and the right side to be clamped by electronic element 8, simultaneously, under the effect being subject to the flat jaw 29 of left plate formula jaw 28 and the right side, reseting pressuring spring 1 between the flat jaw 29 of left plate formula jaw 28 and the right side can be compressed, it is in compressive state.When the piston rod of clamping cylinder 5 stretches out, under the restoring force effect of reseting pressuring spring 1, the flat jaw 29 of left plate formula jaw 28 and the right side moves along jaw moving leader 30 towards the direction being located remotely from each other, and is unclamped by electronic element 8.
Chuck bearing 25 includes bearing framework 251 and the support base sleeve barrel 252 being arranged on bearing framework 251 top, and hub splines 2 12 is fixed in support base sleeve barrel 252, and lower limit ring 32 is fixed in the other end of the splined shaft 10 of hub splines 2 12.
The inner chamber of support base sleeve barrel 252 includes installing hole and lower installing hole 35, between two installing holes and be positioned on the medial wall of support base sleeve barrel 252 and be provided with flange 36, hub splines 2 12 is fixed in installing hole, the other end of splined shaft 10 is positioned at lower installing hole 35 through hub splines 2 12, and lower limit ring 32 is just fixed in the other end of the splined shaft 10 being positioned at lower installing hole 35;Under normal circumstances, the bottom connection of lower limit ring 32 and flange 36 touches.Chuck slide block 33 also is located in the lower installing hole 35 of support base sleeve barrel and chuck slide block 33 can move up and down along lower installing hole 35.
As shown in Fig. 4, Fig. 5 and Fig. 7, splined shaft 10 between driven pulley 2 611 and support base sleeve barrel 252 is connected with upper limit ring 37, the splined shaft 10 between upper limit ring 37 and support base sleeve barrel 252 is also socketed with the buffering stage clip 38 being in its pre-compressed state.Under the pressure effect of buffering stage clip, during normal operation, the clipping chuck of flexible cable tensioning is positioned at the bottom of splined shaft, but when being inserted through in journey in patch, when causing that shock from top to bottom occurs in patch plug due to certain error, impact force can overcome the resistance of buffering stage clip to make the clipping chuck of flexible cable tensioning increase, simultaneously because adopt clamping cylinder to control pull bar, electronic component is by the process of clamping, all the time there is air pressure in clamping cylinder rod chamber, when the clipping chuck of flexible cable tensioning is subject to impact force rising, piston in cylinder also can rise under the influence of air pressure simultaneously, can ensure that on the clipping chuck of flexible cable tensioning, the electronic component of clamping will not drop automatically, patch plug is destroyed without the impact force owing to existing from the bottom up.In the present embodiment, upper limit ring 37 and lower limit ring 32 all adopt holding screw and splined shaft 10 to be fixed together.
Preferably, the precompression of buffering stage clip than flexible cable tensioning clipping grips maximum electronic component time pull bar the big 5%-10% of pulling force, so when normal patch is inserted, will not cause because load increases that buffer spring is further compressed and make the clipping chuck of flexible cable tensioning increase.
As depicted in figs. 1 and 2, the invention also discloses the clipping electronic component patch of a kind of basis flexible cable as above tensioning and insert the patch insert method of operation head, comprise the following steps:
null1)、Sticking and inserting machine determines wait pasting on slotting station after each element elaborate position on pcb board,Loader or charging tray will treat that the position of patch plug clamping element delivered to by the electronic element 8 that patch is inserted,Slotting for clipping for flexible cable tensioning electronic component patch operation head is driven into and treats above the electronic element 8 that patch is inserted by sticking and inserting machine,By controlling motor 27 action,Driven pulley 2 611 is rotated,Thus driving hub splines 1 successively、Splined shaft 10、Hub splines 2 12 and the clipping chuck 9 of flexible cable tensioning rotate in the horizontal direction around the axis of splined shaft 10,What clipping for flexible cable tensioning chuck 9 rotated to electronic element 8 rationally clamps direction,Then pass through control motor 1 action,The Timing Belt 1 making synchronous belt device one drives L-type slide block 4 to move down,Thus driving clamping cylinder 5、Pull bar 13、Splined shaft 10、Hub splines 2 12 moves down together with the clipping chuck 9 of flexible cable tensioning;
2), control clamping cylinder 5 piston rod action, control the clipping chuck 9 of flexible cable tensioning by pull bar 13 and be in clamped condition, thus utilizing the clipping chuck 9 of flexible cable tensioning to clamp electronic element 8;
null3)、By controlling motor 1 action again,The Timing Belt 1 making synchronous belt device one drives and moves on L-type slide block 4,Thus driving, the clipping chuck 9 of flexible cable tensioning moves,Flexible cable tensioning clipping chuck 9 is utilized to be picked up from loader or charging tray by electronic element 8,When on move on to certain altitude time,Sticking and inserting machine drives the clipping electronic component patch of flexible cable tensioning to insert operation head and is moved through being arranged on camera and the light source assembly of sticking and inserting machine table top,Described electronic element 8 is taken pictures by the lower section of the electronic element 8 picked up from the clipping chuck of flexible cable tensioning,Sticking and inserting machine is according to the electronic component ground plan picture obtained and carries out graph and image processing,Analyze electronic component pin and direction and patch inserts the position of status requirement and the deviation in direction,After calculating the shift value of each rectangular coordinate kinematic axis and the angle value of electronic element needs rotation,By controlling motor 27 action again,The control clipping chuck of flexible cable tensioning 9 again rotates and the clipping chuck corner of flexible cable tensioning is adjusted,When electronic element 8 angle in the clipping chuck of flexible cable tensioning is consistent with the electronic component angle required on pcb board,Drive the clipping electronic component patch of flexible cable tensioning to insert operation head by sticking and inserting machine to move,The electronic element 8 that flexible cable tensioning clipping electronic component patch is inserted in the clipping chuck of flexible cable tensioning of operation head is made to be positioned at the top treating patch station;
4), by controlling motor 1 action, the clipping chuck 9 of flexible cable tensioning is made to drive electronic element 8 to move down together, when the pin of the lower section of electronic element 8 inserts in the hole that on pcb board, patch slot is put, control the piston rod action of clamping cylinder 5, control the clipping chuck 9 of flexible cable tensioning by pull bar 13 and be in open configuration, so that the clipping chuck 9 of flexible cable tensioning unclamps the clamping to electronic element 8, again through controlling motor 1 action, making to move on the clipping chuck 9 of flexible cable tensioning, the patch completing an electronic element 8 is inserted;
When completing the 4th) after step, forward execution the 1st to) next electronic element 8 is carried out patch and inserts by step, until the patch completing all electronic elements 8 is inserted.
The clipping electronic component patch of flexible cable tensioning inserts the end effector mechanism that operation head is sticking and inserting machine, and sticking and inserting machine makes the mark point found on pcb board by camera, so that it is determined that wait well to paste each element elaborate position on pcb board on slotting station.
Described 1st) step and the 3rd) the clipping chuck of flexible cable tensioning rotates in step is by controlling motor 27 action, and drive the driven pulley 611 of synchronous belt device two, lower ring body 24, hub splines 1, splined shaft 10, hub splines 2 12, the clipping chuck of flexible cable tensioning 9 to rotate together with the upper circle of thrust bearing 14 successively and realize.
Described 2nd) in step, the control clipping chuck of flexible cable tensioning is in clamped condition is by controlling the contraction of the piston rod of clamping cylinder 5, drive and pull bar 13, thrust bearing 14 and chuck slide block 33 move, when chuck slide block 33 moves up, matched with jaw drag-line directive wheel one by jaw drag-line 1 and matched with jaw drag-line directive wheel 2 34 by jaw drag-line 2 27, thus utilizing jaw drag-line 1 and jaw drag-line 2 27 to pull the relatively close mobile formation clamped condition of the flat jaw of left plate formula jaw 28 and the right side 29;When the clipping chuck 9 of flexible cable tensioning is in clamped condition, the reseting pressuring spring 1 between the flat jaw 29 of left plate formula jaw 28 and the right side can be compressed, and is in compressive state;
Described 4th) in step, the control clipping chuck of flexible cable tensioning is in open configuration is stretched out by the piston rod of control clamping cylinder 5, under the restoring force effect of reseting pressuring spring 1, the flat jaw 29 of left plate formula jaw 28 and the right side moves along jaw moving leader 30 towards the direction being located remotely from each other and to realize.
To sum up, electronic element can be pasted and be inserted on pcb board by the present invention quickly and accurately, and the patch that improve sticking and inserting machine inserts speed, patch inserts precision and work efficiency.The present invention passes through structural design, can accurately the lifting process of the clipping chuck of flexible cable tensioning, rotary course and clamping process be controlled, and the patch further increasing electronic element inserts precision.By arranging the structure that thrust bearing, pull bar and the clipping chuck of flexible cable tensioning match so that the clipping chuck of flexible cable tensioning will not change the state of clamping when clamping electronic component because the angle of the clipping chuck of flexible cable tensioning rotates.By arranging jaw drag-line, jaw drag-line directive wheel matches with flat jaw, it is thus possible to conveniently clamped condition and releasing orientation to the clipping chuck of flexible cable tensioning are controlled.By arranging upper and lower spacing ring on splined shaft and coordinating with the clipping chuck of flexible cable tensioning by arranging buffering stage clip, can so that working as and being inserted through in journey in patch, when causing that shock from top to bottom occurs in patch plug due to certain error, ensure that on the clipping chuck of flexible cable tensioning, the electronic component of clamping will not drop automatically, destroys patch plug without the impact force owing to existing from the bottom up.
Above example is used for illustrative purposes only; but not limitation of the present invention; person skilled in the relevant technique is without departing from the spirit and scope of the present invention; can also make a variety of changes or convert; therefore all equivalent technical schemes also should belong to protection scope of the present invention, and protection scope of the present invention should be limited by each claim.
Claims (10)
1. the clipping electronic component patch of flexible cable tensioning inserts operation head, it is characterised in that: include patch jacks, be arranged on the synchronous belt device one pasted on jacks one end and for driving the control motor one of synchronous belt device one, the L-type slide block being fixed on the Timing Belt one of synchronous belt device one, the clamping cylinder being arranged on L-type slide block and the synchronous belt device two being arranged in patch jacks other end and for driving the control motor two of synchronous belt device two;
Described flexible cable tensioning clipping electronic component patch is inserted operation head and is also included ball spline assembly and for gripping the clipping chuck of flexible cable tensioning of electronic element, ball spline assembly includes the splined shaft of hollow, hub splines one and hub splines two, hub splines one is rotatably connected on the patch other end of inside of jacks, hub splines two is fixed in the inside of the clipping chuck of flexible cable tensioning, one end of splined shaft is rotatably connected on L-type slide block, the other end of splined shaft sequentially passes through hub splines one and hub splines two extend in the clipping chuck of flexible cable tensioning and is connected with the clipping chuck of flexible cable tensioning;
The piston rod of clamping cylinder is additionally provided with pull bar, it is additionally provided with thrust bearing in the inside of the clipping chuck of flexible cable tensioning, the upper circle of thrust bearing is affixed with the clipping chuck of flexible cable tensioning, gap is left between lower circle and the clipping chuck of flexible cable tensioning of thrust bearing, one end of pull bar is connected with the piston rod of clamping cylinder, the other end of pull bar is affixed with the lower circle of thrust bearing after the internal cavities and thrust bearing of splined shaft, under the action of the piston rod of clamping cylinder, the clipping chuck of flexible cable tensioning can be controlled by pull bar be in clamped condition or be in releasing orientation, thus utilizing the clipping chuck clamping of flexible cable tensioning or unclamping electronic element;
Under the rotation controlling motor one, Timing Belt one can drive L-type slide block vertically to move up and down, thus driving clamping cylinder, pull bar, splined shaft, hub splines two vertically to move up and down together with the clipping chuck of flexible cable tensioning;
The driven pulley two of synchronous belt device two is affixed with the outer peripheral face of hub splines one, by controlling the rotation of motor two, driven pulley two rotation can be driven, thus driving hub splines one, splined shaft, hub splines two and the clipping chuck of flexible cable tensioning to rotate in the horizontal direction around the axis of splined shaft successively, it is achieved the control to the clipping chuck corner of flexible cable tensioning.
2. the clipping electronic component patch of flexible cable tensioning according to claim 1 inserts operation head, it is characterized in that: being provided with guide rail slide block assembly between a side and the patch jacks of L-type slide block, a side of L-type slide block is connected with patch jacks by guide rail slide block assembly;The other side limit of L-type slide block is provided with bearing mounting hole one, bearing mounting hole one is internally provided with radial bearing one, bearing mounting hole one top is provided with dead eye cover plate, being provided with bracing frame on dead eye cover plate, clamping cylinder is fixed on bracing frame so that clamping cylinder is arranged on L-type slide block;The other side limit of one end traverse L-type slide block of splined shaft extend in the inner ring of radial bearing one and radial bearing one is connected, so that one end of splined shaft is rotatably connected on L-type slide block.
3. the clipping electronic component patch of flexible cable tensioning according to claim 1 inserts operation head, it is characterized in that: in the other end of patch jacks, be provided with bearing mounting hole two, radial bearing two and radial bearing three it is provided with in bearing mounting hole two, the outer peripheral face of hub splines one is connected with upper ring body and lower ring body, upper ring body and lower ring body and is respectively and fixedly connected on the inner ring of radial bearing two and radial bearing three so that hub splines one is rotatably connected on the patch other end of inside of jacks;One end of lower ring body exposes to bearing mounting hole two, and driven pulley two is socketed on the one end of the lower ring body exposing to bearing mounting hole two so that driven pulley two is affixed with the outer peripheral face of hub splines one.
4. the clipping electronic component patch of flexible cable tensioning according to claim 1 inserts operation head, it is characterised in that: the described clipping chuck of flexible cable tensioning includes chuck bearing, jaw drag-line one, jaw drag-line two, the flat jaw of left plate formula jaw and the right side;Chuck bearing is additionally provided with jaw moving leader, left plate formula jaw through jaw moving leader one end and can along jaw moving leader come, travelling backwards move, right flat jaw through the other end of jaw moving leader and also can come along jaw moving leader, travelling backwards is moved, and the jaw moving leader between the flat jaw of left plate formula jaw and the right side is socketed with reseting pressuring spring one;
Hub splines two is fixed in the inside of chuck bearing, is connected with lower limit ring in the other end of the splined shaft after hub splines two, is connected with the flexible cable clipping chuck of tensioning by the lower limit ring other end so that splined shaft that contacts with chuck bearing;
nullThe described clipping chuck of flexible cable tensioning also includes chuck slide block,Chuck slide block is arranged on the inside of chuck bearing and chuck slide block can along chuck bearing、Lower movement,Jaw drag-line directive wheel one and jaw drag-line directive wheel two also it is rotatably connected in the inside of chuck bearing,One end and the left plate formula jaw of jaw drag-line one are affixed,Match with jaw drag-line directive wheel one and contact in the middle part of jaw drag-line one,The other end of jaw drag-line one is fixed on chuck slide block,The flat jaw in one end of jaw drag-line two and the right side is affixed,Match with jaw drag-line directive wheel two and contact in the middle part of jaw drag-line two,The other end of jaw drag-line two is fixed on chuck slide block,Upper at chuck slide block、Jaw drag-line one can be passed through under lower migration and jaw drag-line two makes the relatively close mobile formation clamped condition of the flat jaw of left plate formula jaw and the right side or is relatively distant from mobile formation releasing orientation;
Chuck slide block has bearing mounting hole three, thrust bearing is arranged in bearing mounting hole three, the upper circle of thrust bearing is affixed with chuck slide block, gap is left between lower circle and the medial wall of bearing mounting hole three of thrust bearing, affixed through the other end of the pull bar after thrust bearing and the lower circle of thrust bearing.
5. the clipping electronic component patch of flexible cable tensioning according to claim 4 inserts operation head, it is characterized in that: chuck bearing includes bearing framework and the support base sleeve barrel being arranged on bearing framework top, hub splines two is fixed in support base sleeve barrel, and lower limit ring is fixed in the other end of the splined shaft of hub splines two.
6. the clipping electronic component patch of flexible cable tensioning according to claim 5 inserts operation head, it is characterized in that: the inner chamber of support base sleeve barrel includes installing hole and lower installing hole, between two installing holes and be positioned on the medial wall of support base sleeve barrel and be provided with flange, hub splines two is fixed in installing hole, the other end of splined shaft is positioned at lower installing hole through hub splines two, and lower limit ring is just fixed in the other end of the splined shaft being positioned at lower installing hole;Chuck slide block also is located in the lower installing hole of support base sleeve barrel and chuck slide block can move up and down along lower installing hole.
7. the clipping electronic component patch of flexible cable tensioning according to claim 5 inserts operation head, it is characterized in that: on the splined shaft between driven pulley two and support base sleeve barrel, be connected with upper limit ring, the splined shaft between upper limit ring and support base sleeve barrel is also socketed with the buffering stage clip being in its pre-compressed state.
8. the patch insert method of the clipping electronic component slotting operation head of patch of the flexible cable tensioning according to any one claim in claim 1 to 7, it is characterised in that: comprise the following steps:
null1)、Sticking and inserting machine determines wait pasting on slotting station after each element elaborate position on pcb board,Loader or charging tray will treat that the position of patch plug clamping element delivered to by the electronic element that patch is inserted,Slotting for clipping for flexible cable tensioning electronic component patch operation head is driven into and treats above the electronic element that patch is inserted by sticking and inserting machine,By controlling motor two action,Make driven pulley two rotation,Thus driving hub splines one successively、Splined shaft、Hub splines two and the clipping chuck of flexible cable tensioning rotate in the horizontal direction around the axis of splined shaft,What clipping for flexible cable tensioning chuck rotated to electronic element rationally clamps direction,Then pass through control motor one action,The Timing Belt one making synchronous belt device one drives L-type slide block to move down,Thus driving clamping cylinder、Pull bar、Splined shaft、Hub splines two moves down together with the clipping chuck of flexible cable tensioning;
2), control the piston rod action of clamping cylinder, control the clipping chuck of flexible cable tensioning by pull bar and be in clamped condition, thus utilizing flexible cable tensioning clipping chuck clamping electronic element;
null3)、By controlling motor one action again,The Timing Belt one making synchronous belt device one drives and moves on L-type slide block,Thus driving, the clipping chuck of flexible cable tensioning moves,Flexible cable tensioning clipping chuck is utilized to be picked up from loader or charging tray by electronic element,When on move on to certain altitude time,Sticking and inserting machine drives the clipping electronic component patch of flexible cable tensioning to insert operation head and is moved through being arranged on camera and the light source assembly of sticking and inserting machine table top,Described electronic element is taken pictures by the lower section of the electronic element picked up from the clipping chuck of flexible cable tensioning,Sticking and inserting machine is according to the electronic component ground plan picture obtained and carries out graph and image processing,Analyze electronic component pin and direction and patch inserts the position of status requirement and the deviation in direction,After calculating the shift value of each rectangular coordinate kinematic axis and the angle value of electronic element needs rotation,By controlling motor two action again,The control clipping chuck of flexible cable tensioning again rotates and the clipping chuck corner of flexible cable tensioning is adjusted,When the electronic element angle in the clipping chuck of flexible cable tensioning is consistent with the electronic component angle required on pcb board,Drive the clipping electronic component patch of flexible cable tensioning to insert operation head by sticking and inserting machine to move,The electronic element in the clipping chuck of flexible cable tensioning is made to be positioned at the top treating patch station;
4), by controlling motor one action, the clipping chuck of flexible cable tensioning is made to drive electronic element to move down together, when the pin of the lower section of electronic element inserts in the hole that on pcb board, patch slot is put, control the piston rod action of clamping cylinder, control the clipping chuck of flexible cable tensioning by pull bar and be in open configuration, so that the clipping chuck of flexible cable tensioning unclamps the clamping to electronic element, again through controlling motor one action, making to move on the clipping chuck of flexible cable tensioning, the patch completing an electronic element is inserted;
When completing the 4th) after step, forward execution the 1st to) next electronic element is carried out patch and inserts by step, until the patch completing all electronic elements is inserted.
9. patch insert method according to claim 8, it is characterized in that: in the other end of patch jacks, be provided with bearing mounting hole two, radial bearing two and radial bearing three it is provided with in bearing mounting hole two, the outer peripheral face of hub splines one is connected with upper ring body and lower ring body, upper ring body and lower ring body and is respectively and fixedly connected on the inner ring of radial bearing two and radial bearing three so that hub splines one is rotatably connected on the patch other end of inside of jacks;One end of lower ring body exposes to bearing mounting hole two, and driven pulley two is socketed on the one end of the lower ring body exposing to bearing mounting hole two so that driven pulley two is affixed with the outer peripheral face of hub splines one;
The described clipping chuck of flexible cable tensioning includes chuck bearing, jaw drag-line one, jaw drag-line two, the flat jaw of left plate formula jaw and the right side;Chuck bearing is additionally provided with jaw moving leader, left plate formula jaw through jaw moving leader one end and can along jaw moving leader come, travelling backwards move, right flat jaw through the other end of jaw moving leader and also can come along jaw moving leader, travelling backwards is moved, and the jaw moving leader between the flat jaw of left plate formula jaw and the right side is socketed with reseting pressuring spring one;Hub splines two is fixed in the inside of chuck bearing, is connected with lower limit ring in the other end of the splined shaft after hub splines two, is connected with the flexible cable clipping chuck of tensioning by the lower limit ring other end so that splined shaft that contacts with chuck bearing;nullThe described clipping chuck of flexible cable tensioning also includes chuck slide block,Chuck slide block is arranged on the inside of chuck bearing and chuck slide block can along chuck bearing、Lower movement,Jaw drag-line directive wheel one and jaw drag-line directive wheel two also it is rotatably connected in the inside of chuck bearing,One end and the left plate formula jaw of jaw drag-line one are affixed,Match with jaw drag-line directive wheel one and contact in the middle part of jaw drag-line one,The other end of jaw drag-line one is fixed on chuck slide block,The flat jaw in one end of jaw drag-line two and the right side is affixed,Match with jaw drag-line directive wheel two and contact in the middle part of jaw drag-line two,The other end of jaw drag-line two is fixed on chuck slide block,Upper at chuck slide block、Jaw drag-line one can be passed through under lower migration and jaw drag-line two makes the relatively close mobile formation clamped condition of the flat jaw of left plate formula jaw and the right side or is relatively distant from mobile formation releasing orientation;Chuck slide block has bearing mounting hole three, thrust bearing is arranged in bearing mounting hole three, the upper circle of thrust bearing is affixed with chuck slide block, gap is left between lower circle and the medial wall of bearing mounting hole three of thrust bearing, affixed through the other end of the pull bar after thrust bearing and the lower circle of thrust bearing;
Described 1st) step and the 3rd) the clipping chuck of flexible cable tensioning rotates in step is by controlling motor two action, and drive the driven pulley two of synchronous belt device two, lower ring body, hub splines one, splined shaft, hub splines two, the clipping chuck of flexible cable tensioning to rotate together with the upper circle of thrust bearing successively and realize.
10. patch insert method according to claim 9, it is characterized in that: the described 2nd) controlling the clipping chuck of flexible cable tensioning in step, to be in clamped condition be shrink by controlling the piston rod of clamping cylinder, drive and pull bar, thrust bearing and chuck slide block move, when chuck slide block moves up, matched with jaw drag-line directive wheel one by jaw drag-line one and matched with jaw drag-line directive wheel two by jaw drag-line two, thus utilizing jaw drag-line one and jaw drag-line two to pull the relatively close mobile formation clamped condition of the flat jaw of left plate formula jaw and the right side;When the clipping chuck of flexible cable tensioning is in clamped condition, the reseting pressuring spring between the flat jaw of left plate formula jaw and the right side is compressed for a moment, is in compressive state;
Described 4th) in step, the control clipping chuck of flexible cable tensioning is in open configuration is stretched out by the piston rod of control clamping cylinder, under the restoring force effect of reseting pressuring spring one, the flat jaw of left plate formula jaw and the right side moves along jaw moving leader towards the direction that is located remotely from each other and to realize.
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CN201610163665.3A CN105744756B (en) | 2016-03-22 | 2016-03-22 | A kind of flexible cable is tensioned clipping electronic component patch and inserts operation head and its patch insert method |
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CN201610163665.3A CN105744756B (en) | 2016-03-22 | 2016-03-22 | A kind of flexible cable is tensioned clipping electronic component patch and inserts operation head and its patch insert method |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108513484A (en) * | 2018-04-19 | 2018-09-07 | 苏州言晴信息科技有限公司 | A kind of assembling device of electronic component |
CN110112629A (en) * | 2019-05-16 | 2019-08-09 | 东莞市富茂五金机械有限公司 | A kind of terminal plug-in machine structure |
CN110143308A (en) * | 2018-02-11 | 2019-08-20 | 红塔烟草(集团)有限责任公司 | Redrying tobacco finished product clamp for upper cover |
CN110948135A (en) * | 2019-10-22 | 2020-04-03 | 格力电器(合肥)有限公司 | Power device and welding positioning method thereof |
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CN204697399U (en) * | 2015-05-18 | 2015-10-07 | 苏州珂德嘉电子科技有限公司 | A kind of Placement head |
CN204929551U (en) * | 2015-08-05 | 2015-12-30 | 鑫创鑫自动化设备科技(漳州)有限公司 | SMT chip mounter mounting head structure |
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CN102118958A (en) * | 2010-12-27 | 2011-07-06 | 东莞市新泽谷机械有限公司 | Plug-in machine with plug-in fixing function |
CN203760437U (en) * | 2014-02-13 | 2014-08-06 | 深圳市卓茂科技有限公司 | Automatic clamping jaw mechanism applied to PoP package |
CN204697399U (en) * | 2015-05-18 | 2015-10-07 | 苏州珂德嘉电子科技有限公司 | A kind of Placement head |
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CN110143308A (en) * | 2018-02-11 | 2019-08-20 | 红塔烟草(集团)有限责任公司 | Redrying tobacco finished product clamp for upper cover |
CN108513484A (en) * | 2018-04-19 | 2018-09-07 | 苏州言晴信息科技有限公司 | A kind of assembling device of electronic component |
CN110112629A (en) * | 2019-05-16 | 2019-08-09 | 东莞市富茂五金机械有限公司 | A kind of terminal plug-in machine structure |
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CN110948135A (en) * | 2019-10-22 | 2020-04-03 | 格力电器(合肥)有限公司 | Power device and welding positioning method thereof |
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