CN105744754B - A kind of parallel clamp-type large-sized electronic component patch inserts operation head and its patch insert method - Google Patents

A kind of parallel clamp-type large-sized electronic component patch inserts operation head and its patch insert method Download PDF

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CN105744754B
CN105744754B CN201610163630.XA CN201610163630A CN105744754B CN 105744754 B CN105744754 B CN 105744754B CN 201610163630 A CN201610163630 A CN 201610163630A CN 105744754 B CN105744754 B CN 105744754B
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chuck
spline shaft
clamping
sleeve
parallel clamping
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CN105744754A (en
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李立君
高自成
李翔宇
王子健
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Central South University of Forestry and Technology
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Central South University of Forestry and Technology
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/303Surface mounted components, e.g. affixing before soldering, aligning means, spacing means
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/046Surface mounting
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/01Tools for processing; Objects used during processing
    • H05K2203/0195Tool for a process not provided for in H05K3/00, e.g. tool for handling objects using suction, for deforming objects, for applying local pressure

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Automatic Assembly (AREA)

Abstract

本发明公开了一种平行夹持式大型电子元件贴插作业头及其贴插方法,贴插作业头包括贴插头支座、同步带装置一、控制电机一、L型滑块、夹紧气缸、同步带装置二、控制电机二、平行夹持式夹头、花键轴、花键轴套一、花键轴套二、拉杆、拉杆连接套和推力轴承;在夹紧气缸的动作下,通过拉杆能控制平行夹持式夹头处于夹紧或处于松开状态;通过控制电机一转动,同步带一能带动L型滑块、夹紧气缸、拉杆和平行夹持式夹头一起沿垂向上、下移动;同步带装置二的从动轮二与花键轴套一的外周面固接,通过控制电机二转动,能带动从动轮二、花键轴套一、花键轴、花键轴套二、平行夹持式夹头、拉杆和推力轴承的上圈围绕花键轴的轴线在水平方向上转动。

The invention discloses a parallel clamping type large-scale electronic component sticking and inserting operation head and a sticking and inserting method thereof. The sticking and inserting operating head includes a plug support, a synchronous belt device 1, a control motor 1, an L-shaped slider, and a clamping cylinder , synchronous belt device 2, control motor 2, parallel clamping chuck, spline shaft, spline sleeve 1, spline sleeve 2, pull rod, pull rod connecting sleeve and thrust bearing; under the action of clamping cylinder, The parallel clamping chuck can be controlled to be clamped or loosened by the pull rod; by controlling the rotation of the motor, the synchronous belt can drive the L-shaped slider, the clamping cylinder, the pull rod and the parallel clamping chuck along the vertical Move up and down; the driven wheel 2 of the synchronous belt device 2 is fixedly connected to the outer peripheral surface of the spline shaft sleeve 1, and by controlling the rotation of the motor 2, it can drive the driven wheel 2, the spline shaft sleeve 1, the spline shaft, and the spline shaft The upper ring of the sleeve two, the parallel clamping chuck, the pull rod and the thrust bearing rotates in the horizontal direction around the axis of the spline shaft.

Description

一种平行夹持式大型电子元件贴插作业头及其贴插方法A parallel clamping type large-scale electronic component sticking and inserting operation head and its sticking and inserting method

技术领域technical field

本发明涉及一种电子元件贴插头及其贴插方法,尤其涉及一种平行夹持式大型电子元件贴插作业头及其贴插方法。The invention relates to a plug for attaching and inserting electronic components and a method for attaching and inserting, in particular to a parallel clamping type large-scale electronic component attaching and inserting operation head and the inserting and inserting method.

背景技术Background technique

贴插机在生产线中配置在点胶机或丝网印刷机之后,是通过移动贴插头把电子元件准确地贴插到PCB焊盘上的一种设备。全自动贴插机是用来实现高速、高精度地全自动地贴插电子元件的设备,是整个SMT生产中最关键、最复杂的设备,贴插机已从早期的低速机械贴插机发展为高速光学对中贴插机,并向多功能、柔性连接模块化发展。贴插头作为贴插机的一个至关重要的功能部件,它通过吸取-位移-定位-放置等功能,在不损伤元件和印制电路板的情况下,将电子元件元件快速而准确地贴插到PCB板上。贴插头对于贴插机的贴插速度、贴插精度以及工作效率具有举足轻重的地位,甚至直接决定贴插机的档次。The placement and insertion machine is configured after the dispensing machine or screen printing machine in the production line. It is a device that accurately attaches and inserts electronic components to the PCB pads by moving the plug. The automatic placement and insertion machine is a device used to realize high-speed, high-precision automatic placement and insertion of electronic components. It is the most critical and complex equipment in the entire SMT production. The placement and insertion machine has developed from the early low-speed mechanical placement and insertion machine. It is a high-speed optical centering and inserting machine, and it is developing towards multi-functional and flexible connection modularization. As a crucial functional part of the placement machine, the plug plug can quickly and accurately place the electronic components without damaging the components and printed circuit boards through the functions of suction-displacement-positioning-placement to the PCB board. The sticking plug plays a decisive role in the sticking speed, sticking accuracy and work efficiency of the sticking machine, and even directly determines the grade of the sticking machine.

电子元件中有一些是大型电子元件,最大尺寸为长×宽×高=50mm×50mm×45mm,最大重量为200g,最小尺寸为50mm×25mm×15mm,最小重量为30g。当进行大型电子元件的贴插时,现有的贴插头就很难保证将大型电子元件快速而准确地贴插到PCB板上,从而影响了贴插机的贴插速度、贴插精度以及工作效率。因此,需要开发出针对这种异形的大型电子元件的专门贴插头,与通用贴片头的吸嘴吸附零件方式结合,组成复合式的贴插头才能完成电子元件的贴装。Some of the electronic components are large electronic components, the maximum size is length × width × height = 50mm × 50mm × 45mm, the maximum weight is 200g, the minimum size is 50mm × 25mm × 15mm, and the minimum weight is 30g. When attaching and inserting large electronic components, it is difficult for existing plugs to ensure that large electronic components are quickly and accurately inserted on the PCB, which affects the insertion speed, insertion accuracy and work of the placement machine. efficiency. Therefore, it is necessary to develop a special mounting plug for such large-scale electronic components with special shapes, and combine it with the suction nozzle of the general chip head to form a composite mounting plug to complete the mounting of electronic components.

公开号为CN202818781U,公开日为2013年3月20日的中国实用新型专利公开了一种多功能异型贴插机贴装头装置,包括一安装框架,在所述安装框架上设置有至少一个贴装头,所述贴装头包括元器件吸取装置以及分别与其相连的垂直运动控制机构、水平转动控制机构和气控装置,所述垂直运动控制机构用于带动所述元器件吸取装置上下运动,所述水平转动控制机构用于带动所述元器件吸取装置转动,所述元器件吸取装置上设置有腔体,所述气控装置用于抽取所述腔体内的空气,所述元器件吸取装置用于在所述腔体形成真空负压后吸取元器件。The publication number is CN202818781U, and the Chinese utility model patent with the publication date of March 20, 2013 discloses a multifunctional special-shaped placement head device, including a mounting frame, on which at least one sticker is arranged. The placement head includes a component suction device and a vertical motion control mechanism, a horizontal rotation control mechanism and an air control device respectively connected to it. The vertical motion control mechanism is used to drive the component suction device to move up and down. The horizontal rotation control mechanism is used to drive the component suction device to rotate, the component suction device is provided with a cavity, the air control device is used to extract the air in the cavity, and the component suction device is used to The components are sucked after forming a vacuum negative pressure in the cavity.

公开号为CN203416568U,公开日为2014年1月29日的中国实用新型专利公开了一种新型贴插机贴装头,包括骨架、铜套、冠齿轮、吸料管、吸嘴、电机、排线支板,下料管下部连接吸嘴,吸料管外部通过固定销固定在铜套上,铜套通过轴承嵌接在骨架中心,吸料管上设有限位块,排线支板固定在骨架的侧部。The publication number is CN203416568U, and the publication date is January 29, 2014. The Chinese utility model patent discloses a new placement machine placement head, including a skeleton, a copper sleeve, a crown gear, a suction pipe, a suction nozzle, a motor, a row Line support plate, the lower part of the feeding pipe is connected to the suction nozzle, the outside of the suction pipe is fixed on the copper sleeve through the fixed pin, the copper sleeve is embedded in the center of the skeleton through the bearing, the limit block is set on the suction pipe, and the line support plate is fixed on the side of the skeleton.

公开号为CN204652794U,公开日为2015年9月16日的中国实用新型专利公开了一种应用于LED贴插机的贴装头,包括有可相对活动地装设于LED贴插机的机架的活动安装架,活动安装架包括有竖向布置的活动安装竖板以及螺装于活动安装竖板上端部且水平横向布置的活动安装横板,活动安装竖板的前表面装设有两个左右对称且间隔布置的摄像头安装架,各摄像头安装架分别装设有定位摄像头,活动安装竖板的前端侧于两个定位摄像头之间可相对活动地装设有六个竖向间隔布置且分别呈中空状的竖直吸杆,各竖直吸杆的上端部分别穿过活动安装横板并延伸至活动安装横板的上端侧,各竖直吸杆的下端部分别装设有灯粒吸头;活动安装横板与各竖直吸杆的上端部之间分别装设有吸头转动调节机构,各吸头转动调节机构分别包括有装设于活动安装横板的转动调节驱动电机、装设于转动调节驱动电机的动力输出轴的第一主动同步带轮、可相对转动地装设于活动安装横板的转动体,各转动体分别包括有同步转动且分别套装于相应的竖直吸杆上端部外围的第一从动同步带轮以及转动套,各转动套分别位于相应的第一从动同步带轮的下端侧,各第一主动同步带轮与相应的第一从动同步带轮之间分别绕装有第一传动同步带,各转动套的中心孔内分别嵌装有与相应的转动套同步动作且套装于相应的竖直吸杆外围的杆套,各竖直吸杆的上端部于活动安装横板的上端侧分别装设有挡块,各竖直吸杆于相应的挡块的下端侧分别套装有弹簧,各弹簧的上端部分别与相应的挡块抵接,各弹簧的下端部分别穿过相应的第一从动同步带轮的中心孔并与相应的杆套的上端部抵接;活动安装竖板于活动安装横板的下端侧对应各竖直吸杆分别装设有吸头升降驱动机构,各吸头升降驱动机构分别与相应的竖直吸杆驱动连接。The publication number is CN204652794U, and the Chinese utility model patent published on September 16, 2015 discloses a placement head applied to an LED placement machine, including a frame that can be relatively movably installed on the LED placement machine The movable installation frame includes a vertically arranged movable installation riser and a movable installation horizontal plate screwed on the top of the movable installation riser and arranged horizontally and horizontally. The front surface of the movable installation riser is equipped with two Left and right symmetrical and spaced camera mounting frames, each camera mounting frame is respectively equipped with a positioning camera, and the front side of the movable mounting vertical plate can be relatively movably equipped with six vertical spaced arrangements between the two positioning cameras. Hollow vertical suction rods, the upper ends of each vertical suction rod pass through the movable installation horizontal plate and extend to the upper end side of the movable installation horizontal plate, and the lower ends of each vertical suction rod are respectively equipped with lamp grain suction head; between the movable installation horizontal plate and the upper end of each vertical suction rod, a suction head rotation adjustment mechanism is respectively installed, and each suction head rotation adjustment mechanism includes a rotation adjustment driving motor installed on the movable installation horizontal plate, a device The first driving synchronous pulley arranged on the power output shaft of the rotation-adjusting drive motor, and the rotating body installed on the movable horizontal plate in a relatively rotatable manner, each rotating body includes synchronous rotation and is respectively sleeved on the corresponding vertical suction The first driven synchronous pulley and the rotating sleeve on the periphery of the upper end of the rod. The first transmission synchronous belts are respectively wound around the wheels, and the center holes of each rotating sleeve are respectively embedded with rod sleeves that move synchronously with the corresponding rotating sleeve and are set on the periphery of the corresponding vertical suction rod. The upper end of the movable mounting horizontal plate is respectively equipped with a stopper on the upper end side of the horizontal plate, and each vertical suction rod is respectively equipped with a spring on the lower end side of the corresponding stopper, and the upper end of each spring is in contact with the corresponding stopper respectively. The lower end of each spring respectively passes through the center hole of the corresponding first driven synchronous pulley and abuts against the upper end of the corresponding rod sleeve; the movable mounting vertical plate corresponds to each vertical suction rod on the lower end side of the movable mounting horizontal plate A suction head lifting drive mechanism is installed respectively, and each suction head lifting drive mechanism is respectively connected with a corresponding vertical suction rod.

公开号为CN204697399U,公开日为2015年10月7日的中国实用新型专利公开了一种贴插机贴装头,包括承接体;所述承接体为圆形柱体且其中部开设有安装槽上端设置有安装柱;所述安装柱上开设有与所述安装槽连通的气孔;所述安装槽上固定设置有安装块,所述安装块规格小于所述安装槽且所述 安装块外表面与所述安装槽内壁形成环形吸口;所述安装块上固定设置有气压缸,所述气压缸连接有推出块;所述承接体底端还设置有感应槽,所述感应槽上设置有激光感应器;所述激光感应器通过导线与所述气缸连接。The publication number is CN204697399U, and the Chinese utility model patent published on October 7, 2015 discloses a placement head of a placement machine, including a receiving body; the receiving body is a circular cylinder with a mounting groove in the middle The upper end is provided with a mounting column; the mounting column is provided with an air hole communicating with the mounting groove; a mounting block is fixedly arranged on the mounting groove, and the specification of the mounting block is smaller than the mounting groove and the outer surface of the mounting block is An annular suction port is formed with the inner wall of the installation groove; a pneumatic cylinder is fixedly arranged on the installation block, and a push-out block is connected to the pneumatic cylinder; an induction groove is arranged at the bottom of the receiving body, and a laser is arranged on the induction groove Inductor; the laser sensor is connected with the cylinder through wires.

公开号为CN204929551U,公开日为2015年12月30日的中国实用新型专利公开了一种SMT贴插机贴装头结构,包括吸嘴组件、回转电机支架、回转电机、旋转接头、真空发生器组件、电机安装座、升降电机、滚珠丝杠、直线导轨、贴装头安装架、滑块、贴装头基板和轴承座;所述贴装头安装架固定安装在贴装头基板背面上,贴装头基板正面设有凹槽,所述升降电机固定安装在电机安装座上,所述电机安装座通过螺栓固定安装在贴装头基板凹槽内,所述滚珠丝杠上端通过联轴器与升降电机的输出轴连接,其下端通过轴承安装在轴承座上,所述轴承座通过螺栓固定安装在贴装头基板正面上靠近底端,螺母与滚珠丝杠配合,螺母固定安装在回转电机支架底端,所述直线导轨通过螺栓固定安装在贴装头基板正面上,滑块安装在直线导轨上,所述回转电机支架通过螺栓固定安装在滑块上,所述回转电机安装在回转电机支架上,所述吸嘴组件固定安装在回转电机旋转轴下端,所述真空发生器组件通过旋转接头与回转电机旋转轴的上端连接。The Chinese utility model patent with the publication number CN204929551U and the publication date of December 30, 2015 discloses a placement head structure for an SMT placement machine, including a suction nozzle assembly, a rotary motor bracket, a rotary motor, a rotary joint, and a vacuum generator. Components, motor mounts, lifting motors, ball screws, linear guides, mount head mounts, sliders, mount head substrates and bearing housings; the mount head mounts are fixed on the back of the mount head substrate, There is a groove on the front of the mounting head substrate, the lifting motor is fixedly installed on the motor mounting seat, the motor mounting seat is fixed and installed in the groove of the mounting head substrate by bolts, and the upper end of the ball screw passes through the coupling It is connected with the output shaft of the lifting motor, and its lower end is installed on the bearing seat through a bearing. The bearing seat is fixed on the front of the mounting head substrate near the bottom end by bolts. The nut cooperates with the ball screw, and the nut is fixed on the rotary motor. The bottom end of the bracket, the linear guide rail is fixed on the front of the mounting head substrate by bolts, the slider is installed on the linear guide rail, the rotary motor bracket is fixed on the slider by bolts, and the rotary motor is installed on the rotary motor On the bracket, the suction nozzle assembly is fixedly installed at the lower end of the rotating shaft of the rotary motor, and the vacuum generator assembly is connected with the upper end of the rotating shaft of the rotary motor through a rotary joint.

上述专利文献中的贴装头均很难保证将大型电子元件快速而准确地贴插到PCB板上,从而影响了贴插机的贴插速度、贴插精度以及工作效率。It is difficult for the placement heads in the above patent documents to quickly and accurately place large electronic components on the PCB, thus affecting the placement speed, placement accuracy and work efficiency of the placement machine.

综上,如何设计一种新型贴插头及其贴插方法,使其能将大型电子元件快速而准确地贴插到PCB板上,提高贴插机的贴插速度、贴插精度以及工作效率是急需解决的技术问题。In summary, how to design a new type of plug and its insertion method, so that it can quickly and accurately attach large electronic components to the PCB board, and improve the insertion speed, insertion accuracy and work efficiency of the placement machine is a key issue. Technical problems that need to be solved urgently.

发明内容Contents of the invention

本发明所要解决的技术问题是针对现有技术中存在的缺陷,提供一种平行夹持式大型电子元件贴插作业头及其贴插方法,其能将大型电子元件快速而准确地贴插到PCB板上,提高了贴插机的贴插速度、贴插精度以及工作效率。The technical problem to be solved by the present invention is to provide a parallel clamping type large-scale electronic component sticking and inserting operation head and a sticking and inserting method for the defects in the prior art, which can quickly and accurately stick and insert large electronic components into the On the PCB board, the placement speed, placement accuracy and work efficiency of the placement machine are improved.

为解决上述技术问题,本发明所采取的技术方案为:一种平行夹持式大型电子元件贴插作业头,包括贴插头支座、设置在贴插头支座一端上的同步带装置一以及用于驱动同步带装置一的控制电机一、固接在同步带装置一的同步带一上的L型滑块、设置在L型滑块上的夹紧气缸和设置在贴插头支座另外一端上的同步带装置二以及用于驱动同步带装置二的控制电机二;In order to solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a parallel clamping type large-scale electronic component sticking and inserting operation head, including a plug support, a timing belt device set on one end of the plug support, and a It is used to drive the control motor 1 of the synchronous belt device 1, the L-shaped slider fixed on the synchronous belt 1 of the synchronous belt device 1, the clamping cylinder arranged on the L-shaped slider and the other end of the plug support. The timing belt device 2 and the control motor 2 for driving the timing belt device 2;

所述平行夹持式大型电子元件贴插作业头还包括滚珠花键组件和用于夹取大型电子元件的平行夹持式夹头,滚珠花键组件包括中空的花键轴、花键轴套一和花键轴套二,花键轴套一转动连接在贴插头支座另外一端的内部,花键轴套二固接在平行夹持式夹头的内部,花键轴的一端转动连接在L型滑块上,花键轴的另外一端依次穿过花键轴套一和花键轴套二伸入到平行夹持式夹头中与平行夹持式夹头连接;The parallel clamping type large-scale electronic component insertion operation head also includes a ball spline assembly and a parallel clamping chuck for clamping large electronic components. The ball spline assembly includes a hollow spline shaft, a spline sleeve One and two spline shaft sleeves, the first spline shaft sleeve is connected to the inside of the other end of the plug support, the second spline shaft sleeve is fixedly connected to the inside of the parallel clamping chuck, and one end of the spline shaft is rotatably connected to the On the L-shaped slider, the other end of the spline shaft passes through the first spline sleeve and the second spline sleeve and extends into the parallel clamping chuck to connect with the parallel clamping chuck;

所述平行夹持式大型电子元件贴插作业头还包括拉杆和拉杆连接套,拉杆连接套固接在夹紧气缸的活塞杆上,在拉杆连接套的内部还设置有推力轴承,推力轴承的下圈与拉杆连接套固接,推力轴承的上圈与拉杆连接套之间留有间隙,拉杆的一端穿过推力轴承与推力轴承的上圈固接,从而使得拉杆通过拉杆连接套连接在夹紧气缸的活塞杆上;拉杆的另外一端穿过花键轴的内部空腔后与平行夹持式夹头连接,在夹紧气缸的活塞杆的动作下,通过拉杆能控制平行夹持式夹头处于夹紧状态或处于松开状态,从而利用平行夹持式夹头夹紧或松开大型电子元件;The parallel clamping type large-scale electronic component sticking and inserting operation head also includes a pull rod and a pull rod connecting sleeve. The lower ring is fixedly connected to the tie rod connecting sleeve, and there is a gap between the upper ring of the thrust bearing and the tie rod connecting sleeve. One end of the tie rod passes through the thrust bearing and is fixedly connected to the upper ring of the thrust bearing, so that the pull rod is connected to the clamp through the tie rod connecting sleeve. The other end of the pull rod passes through the inner cavity of the spline shaft and connects with the parallel clamping chuck. Under the action of the piston rod clamping the cylinder, the parallel clamping clamp can be controlled by the pull rod. The head is clamped or unclamped to clamp or loosen large electronic components with parallel clamping chucks;

在控制电机一的转动下,同步带一能带动L型滑块沿垂向上、下移动,从而带动夹紧气缸、拉杆连接套、推力轴承、拉杆、花键轴、花键轴套二和平行夹持式夹头一起沿垂向上、下移动;Under the control of the rotation of the motor one, the synchronous belt one can drive the L-shaped slider to move vertically up and down, thereby driving the clamping cylinder, the tie rod connection sleeve, the thrust bearing, the pull rod, the spline shaft, the spline shaft sleeve two and the parallel The clamping chucks move vertically up and down together;

同步带装置二的从动轮二与花键轴套一的外周面固接,通过控制电机二的转动,能带动从动轮二转动,从而依次带动花键轴套一、花键轴、花键轴套二、平行夹持式夹头、拉杆和推力轴承的上圈围绕花键轴的轴线在水平方向上转动,实现对平行夹持式夹头转角的控制。The driven wheel 2 of the synchronous belt device 2 is fixedly connected to the outer peripheral surface of the spline shaft sleeve 1. By controlling the rotation of the motor 2, the driven wheel 2 can be driven to rotate, thereby sequentially driving the spline shaft sleeve 1, the spline shaft, and the spline shaft Sleeve 2. The upper ring of the parallel clamping chuck, the pull rod and the thrust bearing rotates in the horizontal direction around the axis of the spline shaft, so as to realize the control of the rotation angle of the parallel clamping chuck.

优选的,L型滑块的一侧边和贴插头支座之间设置有导轨滑块组件,L型滑块的一侧边通过导轨滑块组件与贴插头支座连接;L型滑块的另外一侧边设置有轴承安装孔一,轴承安装孔一内部设置有向心轴承一,轴承安装孔一上部设置有轴承孔盖板,轴承孔盖板上设置有支撑架,夹紧气缸固接在支撑架上从而使得夹紧气缸设置在L型滑块上;花键轴的一端穿过L型滑块的另外一侧边伸入到向心轴承一的内圈中与向心轴承一配合连接,从而使得花键轴的一端转动连接在L型滑块上。Preferably, a guide rail slider assembly is arranged between one side of the L-shaped slider and the plug support, and one side of the L-shaped slider is connected with the plug support through the guide rail slider assembly; The other side is provided with a bearing mounting hole 1, and the inside of the bearing mounting hole 1 is provided with a centripetal bearing 1, and the upper part of the bearing mounting hole 1 is provided with a bearing hole cover plate, and a support frame is provided on the bearing hole cover plate, and the clamping cylinder is fixedly connected. On the support frame, the clamping cylinder is arranged on the L-shaped slider; one end of the spline shaft passes through the other side of the L-shaped slider and extends into the inner ring of the radial bearing 1 to cooperate with the radial bearing 1. Connect, so that one end of the spline shaft is connected to the L-shaped slider in rotation.

优选的,在贴插头支座的另外一端上设置有轴承安装孔二,在轴承安装孔二内设置有向心轴承二和向心轴承三,花键轴套一的外周面固接有上环体和下环体,上环体和下环体分别固接在向心轴承二和向心轴承三的内圈上从而使得花键轴套一转动连接在贴插头支座另外一端的内部;下环体的一端外露于轴承安装孔二,从动轮二套接在外露于轴承安装孔二的下环体的一端上从而使得从动轮二与花键轴套一的外周面固接。Preferably, a bearing mounting hole 2 is provided on the other end of the plug support, and a radial bearing 2 and a radial bearing 3 are provided in the bearing mounting hole 2, and the outer peripheral surface of the spline shaft sleeve 1 is fixedly connected with an upper ring body and the lower ring body, the upper ring body and the lower ring body are respectively fixed on the inner rings of the second radial bearing and the third radial bearing so that the spline sleeve is connected to the other end of the plug support by rotation; the lower One end of the ring body is exposed in the bearing installation hole 2, and the driven wheel 2 is sleeved on one end of the lower ring body exposed in the bearing installation hole 2 so that the outer peripheral surface of the driven wheel 2 and the spline shaft sleeve 1 is fixedly connected.

优选的,所述平行夹持式夹头包括夹头支座、左V型夹紧块、右V型夹紧块、左连接杆、右连接杆、左平板式夹爪和右平板式夹爪;在夹头支座上还设置有夹爪移动导杆,左平板式夹爪穿过夹爪移动导杆的一端且能沿夹爪移动导杆来、回移动,右平板式夹爪穿过夹爪移动导杆的另外一端且也能沿夹爪移动导杆来、回移动,在左平板式夹爪和右平板式夹爪之间的夹爪移动导杆上套接有复位压簧一;Preferably, the parallel clamping chuck includes a chuck support, a left V-shaped clamping block, a right V-shaped clamping block, a left connecting rod, a right connecting rod, a left flat jaw and a right flat jaw ; There is also a jaw moving guide rod on the chuck support, the left flat type jaw passes through one end of the jaw moving guide rod and can move back and forth along the jaw moving guide rod, and the right flat type jaw passes through the end of the jaw moving guide rod. The other end of the jaw moving guide rod can also move back and forth along the jaw moving guide rod, and a reset compression spring is sleeved on the jaw moving guide rod between the left flat type jaw and the right flat type jaw. ;

花键轴套二固接在夹头支座的内部,穿过花键轴套二后的花键轴的另外一端上固接有下限位环,通过下限位环与夹头支座相接触使得花键轴的另外一端与平行夹持式夹头连接;The second spline shaft sleeve is fixedly connected to the inside of the chuck support, and the other end of the spline shaft passing through the second spline shaft sleeve is fixedly connected with a lower limit ring, and the lower limit ring is in contact with the chuck support so that The other end of the spline shaft is connected with the parallel clamping chuck;

所述平行夹持式夹头还包括夹头滑块,夹头滑块设置在下限位环的内部且夹头滑块能沿下限位环上、下移动,左连接杆的一端铰接在夹头滑块上,右连接杆的一端也铰接在夹头滑块上,左V型夹紧块的中部铰接在夹头支座上,左V型夹紧块的一端与左平板式夹爪的外侧部相接触,左V型夹紧块的另外一端与左连接杆的另外一端铰接;右V型夹紧块的中部铰接在夹头支座上,右V型夹紧块的一端与右平板式夹爪的外侧部相接触,右V型夹紧块的另外一端与右连接杆的另外一端铰接;穿过花键轴的内部空腔后的拉杆的另外一端与夹头滑块固接。The parallel clamping collet also includes a collet slider, which is arranged inside the lower limit ring and can move up and down along the lower limit ring, and one end of the left connecting rod is hinged on the collet On the slider, one end of the right connecting rod is also hinged on the chuck slider, the middle part of the left V-shaped clamping block is hinged on the chuck support, and one end of the left V-shaped clamping block is connected to the outer side of the left flat jaw. The other end of the left V-shaped clamping block is hinged with the other end of the left connecting rod; the middle part of the right V-shaped clamping block is hinged on the chuck support, and one end of the right V-shaped clamping block is hinged with the right flat plate The outer parts of the jaws are in contact, and the other end of the right V-shaped clamping block is hinged with the other end of the right connecting rod; the other end of the pull rod passing through the inner cavity of the spline shaft is fixedly connected with the chuck slider.

优选的,夹头支座包括支座框体和设置在支座框体顶部上的支座套筒,花键轴套二固接在支座套筒内,下限位环固接在穿过花键轴套二的花键轴的另外一端上。Preferably, the chuck support includes a support frame and a support sleeve arranged on the top of the support frame, the second spline shaft sleeve is affixed in the support sleeve, and the lower limit ring is affixed to the through spline. On the other end of the spline shaft of the key shaft sleeve two.

优选的,支座套筒的内腔包括上安装孔和下安装孔,两个安装孔之间且位于支座套筒的内侧壁上设置有凸缘,花键轴套二固接在上安装孔内,花键轴的另外一端穿过花键轴套二位于下安装孔内,下限位环就固接在位于下安装孔内的花键轴的另外一端上;在下限位环的内部开有空腔,夹头滑块设置在下限位环的内部空腔中且夹头滑块能沿下限位环的内部空腔上、下移动。Preferably, the inner cavity of the support sleeve includes an upper mounting hole and a lower mounting hole, a flange is provided between the two mounting holes and on the inner side wall of the support sleeve, and the spline shaft sleeve is fixedly connected to the upper mounting hole. In the hole, the other end of the spline shaft passes through the spline shaft sleeve 2 and is located in the lower installation hole, and the lower limit ring is fixedly connected to the other end of the spline shaft located in the lower installation hole; the opening inside the lower limit ring There is a cavity, the collet slider is arranged in the inner cavity of the lower limiting ring, and the collet sliding block can move up and down along the inner cavity of the lower limiting ring.

优选的,在位于从动轮二和支座套筒之间的花键轴上固接有上限位环,在位于上限位环和支座套筒之间的花键轴上还套接有处于预压缩状态的缓冲压簧。Preferably, an upper limit ring is fixedly connected to the spline shaft between the driven wheel two and the support sleeve, and a pre-set ring is sleeved on the spline shaft between the upper limit ring and the support sleeve. Cushion spring in compressed state.

本发明还公开一种根据如上所述的平行夹持式大型电子元件贴插作业头的贴插方法,包括以下步骤:The present invention also discloses a method for attaching and inserting the above-mentioned parallel clamping type large-scale electronic component inserting operation head, which includes the following steps:

1)、贴插机确定好待贴插工位上每个元件在PCB板上的精准位置后,供料器或者料盘将待贴插的大型电子元件送到贴插头夹持元件的位置,贴插机将平行夹持式大型电子元件贴插作业头驱动到待贴插的大型电子元件上方,通过控制电机二动作,使得从动轮二转动,从而依次带动花键轴套一、花键轴、花键轴套二、平行夹持式夹头、拉杆和推力轴承的上圈围绕花键轴的轴线在水平方向上转动,将平行夹持式夹头旋转到大型电子元件的合理夹持方向,然后通过控制电机一动作,使得同步带装置一的同步带一带动L型滑块下移,从而带动夹紧气缸、拉杆连接套、拉杆、花键轴、花键轴套二和平行夹持式夹头一起下移;1) After the placement and insertion machine determines the precise position of each component on the PCB board at the insertion station, the feeder or tray sends the large electronic components to be inserted and inserted to the position of the clamping component of the plug, The placement and insertion machine drives the parallel clamping type large-scale electronic component insertion and insertion operation head to the top of the large electronic components to be inserted. By controlling the action of the second motor, the driven wheel 2 rotates, thereby driving the spline shaft sleeve 1 and the spline shaft in turn. 1. Spline sleeve 2. The upper ring of the parallel clamping chuck, the pull rod and the thrust bearing rotates in the horizontal direction around the axis of the spline shaft, and the parallel clamping chuck is rotated to the reasonable clamping direction of large electronic components , and then by controlling the action of the motor 1, the timing belt 1 of the timing belt device 1 drives the L-shaped slider to move down, thereby driving the clamping cylinder, the tie rod connecting sleeve, the pull rod, the spline shaft, the spline shaft sleeve 2 and the parallel clamping The type chuck moves down together;

2)、控制夹紧气缸的活塞杆动作,通过拉杆控制平行夹持式夹头处于夹紧状态,从而利用平行夹持式夹头夹紧大型电子元件;2) Control the movement of the piston rod of the clamping cylinder, and control the parallel clamping chuck to be in the clamping state through the pull rod, so that the parallel clamping chuck can be used to clamp large electronic components;

3)、通过控制电机一再次动作,使得同步带装置一的同步带一带动L型滑块上移,从而带动平行夹持式夹头上移,利用平行夹持式夹头将大型电子元件从供料器或者料盘中夹起,当上移到一定高度时,贴插机驱动平行夹持式大型电子元件贴插作业头移动过安装在贴插机台面的相机与光源组件,从平行夹持式夹头夹起的大型电子元件的下方对所述大型电子元件进行拍照,贴插机根据获取的电子元件底面图像并进行图形图像处理,分析大型电子元件引脚及方向与贴插位置要求的位置与方向的偏差,计算出各个直角坐标运动轴的位移值和大型电子元件需要转动的角度值后,通过控制电机二再次动作,控制平行夹持式夹头再次旋转对平行夹持式夹头转角进行调整,当平行夹持式夹头中的大型电子元件角度与PCB板上要求的电子元件角度一致时,通过贴插机驱动平行夹持式大型电子元件贴插作业头移动,使得平行夹持式夹头中的电子元件位于待贴工位的上方;3) By controlling the motor one to move again, the timing belt one of the synchronous belt device one drives the L-shaped slider to move up, thereby driving the parallel clamping chuck to move up, and the parallel clamping chuck is used to move large electronic components from Pick up from the feeder or tray, and when it moves up to a certain height, the placement and insertion machine drives the parallel clamping type large-scale electronic component placement and insertion operation head to move over the camera and light source components installed on the placement machine table, from the parallel clamp Take pictures of the large electronic components under the large electronic components clamped by the holding chuck, and the placement machine analyzes the pins and directions of the large electronic components and the insertion position requirements according to the acquired bottom surface image of the electronic components and performs graphic image processing After calculating the displacement value of each rectangular coordinate motion axis and the angle value that the large electronic component needs to rotate, by controlling the second action of the motor, the parallel clamping chuck is controlled to rotate again to the parallel clamping clamp. Adjust the angle of the head. When the angle of the large electronic components in the parallel clamping chuck is consistent with the angle of the electronic components required on the PCB, the parallel clamping large electronic component placement and insertion operation head is driven by the placement machine to move so that the parallel clamping type The electronic components in the clamping chuck are located above the station to be pasted;

4)、通过控制电机一动作,使得平行夹持式夹头带动大型电子元件一起下移,当大型电子元件的下方的引脚插入PCB板上贴插位置的孔内时,控制夹紧气缸的活塞杆动作,通过拉杆控制平行夹持式夹头处于张开状态,从而使得平行夹持式夹头松开对大型电子元件的夹持,再通过控制电机一动作,使得平行夹持式夹头上移,完成一个大型电子元件的贴插;4) By controlling the action of the motor, the parallel clamping chuck drives the large electronic components to move down together. When the pins below the large electronic components are inserted into the holes on the PCB board, the clamping cylinder is controlled. The piston rod moves, and the parallel clamping chuck is controlled by the pull rod to be in an open state, so that the parallel clamping chuck loosens the clamping of large electronic components, and then by controlling the motor to move, the parallel clamping chuck Move up to complete the placement and insertion of a large electronic component;

当完成第4)步骤后,转到执行第1)步骤对下一个大型电子元件进行贴插,直至完成所有大型电子元件的贴插。After step 4) is completed, go to step 1) to place and insert the next large electronic component until all large electronic components are placed.

优选的,在贴插头支座的另外一端上设置有轴承安装孔二,在轴承安装孔二内设置有向心轴承二和向心轴承三,花键轴套一的外周面固接有上环体和下环体,上环体和下环体分别固接在向心轴承二和向心轴承三的内圈上从而使得花键轴套一转动连接在贴插头支座另外一端的内部;下环体的一端外露于轴承安装孔二,从动轮二套接在外露于轴承安装孔二的下环体的一端上从而使得从动轮二与花键轴套一的外周面固接;Preferably, a bearing mounting hole 2 is provided on the other end of the plug support, and a radial bearing 2 and a radial bearing 3 are provided in the bearing mounting hole 2, and the outer peripheral surface of the spline shaft sleeve 1 is fixedly connected with an upper ring body and the lower ring body, the upper ring body and the lower ring body are respectively fixed on the inner rings of the second radial bearing and the third radial bearing so that the spline sleeve is connected to the other end of the plug support by rotation; the lower One end of the ring body is exposed in the bearing installation hole 2, and the driven wheel 2 is sleeved on one end of the lower ring body exposed in the bearing installation hole 2, so that the outer peripheral surface of the driven wheel 2 and the spline shaft sleeve 1 is fixed;

所述平行夹持式夹头包括夹头支座、左V型夹紧块、右V型夹紧块、左连接杆、右连接杆、左平板式夹爪和右平板式夹爪;在夹头支座上还设置有夹爪移动导杆,左平板式夹爪穿过夹爪移动导杆的一端且能沿夹爪移动导杆来、回移动,右平板式夹爪穿过夹爪移动导杆的另外一端且也能沿夹爪移动导杆来、回移动,在左平板式夹爪和右平板式夹爪之间的夹爪移动导杆上套接有复位压簧一;花键轴套二固接在夹头支座的内部,穿过花键轴套二后的花键轴的另外一端上固接有下限位环,通过下限位环与夹头支座相接触使得花键轴的另外一端与平行夹持式夹头连接;所述平行夹持式夹头还包括夹头滑块,夹头滑块设置在下限位环的内部且夹头滑块能沿下限位环上、下移动,左连接杆的一端铰接在夹头滑块上,右连接杆的一端也铰接在夹头滑块上,左V型夹紧块的中部铰接在夹头支座上,左V型夹紧块的一端与左平板式夹爪的外侧部相接触,左V型夹紧块的另外一端与左连接杆的另外一端铰接;右V型夹紧块的中部铰接在夹头支座上,右V型夹紧块的一端与右平板式夹爪的外侧部相接触,右V型夹紧块的另外一端与右连接杆的另外一端铰接;穿过花键轴的内部空腔后的拉杆的另外一端与夹头滑块固接;The parallel clamping chuck includes a chuck support, a left V-shaped clamping block, a right V-shaped clamping block, a left connecting rod, a right connecting rod, a left flat jaw and a right flat jaw; There is also a jaw moving guide rod on the head support, the left flat jaw passes through one end of the jaw moving guide rod and can move back and forth along the jaw moving guide rod, and the right flat jaw moves through the jaw moving guide The other end of the guide rod can also move back and forth along the movable guide rod of the jaws, and a return pressure spring 1 is sleeved on the jaw moving guide rod between the left flat type gripper and the right flat type gripper; the spline The second shaft sleeve is firmly connected to the inside of the chuck support, and the other end of the spline shaft passing through the second spline shaft sleeve is fixedly connected with a lower limit ring, through which the lower limit ring is in contact with the chuck support to make the spline The other end of the shaft is connected with the parallel clamping collet; the parallel clamping collet also includes a collet slider, which is arranged inside the lower limit ring and the collet slider can move along the lower limit ring. , moving down, one end of the left connecting rod is hinged on the chuck slider, one end of the right connecting rod is also hinged on the chuck slider, the middle part of the left V-shaped clamping block is hinged on the chuck support, and the left V-shaped One end of the clamping block is in contact with the outer part of the left flat jaw, the other end of the left V-shaped clamping block is hinged with the other end of the left connecting rod; the middle part of the right V-shaped clamping block is hinged on the chuck support , one end of the right V-shaped clamping block is in contact with the outer part of the right flat jaw, and the other end of the right V-shaped clamping block is hinged with the other end of the right connecting rod; after passing through the inner cavity of the spline shaft The other end of the pull rod is fixedly connected with the chuck slider;

所述第1)步骤和第3)步骤中平行夹持式夹头旋转是通过控制电机二动作,依次带动同步带装置二的从动轮二、下环体、花键轴套一、花键轴、花键轴套二、平行夹持式夹头、拉杆和推力轴承的上圈一起转动来实现的。In the first) step and the third) step, the parallel clamping chuck rotates by controlling the action of the motor two, which sequentially drives the driven wheel two, the lower ring body, the spline shaft sleeve one, and the spline shaft of the synchronous belt device two , spline shaft sleeve 2, parallel clamping chuck, pull rod and the upper ring of the thrust bearing rotate together to realize.

优选的,所述第2)步骤中控制平行夹持式夹头处于夹紧状态是通过控制夹紧气缸的活塞杆收缩,带动拉杆连接套、推力轴承、拉杆和夹头滑块上移,当夹头滑块向上移动时,通过左连接杆带动左V型夹紧块围绕左V型夹紧块和夹头支座的铰接点转动以及通过右连接杆带动右V型夹紧块围绕右V型夹紧块和夹头支座的铰接点转动,从而利用左V型夹紧块的一端推动左平板式夹爪沿夹爪移动导杆移动以及利用右V型夹紧块的一端推动右平板式夹爪沿夹爪移动导杆移动,使得左平板式夹爪和右平板式夹爪逐渐靠拢来实现的,在平行夹持式夹头处于夹紧状态时,位于左平板式夹爪和右平板式夹爪之间的复位压簧一会被压缩,处于压缩状态;Preferably, in the second) step, controlling the parallel clamping chuck to be in the clamping state is by controlling the piston rod of the clamping cylinder to shrink, driving the connecting sleeve of the tie rod, the thrust bearing, the pull rod and the slider of the chuck to move upward, when When the chuck slider moves upward, the left V-shaped clamping block is driven to rotate around the hinge point of the left V-shaped clamping block and the chuck support through the left connecting rod, and the right V-shaped clamping block is driven to rotate around the right V-shaped clamping block through the right connecting rod. The hinge point of the V-shaped clamping block and the chuck support is rotated, so that one end of the left V-shaped clamping block is used to push the left flat plate jaw to move along the jaw movement guide rod, and one end of the right V-shaped clamping block is used to push the right plate The clamping jaw moves along the clamping jaw moving guide rod, so that the left flat clamping jaw and the right flat clamping jaw gradually move closer together. When the parallel clamping clamping chuck is in the clamping state, it is located The return compression spring between the flat jaws is compressed for a while and is in a compressed state;

所述第4)步骤中控制平行夹持式夹头处于张开状态是通过控制夹紧气缸的活塞杆伸出,在复位压簧一的回复力作用下,左平板式夹爪和右平板式夹爪沿夹爪移动导杆朝相互远离的方向移动来实现的。In the 4th step, controlling the parallel clamping chuck to be in the open state is by controlling the piston rod of the clamping cylinder to extend out. This is achieved by moving the jaws along the jaw moving guides in directions away from each other.

本发明的有益效果在于:本发明能将大型电子元件快速而准确地贴插到PCB板上,提高了贴插机的贴插速度、贴插精度以及工作效率。本发明通过结构设计,能精确的对平行夹持式夹头的升降过程、旋转过程和夹持过程进行控制,进一步提高了大型电子元件的贴插精度。通过设置推力轴承、拉杆、拉杆连接套和夹紧气缸活塞杆相配合的结构,使得平行夹持式夹头在夹紧电子元件时不会因为平行夹持式夹头的角度旋转而改变夹紧的状态。通过设置夹头滑块、连接杆、V型夹紧块与平板式夹爪相配合,从而能方便快捷的对平行夹持式夹头的夹紧状态和松开状态进行控制。通过在花键轴上设置上、下限位环以及通过设置缓冲压簧与平行夹持式夹头配合,可以使得当在贴插过程中,由于某种失误导致贴插头出现从上往下的撞击时,保证平行夹持式夹头上夹持的电子元件不会自动掉落,也不会由于存在从下往上的撞击力而破坏贴插头。The beneficial effect of the present invention is that: the present invention can quickly and accurately paste and insert large-scale electronic components on the PCB board, and improve the inserting speed, inserting accuracy and work efficiency of the inserting machine. Through structural design, the invention can accurately control the lifting process, rotating process and clamping process of the parallel clamping chuck, and further improves the insertion accuracy of large electronic components. By setting the thrust bearing, pull rod, pull rod connecting sleeve and clamping cylinder piston rod to cooperate with each other, the parallel clamping chuck will not change the clamping due to the angular rotation of the parallel clamping chuck when clamping electronic components. status. By arranging collet sliders, connecting rods, V-shaped clamping blocks to cooperate with flat clamping jaws, the clamping state and loosening state of the parallel clamping collets can be controlled conveniently and quickly. By setting the upper and lower limit rings on the spline shaft and by setting the buffer spring to cooperate with the parallel clamping chuck, it is possible to make the plug bump from top to bottom due to some mistakes during the insertion process. , to ensure that the electronic components clamped on the parallel clamping chuck will not automatically fall, and the plug will not be damaged due to the impact force from bottom to top.

附图说明Description of drawings

图1为本发明实施例中平行夹持式大型电子元件贴插作业头的立体结构示意图;Fig. 1 is a three-dimensional structural schematic diagram of a parallel clamping type large-scale electronic component sticking and inserting operation head in an embodiment of the present invention;

图2为本发明实施例中平行夹持式大型电子元件贴插作业头沿花键轴轴向的剖视结构示意图;Fig. 2 is a schematic cross-sectional structure diagram of a parallel clamping type large-scale electronic component sticking and inserting operation head along the axis of the spline shaft in an embodiment of the present invention;

图3为图2中A部放大结构示意图;Fig. 3 is a schematic diagram of the enlarged structure of part A in Fig. 2;

图4为图2中B部放大结构示意图;Fig. 4 is a schematic diagram of the enlarged structure of part B in Fig. 2;

图5为图2中去掉大型电子元件后的平行夹持式夹头处的局部放大结构示意图;Fig. 5 is a partial enlarged structural schematic diagram of the parallel clamping chuck after removing the large electronic components in Fig. 2;

图6为图1中去掉大型电子元件后的平行夹持式夹头处的局部放大结构示意图;Fig. 6 is a partial enlarged structural schematic diagram of the parallel clamping chuck after removing the large electronic components in Fig. 1;

图7为图5中C部放大结构示意图;Fig. 7 is a schematic diagram of the enlarged structure of part C in Fig. 5;

图中:1. 贴插头支座,2. 同步带装置一,211. 同步带一,3. 控制电机一,4. L型滑块,5. 夹紧气缸,6. 同步带装置二,611. 从动轮二,7. 控制电机二,8. 大型电子元件,9. 平行夹持式夹头,10. 花键轴,11. 花键轴套一,12. 花键轴套二,13. 拉杆,14. 拉杆连接套,15. 推力轴承,16. 活动支架,17. 导轨滑块组件,18. 向心轴承一,19. 轴承孔盖板,20. 支撑架,21. 向心轴承二,22. 向心轴承三,23. 上环体,24. 下环体,25. 夹头支座,251. 支座框体,252. 支座套筒,26. 左V型夹紧块,27. 右V型夹紧块,28. 左连接杆,29. 右连接杆,30. 左平板式夹爪,31. 右平板式夹爪,32. 夹爪移动导杆,33. 复位压簧一,34. 下限位环,35. 夹头滑块,36. 销轴一,37. 销轴二,38. 下安装孔,39. 凸缘,40.上限位环,41. 缓冲压簧。Among the figure: 1. plug support, 2. synchronous belt device one, 211. synchronous belt one, 3. control motor one, 4. L-shaped slide block, 5. clamping cylinder, 6. synchronous belt device two, 611 . Driven wheel 2, 7. Control motor 2, 8. Large electronic components, 9. Parallel clamping chuck, 10. Spline shaft, 11. Spline sleeve 1, 12. Spline sleeve 2, 13. Tie rod, 14. Tie rod connection sleeve, 15. Thrust bearing, 16. Movable bracket, 17. Guide rail slider assembly, 18. Radial bearing one, 19. Bearing hole cover plate, 20. Support frame, 21. Radial bearing two , 22. Radial bearing three, 23. Upper ring body, 24. Lower ring body, 25. Collet support, 251. Support frame, 252. Support sleeve, 26. Left V-shaped clamping block, 27. Right V-shaped clamping block, 28. Left connecting rod, 29. Right connecting rod, 30. Left flat clamping jaw, 31. Right flat clamping jaw, 32. Gripper moving guide rod, 33. Return compression spring One, 34. Lower limit ring, 35. Chuck slider, 36. Pin one, 37. Pin two, 38. Lower mounting hole, 39. Flange, 40. Upper limit ring, 41. Buffer compression spring.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明的技术方案做进一步详细的阐述。The technical solutions of the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

实施例:如图1至图3所示,一种平行夹持式大型电子元件贴插作业头,包括贴插头支座1、设置在贴插头支座1一端上的同步带装置一2以及用于驱动同步带装置一2的控制电机一3(同步带装置一2包括主动轮一、从动轮一和同步带一211)、固接在同步带装置一的同步带一211上的L型滑块4、设置在L型滑块4上的夹紧气缸5和设置在贴插头支座1另外一端上的同步带装置二6以及用于驱动同步带装置二6的控制电机二7(同步带装置二包括主动轮二、从动轮二611和同步带二);Embodiment: as shown in Fig. 1 to Fig. 3, a kind of parallel clamping type large-scale electronic component pasting and inserting work head, comprises sticking plug support 1, the synchronous belt device-2 that is arranged on one end of plug sticking support 1 and uses Drive the control motor-3 of synchronous belt device-2 (synchronous belt device-2 comprises driving wheel-1, driven wheel-1 and synchronous belt-1 211), be fixed on the L-shaped sliding belt on the synchronous belt-1211 of synchronous belt device-1 Block 4, the clamping cylinder 5 arranged on the L-shaped slide block 4 and the timing belt device two 6 arranged on the other end of the plug support 1 and the control motor two 7 for driving the timing belt device two 6 (synchronous belt Device two includes driving wheel two, driven wheel two 611 and synchronous belt two);

所述平行夹持式大型电子元件贴插作业头还包括滚珠花键组件和用于夹取大型电子元件8的平行夹持式夹头9,滚珠花键组件包括中空的花键轴10、花键轴套一11和花键轴套二12,花键轴套一11转动连接在贴插头支座1另外一端的内部,花键轴套二12固接在平行夹持式夹头9的内部,花键轴10的一端转动连接在L型滑块4上,花键轴10的另外一端依次穿过花键轴套一11和花键轴套二12伸入到平行夹持式夹头9中与平行夹持式夹头9连接;The parallel clamping type large-scale electronic component insertion operation head also includes a ball spline assembly and a parallel clamping chuck 9 for clamping large electronic components 8. The ball spline assembly includes a hollow spline shaft 10, a spline The first key shaft sleeve 11 and the second spline shaft sleeve 12, the first spline shaft sleeve 11 is rotatably connected to the inside of the other end of the plug support 1, and the second spline shaft sleeve 12 is fixedly connected to the inside of the parallel clamping chuck 9 , one end of the spline shaft 10 is rotatably connected to the L-shaped slider 4, and the other end of the spline shaft 10 passes through the first spline sleeve 11 and the second spline sleeve 12 to extend into the parallel clamping chuck 9 The center is connected with the parallel clamping chuck 9;

所述平行夹持式大型电子元件贴插作业头还包括拉杆13和拉杆连接套14,拉杆连接套14固接在夹紧气缸5的活塞杆上,在拉杆连接套14的内部还设置有推力轴承15,推力轴承15的下圈与拉杆连接套14固接,推力轴承15的上圈与拉杆连接套14之间留有间隙,拉杆13的一端穿过推力轴承15与推力轴承15的上圈固接,从而使得拉杆13通过拉杆连接套14连接在夹紧气缸5的活塞杆上;拉杆13的另外一端穿过花键轴10的内部空腔后与平行夹持式夹头9连接,在夹紧气缸5的活塞杆的动作下,通过拉杆13能控制平行夹持式夹头9处于夹紧状态或处于松开状态,从而利用平行夹持式夹头9夹紧或松开大型电子元件8;此处设置推力轴承以及将推力轴承的下圈与拉杆连接套固接,推力轴承的上圈与轴承安装孔三的内侧壁之间留有间隙且将推力轴承的上圈与拉杆的一端固接是为了保证在平行夹持式夹头转动时,拉杆与拉杆连接套处于断开的状态,因为当平行夹持式夹头转动时,拉杆也是一起转动的,此时如果拉杆不与拉杆连接套断开,拉杆连接套就会和拉杆一起转动,而拉杆连接套又是和夹紧气缸的活塞杆连接在一起的,因此这样设置避免了夹紧气缸的活塞杆旋转,使得拉杆(或者拉索)不产生扭转变形,即平行夹持式夹头在夹紧电子元件时不会因为平行夹持式夹头的角度旋转而改变夹紧的状态。The parallel clamping type large-scale electronic component sticking and inserting operation head also includes a pull rod 13 and a pull rod connecting sleeve 14. The pull rod connecting sleeve 14 is fixedly connected to the piston rod of the clamping cylinder 5, and a thrust force is also provided inside the pull rod connecting sleeve 14. Bearing 15, the lower ring of the thrust bearing 15 is firmly connected with the tie rod connecting sleeve 14, there is a gap between the upper ring of the thrust bearing 15 and the tie rod connecting sleeve 14, and one end of the pull rod 13 passes through the thrust bearing 15 and the upper ring of the thrust bearing 15 Affixed, so that the pull rod 13 is connected to the piston rod of the clamping cylinder 5 through the pull rod connecting sleeve 14; the other end of the pull rod 13 passes through the inner cavity of the spline shaft 10 and is connected with the parallel clamping chuck 9. Under the action of the piston rod of the clamping cylinder 5, the parallel clamping chuck 9 can be controlled to be in the clamping state or in the loosening state through the pull rod 13, so that the parallel clamping chuck 9 can be used to clamp or loosen large electronic components 8. The thrust bearing is set here and the lower ring of the thrust bearing is fixedly connected to the connecting sleeve of the tie rod. There is a gap between the upper ring of the thrust bearing and the inner wall of the bearing installation hole 3 and the upper ring of the thrust bearing is connected to one end of the tie rod. The fixed connection is to ensure that when the parallel clamping chuck rotates, the tie rod and the tie rod connecting sleeve are in a disconnected state, because when the parallel clamping chuck rotates, the pull rod also rotates together. When the connection sleeve is disconnected, the tie rod connection sleeve will rotate together with the pull rod, and the tie rod connection sleeve is connected with the piston rod of the clamping cylinder, so this setting prevents the rotation of the piston rod of the clamping cylinder, so that the pull rod (or Cable) does not produce torsional deformation, that is, when the parallel clamping chuck clamps electronic components, the clamping state will not be changed due to the angular rotation of the parallel clamping chuck.

在控制电机一3的转动下,同步带一211能带动L型滑块4沿垂向上、下移动,从而带动夹紧气缸5、拉杆连接套14、推力轴承15、拉杆13、花键轴10、花键轴套二12和平行夹持式夹头9一起沿垂向上、下移动;Under the rotation of the control motor one 3, the synchronous belt one 211 can drive the L-shaped slider 4 to move vertically up and down, thereby driving the clamping cylinder 5, the tie rod connecting sleeve 14, the thrust bearing 15, the pull rod 13, and the spline shaft 10 1. The second spline shaft sleeve 12 and the parallel clamping chuck 9 move vertically up and down together;

同步带装置二的从动轮二611与花键轴套一11的外周面固接,通过控制电机二7的转动,能带动从动轮二611转动,从而依次带动花键轴套一11、花键轴10、花键轴套二12、平行夹持式夹头9、拉杆13和推力轴承15的上圈围绕花键轴10的轴线在水平方向上转动,实现对平行夹持式夹头转角的控制。通过上述结构设计,使得本实施例能将大型电子元件快速而准确地贴插到PCB板上,提高了贴插机的贴插速度、贴插精度以及工作效率。在本实施例中,控制电机一3采用伺服电机,控制电机二7采用步进电机。控制电机一3固接在贴插头支座1的一端上,主动轮一固接在控制电机一3的转轴上,在贴插头支座1上还设置有活动支架16,活动支架16能沿贴插头支座1在垂向上来、回移动,从动轮一转动连接在活动支架16上,主动轮一和从动轮一之间通过同步带一211配合传动连接起来,设置活动支架后将能通过活动支架对从动轮一进行上下调节,从而能方便快捷的将同步带张紧。在本实施例中,拉杆13也可以采用软性无弹性的拉索来替代,拉杆13穿过花键轴10的空腔且拉杆13与花键轴10空腔的内侧壁之间留有间隙。The driven wheel 2 611 of the synchronous belt device 2 is fixedly connected to the outer peripheral surface of the spline shaft sleeve 11. By controlling the rotation of the motor 2 7, the driven wheel 2 611 can be driven to rotate, thereby sequentially driving the spline shaft sleeve 11 and the spline shaft sleeve 11. The shaft 10, the spline sleeve 2 12, the parallel clamping chuck 9, the pull rod 13 and the upper ring of the thrust bearing 15 rotate in the horizontal direction around the axis of the spline shaft 10 to realize the adjustment of the parallel clamping chuck rotation angle. control. Through the above structural design, this embodiment can quickly and accurately paste and insert large electronic components on the PCB, improving the insertion speed, insertion accuracy and work efficiency of the placement machine. In this embodiment, the first control motor 3 is a servo motor, and the second control motor 7 is a stepper motor. Control motor-3 is fixedly connected on an end of sticking plug support 1, driving wheel-1 is fixedly connected on the rotating shaft of control motor-3, is also provided with movable support 16 on sticking plug support 1, and movable support 16 can stick along The plug support 1 moves back and forth vertically, and the driven wheel 1 is connected to the movable support 16 by rotation, and the driving wheel 1 and the driven wheel 1 are connected by synchronous belt 1 211 to cooperate with the transmission. The bracket adjusts the driven wheel 1 up and down, so that the synchronous belt can be tensioned conveniently and quickly. In this embodiment, the pull rod 13 can also be replaced by a soft and inelastic cable, the pull rod 13 passes through the cavity of the spline shaft 10 and there is a gap between the pull rod 13 and the inner side wall of the cavity of the spline shaft 10 .

如图2和图3所示,L型滑块4的一侧边和贴插头支座1之间设置有导轨滑块组件17,L型滑块4的一侧边通过导轨滑块组件17与贴插头支座1连接,当L型滑块4在同步带一211的带动下沿垂向上、下移动时,就能通过导轨滑块组件17进行导向,从而保证L型滑块移动得更加平稳;L型滑块4的另外一侧边设置有轴承安装孔一,轴承安装孔一内部设置有向心轴承一18,轴承安装孔一上部设置有轴承孔盖板19,轴承孔盖板19上设置有支撑架20,夹紧气缸5固接在支撑架20上从而使得夹紧气缸5设置在L型滑块4上;花键轴10的一端穿过L型滑块4的另外一侧边伸入到向心轴承一18的内圈中与向心轴承一18配合连接,从而使得花键轴10的一端转动连接在L型滑块4上。在本实施例中,支撑架20为L型。As shown in Figure 2 and Figure 3, a guide rail slider assembly 17 is arranged between one side of the L-shaped slider 4 and the plug support 1, and one side of the L-shaped slider 4 passes through the guide rail slider assembly 17 and When the plug support 1 is connected, when the L-shaped slider 4 moves vertically up and down under the drive of the synchronous belt 1 211, it can be guided by the guide rail slider assembly 17, thereby ensuring that the L-shaped slider moves more smoothly The other side of the L-shaped slide block 4 is provided with a bearing mounting hole 1, and the inside of the bearing mounting hole 1 is provided with a centripetal bearing 18, and the upper part of the bearing mounting hole 1 is provided with a bearing hole cover plate 19, and on the bearing hole cover plate 19 A support frame 20 is provided, and the clamping cylinder 5 is affixed to the support frame 20 so that the clamping cylinder 5 is arranged on the L-shaped slider 4; one end of the spline shaft 10 passes through the other side of the L-shaped slider 4 Extend into the inner ring of the radial bearing one 18 and cooperate with the radial bearing one 18 so that one end of the spline shaft 10 is rotatably connected to the L-shaped slider 4 . In this embodiment, the support frame 20 is L-shaped.

如图2和图4所示,在贴插头支座1的另外一端上设置有轴承安装孔二,在轴承安装孔二内设置有向心轴承二21和向心轴承三22,花键轴套一11的外周面固接有上环体23和下环体24,上环体23和下环体24分别固接在向心轴承二21和向心轴承三22的内圈上从而使得花键轴套一11转动连接在贴插头支座1另外一端的内部;下环体24的一端外露于轴承安装孔二,从动轮二611套接在外露于轴承安装孔二的下环体24的一端上从而使得从动轮二611与花键轴套一11的外周面固接。控制电机二7固接在贴插头支座1的另外一端上,主动轮二固接在控制电机二7的转轴上,主动轮二和从动轮二611通过同步带二配合传动连接。当控制电机二7转动时,依次通过主动轮二、同步带二和从动轮二611带动下环体24转动,下环体24转动又依次带动键轴套一11、花键轴10、花键轴套二12和平行夹持式夹头9转动,从而对平行夹持式夹头转角进行控制。As shown in Fig. 2 and Fig. 4, a bearing mounting hole 2 is provided on the other end of the plug support 1, and a radial bearing 2 21 and a radial bearing 3 22 are arranged in the bearing mounting hole 2, and the spline bushing An upper ring body 23 and a lower ring body 24 are fixedly connected to the outer peripheral surface of the first 11, and the upper ring body 23 and the lower ring body 24 are respectively fixed on the inner rings of the radial bearing two 21 and the radial bearing three 22 so that the spline The shaft sleeve 11 is rotatably connected to the inside of the other end of the plug support 1; one end of the lower ring body 24 is exposed to the bearing installation hole 2, and the driven wheel 2 611 is sleeved on one end of the lower ring body 24 exposed to the bearing installation hole 2 Thus, the driven wheel 2 611 is fixedly connected to the outer peripheral surface of the spline sleeve 11. Control motor two 7 is affixed on the other end of sticking plug support 1, driving wheel two is affixed on the rotating shaft of control motor two 7, and driving wheel two and driven wheel two 611 are connected by synchronous belt two cooperation transmission. When the control motor two 7 rotates, the lower ring body 24 is driven to rotate by the driving wheel two, the synchronous belt two and the driven wheel two 611 successively, and the lower ring body 24 rotates to drive the key shaft sleeve one 11, the spline shaft 10, the spline in turn The shaft sleeve 2 12 and the parallel clamping chuck 9 rotate, thereby controlling the rotation angle of the parallel clamping chuck.

如图5至图7所示,所述平行夹持式夹头9包括夹头支座25、左V型夹紧块26、右V型夹紧块27、左连接杆28、右连接杆29、左平板式夹爪30和右平板式夹爪31;在夹头支座25上还设置有夹爪移动导杆32,左平板式夹爪30穿过夹爪移动导杆32的一端且能沿夹爪移动导杆32来、回移动,右平板式夹爪31穿过夹爪移动导杆32的另外一端且也能沿夹爪移动导杆32来、回移动,在左平板式夹爪30和右平板式夹爪31之间的夹爪移动导杆32上套接有复位压簧一33;As shown in Figures 5 to 7, the parallel clamping chuck 9 includes a chuck support 25, a left V-shaped clamping block 26, a right V-shaped clamping block 27, a left connecting rod 28, and a right connecting rod 29 , the left plate type jaw 30 and the right plate type jaw 31; Also be provided with jaw moving guide bar 32 on chuck support 25, left plate type jaw 30 passes through an end of jaw moving guide bar 32 and can Move back and forth along the jaw moving guide bar 32, and the right plate type jaw 31 passes through the other end of the jaw moving guide bar 32 and can also move back and forth along the jaw moving guide bar 32. 30 and the jaw movement guide rod 32 between the right plate type jaw 31 is sleeved with a return compression spring 1 33;

花键轴套二12固接在夹头支座25的内部,穿过花键轴套二12后的花键轴10的另外一端上固接有下限位环34,通过下限位环34与夹头支座25相接触使得花键轴10的另外一端与平行夹持式夹头9连接;The second spline shaft sleeve 12 is affixed to the inside of the chuck support 25, and the other end of the spline shaft 10 passing through the second spline shaft sleeve 12 is affixed with a lower limit ring 34, and the lower limit ring 34 is connected with the clip The head support 25 is in contact so that the other end of the spline shaft 10 is connected with the parallel clamping chuck 9;

所述平行夹持式夹头9还包括夹头滑块35,夹头滑块35设置在下限位环34的内部且夹头滑块35能沿下限位环34上、下移动,左连接杆28的一端铰接在夹头滑块35上,右连接杆29的一端也铰接在夹头滑块35上,左V型夹紧块26的中部(即角部)通过销轴一36铰接在夹头支座25上,左V型夹紧块26的一端与左平板式夹爪30的外侧部相接触,左V型夹紧块26的另外一端与左连接杆28的另外一端铰接;右V型夹紧块27的中部(即角部)通过销轴二37铰接在夹头支座25上,右V型夹紧块27的一端与右平板式夹爪31的外侧部相接触,右V型夹紧块27的另外一端与右连接杆29的另外一端铰接;穿过花键轴10的内部空腔后的拉杆13的另外一端与夹头滑块35固接。在本实施例中,夹爪移动导杆32共设置有两个,两个夹爪移动导杆32相互平行且两个夹爪移动导杆32水平设置,销轴一36和销轴二37相互平行且销轴一36和销轴二37也是水平设置,销轴一36和销轴二37与两个夹爪移动导杆32处于垂直状态。当夹紧气缸5的活塞杆收缩时,依次通过拉杆连接套14、推力轴承15和拉杆13带动夹头滑块35向上移动时,在左连接杆28和右连接杆29的作用下,左V型夹紧块26和右V型夹紧块27分别围绕销轴一36和销轴二37转动,从而利用左V型夹紧块26的一端推动左平板式夹爪30沿夹爪移动导杆32移动以及利用右V型夹紧块27的一端推动右平板式夹爪31沿夹爪移动导杆32移动,使得左平板式夹爪30和右平板式夹爪31逐渐靠拢,将大型电子元件8夹紧,同时,在受到左平板式夹爪30和右平板式夹爪31的作用下,位于左平板式夹爪30和右平板式夹爪31之间的复位压簧一33会被压缩,处于压缩状态。当夹紧气缸5的活塞杆伸出时,在复位压簧一33的回复力作用下,左平板式夹爪30和右平板式夹爪31沿夹爪移动导杆32朝相互远离的方向移动,将大型电子元件8松开。Described parallel clamping collet 9 also comprises collet slide block 35, and collet slide block 35 is arranged on the inside of lower limit ring 34 and collet slide block 35 can move up and down along lower limit ring 34, and left connecting rod One end of 28 is hinged on the collet slider 35, and one end of the right connecting rod 29 is also hinged on the collet slider 35, and the middle part (i.e. corner) of the left V-shaped clamping block 26 is hinged on the clamp by pin one 36. On the head support 25, one end of the left V-shaped clamping block 26 is in contact with the outer side of the left flat plate jaw 30, and the other end of the left V-shaped clamping block 26 is hinged with the other end of the left connecting rod 28; The middle part (that is, the corner) of the type clamping block 27 is hinged on the chuck support 25 through the pin shaft 2 37, and one end of the right V-shaped clamping block 27 is in contact with the outer side of the right flat plate jaw 31, and the right V The other end of the type clamping block 27 is hinged with the other end of the right connecting rod 29; In this embodiment, there are two jaw moving guide rods 32, the two jaw moving guide rods 32 are parallel to each other and the two jaw moving guide rods 32 are arranged horizontally, and the first pin 36 and the second pin 37 are connected to each other. Parallel and pin one 36 and pin two 37 are also horizontally arranged, and pin one 36 and pin two 37 are in vertical state with two jaws moving guide rods 32. When the piston rod of the clamping cylinder 5 shrinks, when the chuck slider 35 is driven upward by the pull rod connecting sleeve 14, the thrust bearing 15 and the pull rod 13, under the action of the left connecting rod 28 and the right connecting rod 29, the left V Type clamping block 26 and right V-shaped clamping block 27 rotate around pin shaft 1 36 and pin shaft 2 37 respectively, thereby utilize one end of left V-shaped clamping block 26 to push left flat-plate type jaw 30 to move guide rod along jaw 32 moves and utilizes one end of the right V-shaped clamping block 27 to push the right flat-type jaw 31 to move along the jaw movement guide rod 32, so that the left flat-type jaw 30 and the right flat-type jaw 31 gradually move closer, and the large electronic components 8 clamping, at the same time, under the action of the left flat jaw 30 and the right flat jaw 31, the return compression spring 33 between the left flat jaw 30 and the right flat jaw 31 will be compressed , in a compressed state. When the piston rod of the clamping cylinder 5 is stretched out, under the restoring force of the reset compression spring 1 33, the left flat-type jaw 30 and the right flat-type jaw 31 move toward the direction away from each other along the jaw moving guide rod 32 , loosen the large electronic component 8 .

夹头支座25包括支座框体251和设置在支座框体251顶部上的支座套筒252,花键轴套二12固接在支座套筒252内,下限位环34固接在穿过花键轴套二12的花键轴10的另外一端上。The chuck support 25 includes a support frame body 251 and a support sleeve 252 arranged on the top of the support frame body 251, the second spline shaft sleeve 12 is affixed in the support sleeve 252, and the lower stop ring 34 is affixed On the other end of the spline shaft 10 that passes through the spline shaft sleeve two 12.

支座套筒252的内腔包括上安装孔和下安装孔38,两个安装孔之间且位于支座套筒252的内侧壁上设置有凸缘39,花键轴套二12固接在上安装孔内,花键轴10的另外一端穿过花键轴套二12位于下安装孔38内,下限位环34就固接在位于下安装孔38内的花键轴10的另外一端上;在下限位环34的内部开有空腔,夹头滑块35设置在下限位环34的内部空腔中且夹头滑块35能沿下限位环34的内部空腔上、下移动。The inner cavity of the support sleeve 252 includes an upper mounting hole and a lower mounting hole 38, and a flange 39 is arranged on the inner side wall of the support sleeve 252 between the two mounting holes, and the second spline shaft sleeve 12 is fixed on the In the upper mounting hole, the other end of the spline shaft 10 passes through the spline shaft sleeve 12 and is located in the lower mounting hole 38, and the lower limit ring 34 is fixedly connected to the other end of the spline shaft 10 located in the lower mounting hole 38. There is a cavity inside the lower limit ring 34, the chuck slider 35 is arranged in the inner cavity of the lower limit ring 34 and the chuck slider 35 can move up and down along the inner cavity of the lower limit ring 34.

如图4至图6所示,在位于从动轮二611和支座套筒252之间的花键轴10上固接有上限位环40,在位于上限位环40和支座套筒252之间的花键轴10上还套接有处于预压缩状态的缓冲压簧41。在缓冲压簧的压力作用下,正常工作时,平行夹持式夹头位于花键轴的最下方,但是当在贴插过程中,由于某种失误导致贴插头出现从上往下的撞击时,撞击力会克服缓冲压簧的阻力使平行夹持式夹头上升,同时由于采用夹紧气缸控制拉杆,电子元件被在夹持的过程中,夹紧气缸有杆腔始终存在气压,当平行夹持式夹头受到撞击力上升时,气缸中的活塞在气压的作用下也会同时上升,可以保证平行夹持式夹头上夹持的电子元件不会自动掉落,也不会由于存在从下往上的撞击力而破坏贴插头。在本实施例中,上限位环40和下限位环34均采用紧定螺钉与花键轴10固接在一起。As shown in FIGS. 4 to 6 , an upper limit ring 40 is affixed to the spline shaft 10 between the driven wheel 2 611 and the seat sleeve 252 . A buffer compression spring 41 in a pre-compressed state is also sleeved on the spline shaft 10 between them. Under the pressure of the buffer spring, when working normally, the parallel clamping chuck is located at the bottom of the spline shaft, but when the plug is bumped from top to bottom due to some mistakes during the insertion process , the impact force will overcome the resistance of the buffer spring to make the parallel clamping chuck rise. At the same time, because the clamping cylinder is used to control the pull rod, the electronic components are in the process of clamping. There is always air pressure in the rod chamber of the clamping cylinder. When parallel When the clamping chuck is lifted by the impact force, the piston in the cylinder will also rise under the action of air pressure, which can ensure that the electronic components clamped on the parallel clamping chuck will not fall automatically, and will not The impact force from bottom to top destroys the sticker plug. In this embodiment, both the upper limit ring 40 and the lower limit ring 34 are fastened together with the spline shaft 10 by set screws.

优选的,缓冲压簧的预压力比平行夹持式夹头夹持最大电子元件时拉杆的拉力大5%-10%,这样在正常贴插时,不会因为负载增加而导致缓冲弹簧被进一步压缩使平行夹持式夹头上升。Preferably, the preload of the buffer spring is 5%-10% larger than the pull force of the pull rod when the largest electronic component is clamped by the parallel clamping chuck, so that the buffer spring will not be further damaged due to the increase in load during normal insertion. Compression raises the parallel clamping chucks.

如图1和图2所示,本发明还公开了一种根据如上所述的平行夹持式大型电子元件贴插作业头的贴插方法,包括以下步骤:As shown in Fig. 1 and Fig. 2, the present invention also discloses a method for attaching and inserting the above-mentioned parallel clamping type large-scale electronic component inserting operation head, including the following steps:

1)、贴插机确定好待贴插工位上每个元件在PCB板上的精准位置后,供料器或者料盘将待贴插的大型电子元件8送到贴插头夹持元件的位置,贴插机将平行夹持式大型电子元件贴插作业头驱动到待贴插的大型电子元件上方,通过控制电机二7动作,使得从动轮二611转动,从而依次带动花键轴套一11、花键轴10、花键轴套二12、平行夹持式夹头9、拉杆13和推力轴承15的上圈围绕花键轴10的轴线在水平方向上转动,将平行夹持式夹头旋转到大型电子元件的合理夹持方向,然后通过控制电机一3动作,使得同步带装置一的同步带一211带动L型滑块4下移,从而带动夹紧气缸5、拉杆连接套14、拉杆13、花键轴10、花键轴套二12和平行夹持式夹头9一起下移;1) After the placement and insertion machine determines the precise position of each component on the PCB board at the insertion station, the feeder or tray sends the large electronic components 8 to be inserted and inserted to the position of the plug and clamping components , the sticking and inserting machine drives the parallel clamping type large-scale electronic component sticking and inserting operation head to the top of the large electronic component to be inserted, and controls the action of the motor 2 7 to make the driven wheel 2 611 rotate, thereby driving the spline shaft sleeve 1 11 in turn , the spline shaft 10, the spline shaft sleeve 2 12, the upper ring of the parallel clamping chuck 9, the pull rod 13 and the thrust bearing 15 rotate in the horizontal direction around the axis of the spline shaft 10, and the parallel clamping chuck Rotate to the reasonable clamping direction of large electronic components, and then control the motor one 3 to move, so that the timing belt one 211 of the timing belt device one drives the L-shaped slider 4 to move down, thereby driving the clamping cylinder 5, the tie rod connecting sleeve 14, Pull rod 13, spline shaft 10, spline shaft sleeve 2 12 and parallel clamping chuck 9 move down together;

2)、控制夹紧气缸5的活塞杆动作,通过拉杆13控制平行夹持式夹头9处于夹紧状态,从而利用平行夹持式夹头9夹紧大型电子元件8;2) Control the action of the piston rod of the clamping cylinder 5, and control the parallel clamping chuck 9 to be in the clamping state through the pull rod 13, so that the parallel clamping chuck 9 is used to clamp the large electronic component 8;

3)、通过控制电机一3再次动作,使得同步带装置一的同步带一211带动L型滑块4上移,从而带动平行夹持式夹头9上移,利用平行夹持式夹头9将大型电子元件8从供料器或者料盘中夹起,当上移到一定高度时,贴插机驱动平行夹持式大型电子元件贴插作业头移动过安装在贴插机台面的相机与光源组件,从平行夹持式夹头夹起的大型电子元件8的下方对所述大型电子元件8进行拍照,贴插机根据获取的电子元件底面图像并进行图形图像处理,分析大型电子元件引脚及方向与贴插位置要求的位置与方向的偏差,计算出各个直角坐标运动轴的位移值和大型电子元件需要转动的角度值后,通过控制电机二7再次动作,控制平行夹持式夹头9再次旋转对平行夹持式夹头转角进行调整,当平行夹持式夹头中的大型电子元件角度与PCB板上要求的电子元件角度一致时,通过贴插机驱动平行夹持式大型电子元件贴插作业头移动,使得平行夹持式夹头中的电子元件位于待贴工位的上方;3) By controlling the motor one 3 to move again, the synchronous belt one 211 of the synchronous belt device one drives the L-shaped slider 4 to move upward, thereby driving the parallel clamping chuck 9 to move upward, and the parallel clamping chuck 9 is used to move upward. Clamp the large electronic component 8 from the feeder or tray, and when it moves up to a certain height, the placement machine drives the parallel clamping type large electronic component placement head to move past the camera and the machine mounted on the placement machine table The light source assembly is to take pictures of the large electronic component 8 from below the large electronic component 8 clamped by the parallel clamping chuck. After calculating the displacement value of each Cartesian coordinate movement axis and the angle value that the large electronic component needs to rotate, the deviation between the foot and the direction and the position and direction required by the insertion position is controlled by controlling the motor 27 to move again to control the parallel clamping clamp. The head 9 rotates again to adjust the angle of the parallel clamping chuck. When the angle of the large electronic component in the parallel clamping chuck is consistent with the angle of the electronic component required on the PCB, the parallel clamping large The electronic component placement and insertion operation head moves so that the electronic components in the parallel clamping chuck are located above the station to be pasted;

4)、通过控制电机一3动作,使得平行夹持式夹头9带动大型电子元件8一起下移,当大型电子元件的下方的引脚插入PCB板上贴插位置的孔内时,控制夹紧气缸5的活塞杆动作,通过拉杆13控制平行夹持式夹头9处于张开状态,从而使得平行夹持式夹头9松开对大型电子元件8的夹持,再通过控制电机一3动作,使得平行夹持式夹头9上移,完成一个大型电子元件8的贴插;4) By controlling the action of the motor 1 3, the parallel clamping chuck 9 drives the large electronic component 8 to move down together. The piston rod action of the cylinder 5 controls the parallel clamping chuck 9 to be in an open state through the pull rod 13, so that the parallel clamping chuck 9 loosens the clamping of the large electronic component 8, and then controls the motor-3 action, so that the parallel clamping chuck 9 moves up to complete the insertion of a large electronic component 8;

当完成第4)步骤后,转到执行第1)步骤对下一个大型电子元件8进行贴插,直至完成所有大型电子元件8的贴插。After step 4) is completed, go to step 1) to attach and insert the next large electronic component 8 until all large electronic components 8 are attached and inserted.

平行夹持式大型电子元件贴插作业头是贴插机的末端执行机构,贴插机使通过相机找到PCB板上的mark点,从而确定好待贴插工位上每个元件在PCB板上精准位置的。The parallel clamping type large-scale electronic component placement and insertion operation head is the terminal actuator of the placement and insertion machine. The placement and insertion machine uses the camera to find the mark point on the PCB board, so as to determine the position of each component on the PCB board at the position to be placed and inserted. precise location.

所述第1)步骤和第3)步骤中平行夹持式夹头旋转是通过控制电机二7动作,依次带动同步带装置二的从动轮二611、下环体24、花键轴套一11、花键轴10、花键轴套二12、平行夹持式夹头9、拉杆13和推力轴承15的上圈一起转动来实现的。In the first) step and the third) step, the rotation of the parallel clamping chuck is controlled by the action of the motor two 7, which sequentially drives the driven wheel two 611 of the synchronous belt device two, the lower ring body 24, and the spline shaft sleeve one 11 , Splined shaft 10, splined shaft sleeve two 12, parallel clamping chuck 9, pull rod 13 and the upper ring of thrust bearing 15 rotate together to realize.

所述第2)步骤中控制平行夹持式夹头处于夹紧状态是通过控制夹紧气缸5的活塞杆收缩,带动拉杆连接套14、推力轴承15、拉杆13和夹头滑块35上移,当夹头滑块35向上移动时,通过左连接杆28带动左V型夹紧块26围绕左V型夹紧块26和夹头支座25的铰接点转动以及通过右连接杆29带动右V型夹紧块27围绕右V型夹紧块27和夹头支座25的铰接点转动,从而利用左V型夹紧块26的一端推动左平板式夹爪30沿夹爪移动导杆32移动以及利用右V型夹紧块27的一端推动右平板式夹爪31沿夹爪移动导杆32移动,使得左平板式夹爪30和右平板式夹爪31逐渐靠拢来实现的,在平行夹持式夹头9处于夹紧状态时,位于左平板式夹爪30和右平板式夹爪31之间的复位压簧一33会被压缩,处于压缩状态;In the second) step, controlling the parallel clamping chuck to be in the clamping state is controlled by controlling the contraction of the piston rod of the clamping cylinder 5, driving the pull rod connecting sleeve 14, the thrust bearing 15, the pull rod 13 and the chuck slider 35 to move upward. , when the chuck slider 35 moves upwards, the left V-shaped clamping block 26 is driven to rotate around the hinge point of the left V-shaped clamping block 26 and the chuck support 25 through the left connecting rod 28 and the right connecting rod 29 is used to drive the right The V-shaped clamping block 27 rotates around the hinge point of the right V-shaped clamping block 27 and the chuck support 25, so that one end of the left V-shaped clamping block 26 is used to push the left flat-type clamping jaw 30 to move the guide rod 32 along the clamping jaw Moving and utilizing one end of the right V-shaped clamping block 27 to push the right flat jaw 31 to move along the jaw moving guide bar 32, so that the left flat jaw 30 and the right flat jaw 31 gradually move closer to each other, and in parallel When the clamping collet 9 is in the clamped state, the return compression spring 1 33 located between the left flat jaw 30 and the right flat jaw 31 will be compressed and be in a compressed state;

所述第4)步骤中控制平行夹持式夹头处于张开状态是通过控制夹紧气缸5的活塞杆伸出,在复位压簧一33的回复力作用下,左平板式夹爪30和右平板式夹爪31沿夹爪移动导杆32朝相互远离的方向移动来实现的。In the 4th step, controlling the parallel clamping chuck to be in the open state is achieved by controlling the piston rod of the clamping cylinder 5 to extend out, and under the restoring force of the reset compression spring 1 33, the left flat clamping jaw 30 and This is achieved by moving the right flat jaw 31 along the jaw moving guide rod 32 in a direction away from each other.

综上,本发明能将大型电子元件快速而准确地贴插到PCB板上,提高了贴插机的贴插速度、贴插精度以及工作效率。本发明通过结构设计,能精确的对平行夹持式夹头的升降过程、旋转过程和夹持过程进行控制,进一步提高了大型电子元件的贴插精度。通过设置推力轴承、拉杆、拉杆连接套和夹紧气缸活塞杆相配合的结构,使得平行夹持式夹头在夹紧电子元件时不会因为平行夹持式夹头的角度旋转而改变夹紧的状态。通过设置夹头滑块、连接杆、V型夹紧块与平板式夹爪相配合,从而能方便快捷的对平行夹持式夹头的夹紧状态和松开状态进行控制。通过在花键轴上设置上、下限位环以及通过设置缓冲压簧与平行夹持式夹头配合,可以使得当在贴插过程中,由于某种失误导致贴插头出现从上往下的撞击时,保证平行夹持式夹头上夹持的电子元件不会自动掉落,也不会由于存在从下往上的撞击力而破坏贴插头。To sum up, the present invention can quickly and accurately paste and insert large electronic components on the PCB, and improve the insertion speed, insertion accuracy and work efficiency of the placement machine. Through structural design, the invention can accurately control the lifting process, rotating process and clamping process of the parallel clamping chuck, and further improves the insertion accuracy of large electronic components. By setting the thrust bearing, pull rod, pull rod connecting sleeve and clamping cylinder piston rod to cooperate with each other, the parallel clamping chuck will not change the clamping due to the angular rotation of the parallel clamping chuck when clamping electronic components. status. By arranging collet sliders, connecting rods, V-shaped clamping blocks to cooperate with flat clamping jaws, the clamping state and loosening state of the parallel clamping collets can be controlled conveniently and quickly. By setting the upper and lower limit rings on the spline shaft and by setting the buffer spring to cooperate with the parallel clamping chuck, it is possible to make the plug bump from top to bottom due to some mistakes during the insertion process. , to ensure that the electronic components clamped on the parallel clamping chuck will not automatically fall, and the plug will not be damaged due to the impact force from bottom to top.

以上实施例仅供说明本发明之用,而非对本发明的限制,有关技术领域的技术人员在不脱离本发明的精神和范围的情况下,还可以做出各种变化或变换,因此所有等同的技术方案也应该属于本发明的保护范围,本发明的保护范围应该由各权利要求限定。The above embodiments are only for the purpose of illustrating the present invention, rather than limiting the present invention. Those skilled in the relevant technical fields can also make various changes or transformations without departing from the spirit and scope of the present invention. Therefore, all equivalent The technical solutions should also belong to the protection scope of the present invention, and the protection scope of the present invention should be defined by each claim.

Claims (10)

1.一种平行夹持式大型电子元件贴插作业头,大型电子元件,最大尺寸为长×宽×高=50mm×50mm×45mm,最大重量为200g,最小尺寸为50mm×25mm×15mm,最小重量为30g,其特征在于:包括贴插头支座、设置在贴插头支座一端上的同步带装置一以及用于驱动同步带装置一的控制电机一、固接在同步带装置一的同步带一上的L型滑块、设置在L型滑块上的夹紧气缸和设置在贴插头支座另外一端上的同步带装置二以及用于驱动同步带装置二的控制电机二;1. A parallel clamping type large-scale electronic component placement and insertion operation head, large electronic components, the maximum size is length × width × height = 50mm × 50mm × 45mm, the maximum weight is 200g, the minimum size is 50mm × 25mm × 15mm, the minimum The weight is 30g, and it is characterized in that: it includes a plug support, a synchronous belt device 1 arranged on one end of the plug pedestal, a control motor 1 for driving the synchronous belt device 1, and a timing belt fixed on the synchronous belt device 1. The L-shaped slider on the first, the clamping cylinder arranged on the L-shaped slider, the timing belt device 2 arranged on the other end of the plug support, and the control motor 2 for driving the timing belt device 2; 所述平行夹持式大型电子元件贴插作业头还包括滚珠花键组件和用于夹取大型电子元件的平行夹持式夹头,滚珠花键组件包括中空的花键轴、花键轴套一和花键轴套二,花键轴套一转动连接在贴插头支座另外一端的内部,花键轴套二固接在平行夹持式夹头的内部,花键轴的一端转动连接在L型滑块上,花键轴的另外一端依次穿过花键轴套一和花键轴套二伸入到平行夹持式夹头中与平行夹持式夹头连接;The parallel clamping type large-scale electronic component insertion operation head also includes a ball spline assembly and a parallel clamping chuck for clamping large electronic components. The ball spline assembly includes a hollow spline shaft, a spline sleeve One and two spline shaft sleeves, the first spline shaft sleeve is connected to the inside of the other end of the plug support, the second spline shaft sleeve is fixedly connected to the inside of the parallel clamping chuck, and one end of the spline shaft is rotatably connected to the On the L-shaped slider, the other end of the spline shaft passes through the first spline sleeve and the second spline sleeve and extends into the parallel clamping chuck to connect with the parallel clamping chuck; 所述平行夹持式大型电子元件贴插作业头还包括拉杆和拉杆连接套,拉杆连接套固接在夹紧气缸的活塞杆上,在拉杆连接套的内部还设置有推力轴承,推力轴承的下圈与拉杆连接套固接,推力轴承的上圈与拉杆连接套之间留有间隙,拉杆的一端穿过推力轴承与推力轴承的上圈固接,从而使得拉杆通过拉杆连接套连接在夹紧气缸的活塞杆上;拉杆的另外一端穿过花键轴的内部空腔后与平行夹持式夹头连接,在夹紧气缸的活塞杆的动作下,通过拉杆能控制平行夹持式夹头处于夹紧状态或处于松开状态,从而利用平行夹持式夹头夹紧或松开大型电子元件;The parallel clamping type large-scale electronic component sticking and inserting operation head also includes a pull rod and a pull rod connecting sleeve. The lower ring is fixedly connected to the tie rod connecting sleeve, and there is a gap between the upper ring of the thrust bearing and the tie rod connecting sleeve. One end of the tie rod passes through the thrust bearing and is fixedly connected to the upper ring of the thrust bearing, so that the pull rod is connected to the clamp through the tie rod connecting sleeve. The other end of the pull rod passes through the inner cavity of the spline shaft and connects with the parallel clamping chuck. Under the action of the piston rod clamping the cylinder, the parallel clamping clamp can be controlled by the pull rod. The head is clamped or unclamped to clamp or loosen large electronic components with parallel clamping chucks; 在控制电机一的转动下,同步带一能带动L型滑块沿垂向上、下移动,从而带动夹紧气缸、拉杆连接套、推力轴承、拉杆、花键轴、花键轴套二和平行夹持式夹头一起沿垂向上、下移动;Under the control of the rotation of the motor one, the synchronous belt one can drive the L-shaped slider to move vertically up and down, thereby driving the clamping cylinder, the tie rod connection sleeve, the thrust bearing, the pull rod, the spline shaft, the spline shaft sleeve two and the parallel The clamping chucks move vertically up and down together; 同步带装置二的从动轮二与花键轴套一的外周面固接,通过控制电机二的转动,能带动从动轮二转动,从而依次带动花键轴套一、花键轴、花键轴套二、平行夹持式夹头、拉杆和推力轴承的上圈围绕花键轴的轴线在水平方向上转动,实现对平行夹持式夹头转角的控制。The driven wheel 2 of the synchronous belt device 2 is fixedly connected to the outer peripheral surface of the spline shaft sleeve 1. By controlling the rotation of the motor 2, the driven wheel 2 can be driven to rotate, thereby sequentially driving the spline shaft sleeve 1, the spline shaft, and the spline shaft Sleeve 2. The upper ring of the parallel clamping chuck, the pull rod and the thrust bearing rotates in the horizontal direction around the axis of the spline shaft, so as to realize the control of the rotation angle of the parallel clamping chuck. 2.根据权利要求1所述的平行夹持式大型电子元件贴插作业头,其特征在于:L型滑块的一侧边和贴插头支座之间设置有导轨滑块组件,L型滑块的一侧边通过导轨滑块组件与贴插头支座连接;L型滑块的另外一侧边设置有轴承安装孔一,轴承安装孔一内部设置有向心轴承一,轴承安装孔一上部设置有轴承孔盖板,轴承孔盖板上设置有支撑架,夹紧气缸固接在支撑架上从而使得夹紧气缸设置在L型滑块上;花键轴的一端穿过L型滑块的另外一侧边伸入到向心轴承一的内圈中与向心轴承一配合连接,从而使得花键轴的一端转动连接在L型滑块上。2. The parallel clamping type large-scale electronic component sticking and inserting operation head according to claim 1, characterized in that: a guide rail slider assembly is arranged between one side of the L-shaped slider and the plug support, and the L-shaped slider One side of the block is connected with the plug support through the guide rail slider assembly; the other side of the L-shaped slider is provided with a bearing installation hole 1, and a radial bearing 1 is arranged inside the bearing installation hole 1, and the upper part of the bearing installation hole 1 The bearing hole cover plate is provided, and the bearing hole cover plate is provided with a support frame, and the clamping cylinder is fixed on the support frame so that the clamping cylinder is set on the L-shaped slider; one end of the spline shaft passes through the L-shaped slider The other side extends into the inner ring of the radial bearing one and cooperates with the radial bearing one, so that one end of the spline shaft is rotatably connected to the L-shaped slider. 3.根据权利要求1所述的平行夹持式大型电子元件贴插作业头,其特征在于:在贴插头支座的另外一端上设置有轴承安装孔二,在轴承安装孔二内设置有向心轴承二和向心轴承三,花键轴套一的外周面固接有上环体和下环体,上环体和下环体分别固接在向心轴承二和向心轴承三的内圈上从而使得花键轴套一转动连接在贴插头支座另外一端的内部;下环体的一端外露于轴承安装孔二,从动轮二套接在外露于轴承安装孔二的下环体的一端上从而使得从动轮二与花键轴套一的外周面固接。3. The parallel clamping type large-scale electronic component attachment and insertion operation head according to claim 1, characterized in that: a bearing installation hole 2 is provided on the other end of the plug attachment support, and a direction is provided in the bearing installation hole 2. The second radial bearing and the third radial bearing, the outer peripheral surface of the spline bushing one is fixed with an upper ring body and a lower ring body, and the upper ring body and the lower ring body are respectively fixed in the inner ring of the second radial bearing and the third radial bearing so that the spline shaft sleeve 1 is connected to the inside of the other end of the plug support; one end of the lower ring body is exposed to the bearing installation hole 2, and the driven wheel 2 is sleeved on the lower ring body exposed to the bearing installation hole 2 On one end, the outer peripheral surface of the driven wheel 2 is fixedly connected with the spline shaft sleeve 1. 4.根据权利要求1所述的平行夹持式大型电子元件贴插作业头,其特征在于:所述平行夹持式夹头包括夹头支座、左V型夹紧块、右V型夹紧块、左连接杆、右连接杆、左平板式夹爪和右平板式夹爪;在夹头支座上还设置有夹爪移动导杆,左平板式夹爪穿过夹爪移动导杆的一端且能沿夹爪移动导杆来、回移动,右平板式夹爪穿过夹爪移动导杆的另外一端且也能沿夹爪移动导杆来、回移动,在左平板式夹爪和右平板式夹爪之间的夹爪移动导杆上套接有复位压簧一;4. The parallel clamping type large-scale electronic component sticking and inserting operation head according to claim 1, characterized in that: the parallel clamping type chuck includes a chuck support, a left V-shaped clamping block, and a right V-shaped clamp Tight block, left connecting rod, right connecting rod, left flat jaw and right flat jaw; there is also a jaw moving guide rod on the chuck support, and the left flat jaw passes through the jaw moving guide rod One end of the jaw can move back and forth along the jaw moving guide rod, the right flat jaw passes through the other end of the jaw moving guide rod and can also move back and forth along the jaw moving guide rod, and the left flat jaw There is a return pressure spring one sleeved on the jaw movement guide rod between the right plate type jaw and the right plate type jaw; 花键轴套二固接在夹头支座的内部,穿过花键轴套二后的花键轴的另外一端上固接有下限位环,通过下限位环与夹头支座相接触使得花键轴的另外一端与平行夹持式夹头连接;The second spline shaft sleeve is fixedly connected to the inside of the chuck support, and the other end of the spline shaft passing through the second spline shaft sleeve is fixedly connected with a lower limit ring, and the lower limit ring is in contact with the chuck support so that The other end of the spline shaft is connected with the parallel clamping chuck; 所述平行夹持式夹头还包括夹头滑块,夹头滑块设置在下限位环的内部且夹头滑块能沿下限位环上、下移动,左连接杆的一端铰接在夹头滑块上,右连接杆的一端也铰接在夹头滑块上,左V型夹紧块的中部铰接在夹头支座上,左V型夹紧块的一端与左平板式夹爪的外侧部相接触,左V型夹紧块的另外一端与左连接杆的另外一端铰接;右V型夹紧块的中部铰接在夹头支座上,右V型夹紧块的一端与右平板式夹爪的外侧部相接触,右V型夹紧块的另外一端与右连接杆的另外一端铰接;穿过花键轴的内部空腔后的拉杆的另外一端与夹头滑块固接。The parallel clamping collet also includes a collet slider, which is arranged inside the lower limit ring and can move up and down along the lower limit ring, and one end of the left connecting rod is hinged on the collet On the slider, one end of the right connecting rod is also hinged on the chuck slider, the middle part of the left V-shaped clamping block is hinged on the chuck support, and one end of the left V-shaped clamping block is connected to the outer side of the left flat jaw. The other end of the left V-shaped clamping block is hinged with the other end of the left connecting rod; the middle part of the right V-shaped clamping block is hinged on the chuck support, and one end of the right V-shaped clamping block is hinged with the right flat plate The outer parts of the jaws are in contact, and the other end of the right V-shaped clamping block is hinged with the other end of the right connecting rod; the other end of the pull rod passing through the inner cavity of the spline shaft is fixedly connected with the chuck slider. 5.根据权利要求4所述的平行夹持式大型电子元件贴插作业头,其特征在于:夹头支座包括支座框体和设置在支座框体顶部上的支座套筒,花键轴套二固接在支座套筒内,下限位环固接在穿过花键轴套二的花键轴的另外一端上。5. The parallel clamping type large-scale electronic component sticking and inserting operation head according to claim 4, characterized in that: the chuck support includes a support frame and a support sleeve arranged on the top of the support frame. The second key shaft sleeve is affixed in the support sleeve, and the lower limit ring is affixed to the other end of the spline shaft passing through the second spline shaft sleeve. 6.根据权利要求5所述的平行夹持式大型电子元件贴插作业头,其特征在于:支座套筒的内腔包括上安装孔和下安装孔,两个安装孔之间且位于支座套筒的内侧壁上设置有凸缘,花键轴套二固接在上安装孔内,花键轴的另外一端穿过花键轴套二位于下安装孔内,下限位环就固接在位于下安装孔内的花键轴的另外一端上;在下限位环的内部开有空腔,夹头滑块设置在下限位环的内部空腔中且夹头滑块能沿下限位环的内部空腔上、下移动。6. The parallel clamping type large-scale electronic component sticking and inserting operation head according to claim 5, characterized in that: the inner cavity of the support sleeve includes an upper installation hole and a lower installation hole, and the two installation holes are located between the two installation holes. The inner side wall of the seat sleeve is provided with a flange, the second spline shaft sleeve is fixed in the upper installation hole, the other end of the spline shaft passes through the second spline shaft sleeve and is located in the lower installation hole, and the lower limit ring is fixedly connected On the other end of the spline shaft located in the lower mounting hole; there is a cavity inside the lower limit ring, the collet slider is arranged in the inner cavity of the lower limit ring and the collet slider can move along the lower limit ring The inner cavity moves up and down. 7.根据权利要求5所述的平行夹持式大型电子元件贴插作业头,其特征在于:在位于从动轮二和支座套筒之间的花键轴上固接有上限位环,在位于上限位环和支座套筒之间的花键轴上还套接有处于预压缩状态的缓冲压簧。7. The parallel clamping type large-scale electronic component sticking and inserting operation head according to claim 5, characterized in that: an upper limit ring is fixedly connected to the spline shaft between the driven wheel 2 and the support sleeve, A buffer compression spring in a pre-compressed state is sleeved on the spline shaft located between the upper limit ring and the support sleeve. 8.一种根据权利要求1至7中任意一项权利要求所述的平行夹持式大型电子元件贴插作业头的贴插方法,其特征在于:包括以下步骤:8. A method for attaching and inserting a parallel clamping type large-scale electronic component inserting operation head according to any one of claims 1 to 7, characterized in that it includes the following steps: 1)、贴插机确定好待贴插工位上每个元件在PCB板上的精准位置后,供料器或者料盘将待贴插的大型电子元件送到贴插头夹持元件的位置,贴插机将平行夹持式大型电子元件贴插作业头驱动到待贴插的大型电子元件上方,通过控制电机二动作,使得从动轮二转动,从而依次带动花键轴套一、花键轴、花键轴套二、平行夹持式夹头、拉杆和推力轴承的上圈围绕花键轴的轴线在水平方向上转动,将平行夹持式夹头旋转到大型电子元件的合理夹持方向,然后通过控制电机一动作,使得同步带装置一的同步带一带动L型滑块下移,从而带动夹紧气缸、拉杆连接套、拉杆、花键轴、花键轴套二和平行夹持式夹头一起下移;1) After the placement and insertion machine determines the precise position of each component on the PCB board at the insertion station, the feeder or tray sends the large electronic components to be inserted and inserted to the position of the clamping component of the plug, The placement and insertion machine drives the parallel clamping type large-scale electronic component insertion and insertion operation head to the top of the large electronic components to be inserted. By controlling the action of the second motor, the driven wheel 2 rotates, thereby driving the spline shaft sleeve 1 and the spline shaft in turn. 1. Spline sleeve 2. The upper ring of the parallel clamping chuck, the pull rod and the thrust bearing rotates in the horizontal direction around the axis of the spline shaft, and the parallel clamping chuck is rotated to the reasonable clamping direction of large electronic components , and then by controlling the action of the motor 1, the timing belt 1 of the timing belt device 1 drives the L-shaped slider to move down, thereby driving the clamping cylinder, the tie rod connecting sleeve, the pull rod, the spline shaft, the spline shaft sleeve 2 and the parallel clamping The type chuck moves down together; 2)、控制夹紧气缸的活塞杆动作,通过拉杆控制平行夹持式夹头处于夹紧状态,从而利用平行夹持式夹头夹紧大型电子元件;2) Control the movement of the piston rod of the clamping cylinder, and control the parallel clamping chuck to be in the clamping state through the pull rod, so that the parallel clamping chuck can be used to clamp large electronic components; 3)、通过控制电机一再次动作,使得同步带装置一的同步带一带动L型滑块上移,从而带动平行夹持式夹头上移,利用平行夹持式夹头将大型电子元件从供料器或者料盘中夹起,当上移到一定高度时,贴插机驱动平行夹持式大型电子元件贴插作业头移动过安装在贴插机台面的相机与光源组件,从平行夹持式夹头夹起的大型电子元件的下方对所述大型电子元件进行拍照,贴插机根据获取的电子元件底面图像并进行图形图像处理,分析大型电子元件引脚及方向与贴插位置要求的位置与方向的偏差,计算出各个直角坐标运动轴的位移值和大型电子元件需要转动的角度值后,通过控制电机二再次动作,控制平行夹持式夹头再次旋转对平行夹持式夹头转角进行调整,当平行夹持式夹头中的大型电子元件角度与PCB板上要求的电子元件角度一致时,通过贴插机驱动平行夹持式大型电子元件贴插作业头移动,使得平行夹持式夹头中的电子元件位于待贴工位的上方;3) By controlling the motor one to move again, the timing belt one of the synchronous belt device one drives the L-shaped slider to move up, thereby driving the parallel clamping chuck to move up, and the parallel clamping chuck is used to move large electronic components from It is picked up from the feeder or tray, and when it moves up to a certain height, the placement and insertion machine drives the parallel clamping type large-scale electronic component placement and insertion operation head to move over the camera and light source components installed on the placement machine table, from the parallel clamp Take pictures of the large electronic components under the large electronic components clamped by the holding chuck, and the placement machine analyzes the pins and directions of the large electronic components and the insertion position requirements according to the acquired bottom surface image of the electronic components and performs graphic image processing After calculating the displacement value of each rectangular coordinate motion axis and the angle value that the large electronic component needs to rotate, by controlling the second action of the motor, the parallel clamping chuck is controlled to rotate again to the parallel clamping clamp. Adjust the head rotation angle. When the angle of the large electronic components in the parallel clamping chuck is consistent with the angle of the electronic components required on the PCB, the parallel clamping large electronic component placement and insertion operation head is driven by the placement machine to move so that the parallel clamping type The electronic components in the clamping chuck are located above the station to be pasted; 4)、通过控制电机一动作,使得平行夹持式夹头带动大型电子元件一起下移,当大型电子元件的下方的引脚插入PCB板上贴插位置的孔内时,控制夹紧气缸的活塞杆动作,通过拉杆控制平行夹持式夹头处于张开状态,从而使得平行夹持式夹头松开对大型电子元件的夹持,再通过控制电机一动作,使得平行夹持式夹头上移,完成一个大型电子元件的贴插;4) By controlling the action of the motor, the parallel clamping chuck drives the large electronic components to move down together. When the pins below the large electronic components are inserted into the holes on the PCB board, the clamping cylinder is controlled. The piston rod moves, and the parallel clamping chuck is controlled by the pull rod to be in an open state, so that the parallel clamping chuck loosens the clamping of large electronic components, and then by controlling the motor to move, the parallel clamping chuck Move up to complete the placement and insertion of a large electronic component; 当完成第4)步骤后,转到执行第1)步骤对下一个大型电子元件进行贴插,直至完成所有大型电子元件的贴插。After step 4) is completed, go to step 1) to place and insert the next large electronic component until all large electronic components are placed. 9.根据权利要求8所述的贴插方法,其特征在于:在贴插头支座的另外一端上设置有轴承安装孔二,在轴承安装孔二内设置有向心轴承二和向心轴承三,花键轴套一的外周面固接有上环体和下环体,上环体和下环体分别固接在向心轴承二和向心轴承三的内圈上从而使得花键轴套一转动连接在贴插头支座另外一端的内部;下环体的一端外露于轴承安装孔二,从动轮二套接在外露于轴承安装孔二的下环体的一端上从而使得从动轮二与花键轴套一的外周面固接;9. The sticking and inserting method according to claim 8, characterized in that: the other end of the sticking plug support is provided with a bearing mounting hole 2, and a radial bearing 2 and a radial bearing 3 are arranged in the bearing mounting hole 2 , the outer peripheral surface of the spline sleeve 1 is fixed with an upper ring body and a lower ring body, and the upper ring body and the lower ring body are respectively fixed on the inner rings of the radial bearing 2 and the radial bearing 3 so that the spline sleeve One is rotationally connected to the inside of the other end of the plug support; one end of the lower ring body is exposed to the bearing installation hole 2, and the driven wheel 2 is sleeved on one end of the lower ring body exposed to the bearing installation hole 2 so that the driven wheel 2 and the The outer peripheral surface of the spline shaft sleeve 1 is fixedly connected; 所述平行夹持式夹头包括夹头支座、左V型夹紧块、右V型夹紧块、左连接杆、右连接杆、左平板式夹爪和右平板式夹爪;在夹头支座上还设置有夹爪移动导杆,左平板式夹爪穿过夹爪移动导杆的一端且能沿夹爪移动导杆来、回移动,右平板式夹爪穿过夹爪移动导杆的另外一端且也能沿夹爪移动导杆来、回移动,在左平板式夹爪和右平板式夹爪之间的夹爪移动导杆上套接有复位压簧一;花键轴套二固接在夹头支座的内部,穿过花键轴套二后的花键轴的另外一端上固接有下限位环,通过下限位环与夹头支座相接触使得花键轴的另外一端与平行夹持式夹头连接;所述平行夹持式夹头还包括夹头滑块,夹头滑块设置在下限位环的内部且夹头滑块能沿下限位环上、下移动,左连接杆的一端铰接在夹头滑块上,右连接杆的一端也铰接在夹头滑块上,左V型夹紧块的中部铰接在夹头支座上,左V型夹紧块的一端与左平板式夹爪的外侧部相接触,左V型夹紧块的另外一端与左连接杆的另外一端铰接;右V型夹紧块的中部铰接在夹头支座上,右V型夹紧块的一端与右平板式夹爪的外侧部相接触,右V型夹紧块的另外一端与右连接杆的另外一端铰接;穿过花键轴的内部空腔后的拉杆的另外一端与夹头滑块固接;The parallel clamping chuck includes a chuck support, a left V-shaped clamping block, a right V-shaped clamping block, a left connecting rod, a right connecting rod, a left flat jaw and a right flat jaw; There is also a jaw moving guide rod on the head support, the left flat jaw passes through one end of the jaw moving guide rod and can move back and forth along the jaw moving guide rod, and the right flat jaw moves through the jaw moving guide The other end of the guide rod can also move back and forth along the movable guide rod of the jaws, and a return pressure spring 1 is sleeved on the jaw moving guide rod between the left flat type gripper and the right flat type gripper; the spline The second shaft sleeve is firmly connected to the inside of the chuck support, and the other end of the spline shaft passing through the second spline shaft sleeve is fixedly connected with a lower limit ring, through which the lower limit ring is in contact with the chuck support so that the spline The other end of the shaft is connected with the parallel clamping collet; the parallel clamping collet also includes a collet slider, the collet slider is arranged inside the lower limit ring and the collet slider can move along the lower limit ring. , moving down, one end of the left connecting rod is hinged on the chuck slider, one end of the right connecting rod is also hinged on the chuck slider, the middle part of the left V-shaped clamping block is hinged on the chuck support, and the left V-shaped One end of the clamping block is in contact with the outer part of the left flat jaw, the other end of the left V-shaped clamping block is hinged with the other end of the left connecting rod; the middle part of the right V-shaped clamping block is hinged on the chuck support , one end of the right V-shaped clamping block is in contact with the outer part of the right flat jaw, and the other end of the right V-shaped clamping block is hinged with the other end of the right connecting rod; after passing through the inner cavity of the spline shaft The other end of the pull rod is fixedly connected with the chuck slider; 所述第1)步骤和第3)步骤中平行夹持式夹头旋转是通过控制电机二动作,依次带动同步带装置二的从动轮二、下环体、花键轴套一、花键轴、花键轴套二、平行夹持式夹头、拉杆和推力轴承的上圈一起转动来实现的。In the first) step and the third) step, the parallel clamping chuck rotates by controlling the action of the motor two, which sequentially drives the driven wheel two, the lower ring body, the spline shaft sleeve one, and the spline shaft of the synchronous belt device two , spline shaft sleeve 2, parallel clamping chuck, pull rod and the upper ring of the thrust bearing rotate together to realize. 10.根据权利要求9所述的贴插方法,其特征在于:所述第2)步骤中控制平行夹持式夹头处于夹紧状态是通过控制夹紧气缸的活塞杆收缩,带动拉杆连接套、推力轴承、拉杆和夹头滑块上移,当夹头滑块向上移动时,通过左连接杆带动左V型夹紧块围绕左V型夹紧块和夹头支座的铰接点转动以及通过右连接杆带动右V型夹紧块围绕右V型夹紧块和夹头支座的铰接点转动,从而利用左V型夹紧块的一端推动左平板式夹爪沿夹爪移动导杆移动以及利用右V型夹紧块的一端推动右平板式夹爪沿夹爪移动导杆移动,使得左平板式夹爪和右平板式夹爪逐渐靠拢来实现的,在平行夹持式夹头处于夹紧状态时,位于左平板式夹爪和右平板式夹爪之间的复位压簧一会被压缩,处于压缩状态;10. The sticking and inserting method according to claim 9, characterized in that: in the second) step, controlling the parallel clamping chuck to be in the clamping state is by controlling the contraction of the piston rod of the clamping cylinder to drive the connecting sleeve of the tie rod , the thrust bearing, the pull rod and the chuck slider move up, when the chuck slider moves up, the left V-shaped clamping block is driven by the left connecting rod to rotate around the hinge point of the left V-shaped clamping block and the chuck support and The right V-shaped clamping block is driven to rotate around the hinge point of the right V-shaped clamping block and the chuck support through the right connecting rod, so that one end of the left V-shaped clamping block is used to push the left flat jaw to move the guide rod along the jaw It is realized by moving and using one end of the right V-shaped clamping block to push the right flat jaw to move along the jaw movement guide rod, so that the left flat jaw and the right flat jaw gradually move closer together. In the parallel clamping chuck When in the clamping state, the return compression spring located between the left flat jaw and the right flat jaw is compressed for a while, and is in a compressed state; 所述第4)步骤中控制平行夹持式夹头处于张开状态是通过控制夹紧气缸的活塞杆伸出,在复位压簧一的回复力作用下,左平板式夹爪和右平板式夹爪沿夹爪移动导杆朝相互远离的方向移动来实现的。In the 4th step, controlling the parallel clamping chuck to be in the open state is by controlling the piston rod of the clamping cylinder to extend out. This is achieved by moving the jaws along the jaw moving guides in directions away from each other.
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CN203760437U (en) * 2014-02-13 2014-08-06 深圳市卓茂科技有限公司 Automatic clamping jaw mechanism applied to PoP package
CN204697399U (en) * 2015-05-18 2015-10-07 苏州珂德嘉电子科技有限公司 A kind of Placement head
CN204929551U (en) * 2015-08-05 2015-12-30 鑫创鑫自动化设备科技(漳州)有限公司 SMT chip mounter mounting head structure

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102118958A (en) * 2010-12-27 2011-07-06 东莞市新泽谷机械有限公司 Plug-in machine with plug-in fixing function
CN203760437U (en) * 2014-02-13 2014-08-06 深圳市卓茂科技有限公司 Automatic clamping jaw mechanism applied to PoP package
CN204697399U (en) * 2015-05-18 2015-10-07 苏州珂德嘉电子科技有限公司 A kind of Placement head
CN204929551U (en) * 2015-08-05 2015-12-30 鑫创鑫自动化设备科技(漳州)有限公司 SMT chip mounter mounting head structure

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