CN106907381A - A kind of large size special-shaped material mounting device and attachment control method - Google Patents

A kind of large size special-shaped material mounting device and attachment control method Download PDF

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Publication number
CN106907381A
CN106907381A CN201710187298.5A CN201710187298A CN106907381A CN 106907381 A CN106907381 A CN 106907381A CN 201710187298 A CN201710187298 A CN 201710187298A CN 106907381 A CN106907381 A CN 106907381A
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CN
China
Prior art keywords
pressure
mounted device
control
attachment
shaped material
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710187298.5A
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Chinese (zh)
Inventor
罗记能
晏福平
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Shenzhen Logic Automation Technology Co Ltd
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Shenzhen Logic Automation Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Logic Automation Technology Co Ltd filed Critical Shenzhen Logic Automation Technology Co Ltd
Priority to CN201710187298.5A priority Critical patent/CN106907381A/en
Publication of CN106907381A publication Critical patent/CN106907381A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B11/00Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
    • F16B11/002Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by pressing the elements together so as to obtain plastic deformation

Abstract

The invention discloses a kind of large size special-shaped material mounting device, mounting device is made up of installation pedestal component, Mounted Device, visual identity component, the special-shaped part of material take-off assembly four, Mounted Device includes being arranged on drive component, the Z axis Mounted Device of spline mounting seat, it is arranged on the R axle rotary components on fixed seat at bottom, Z axis Mounted Device is fixed using the mistake positioning formula Z axis spline of sight alignment, is buffered using the various Z-directions based on single slide rail double-slider fixed form or the attachment structure of Stress control reduces due to the mounting angle error that rotating deviation is caused.The beneficial effects of the invention are as follows:Large size special-shaped material placement accuracy and attachment stability can be improved by using large size special-shaped material mounting head of the invention and supporting attachment control method, material casting rate is reduced, improved product attachment yield;Solve to replace artificial critical technological point with automation equipment, save artificial, reduction production cost, improve production efficiency.

Description

A kind of large size special-shaped material mounting device and attachment control method
Technical field
The present invention relates to a kind of release loader of intelligence and feeding control way.
Background technology
Used by a kind of large size special-shaped material mounting head used the present invention relates to surface mount and mounting head attachment Control method, especially for size between (30 × 30) mm to the special-shaped material between (120 × 120) mm sizes attachment.
Currently known placement equipment type has chip mounter class, labelling machine class etc., and the attachment of chip mounter class is with conventional resistive electricity Based on tolerant material, its size is most of to be less than (10 × 10) mm;Then precision is relatively low for the attachment of labelling machine class, the common labelling machine in market Operating accuracy is general in ± 0.1mm, and bigger its precision of material size is lower, it is time-consuming more long to mount, and product yield cannot Ensure.For large size special-shaped material, such as special-shaped screening cover, mask frame, mobile phone waterproof apron, the patch of gate dust-proof cushion class Dress, is also in the handwork stage substantially, and production cost is high, producing line efficiency is low.
The content of the invention
In order to solve the problems, such as that existing automation mounting technology is difficult suitable for the attachment of large size special-shaped material, the present invention is proposed A kind of attachment control method of large size special-shaped material mounting head and corresponding large size special-shaped material, it is large size special-shaped to solve The difficult function problem and solution placement accuracy suitable for automated production of material is not enough and the low technological problemses of product yield.This Invention provides following technical scheme:
A kind of large size special-shaped material mounting device, it is characterised in that mounting device is by installation pedestal component, attachment group Part, visual identity component, the part composition of special-shaped material take-off assembly four, wherein:
The Mounted Device includes being arranged on drive component, the Z axis Mounted Device of spline mounting seat, is arranged on bottom and fixes R axle rotary components on seat, Z axis Mounted Device is fixed using the mistake positioning formula Z axis spline of sight alignment, R axle rotary components Driven pulley and capstan drive ratio are 1:2;
Z axis Mounted Device includes:Active sliding block mechanism, driven sliding block mechanism, connect active sliding block mechanism and driven sliding block The buffer spring of mechanism, wherein, the lifting of Z axis Mounted Device is driven by servomotor by Timing Belt, the direct-connected master of drive component Movable slider mechanism, driven sliding block mechanism connection Mounted Device;When needing to be buffered as Z-direction, using banking stop to telescopic spring It is limited, when needing to be used as Z-direction Stress control, amount of spring compression and compression zone is adjusted using pressure adjusting screw.
Z axis Mounted Device also includes pressure control spring and adjusting screw rod, and adjusting screw rod is coordinated by pressure control spring Pressure needed for regulation and control compression zone.
A kind of method of the large size special-shaped material of use visual identity component recognition based on said apparatus, including one kind is regarded Feel and know method for distinguishing, methods described is done two-dimentional capture contraposition or done two-dimentional capture using 2 points and aligned using point and angle, right Large size special-shaped material after discharging determines visual identity position, specifically:
Visual identity component is to the point and angle (x, y, r) of material and the relative skew of the point and angle (X, Y, R) of suction nozzle Amount (x-X, y-Y, r-R) carries out algorithm compensation, the feeding deviation for reducing special-shaped suction nozzle and special-shaped material, after feeding, vision Recognizer component carries out the determination of visual identity position again to material, to the point in the point and angle (X, Y, R) of suction nozzle and area to be mounted Relative displacement (x '-X, y '-Y, r '-R) with angle (x ', y ', r ') carries out algorithm compensation, and Mounted Device is mounted.
As the method that the another kind of said apparatus recognizes large size special-shaped material, 2 points to material of visual identity component (x1, y1, x2, y2) enters with 2 points of relative displacements of (X1, Y1, X2, Y2) (x1-X1, y1-Y1, x2-X2, y2-Y2) of suction nozzle Row algorithm compensation, after feeding, visual identity component carries out the determination of visual identity position again to material, to 2 points of suction nozzle (X1, Y1, X2, Y2) with 2 points of relative displacements of (x1 ', y1 ', x2 ', y2 ') in area to be mounted (x1 '-X1, y1 '-Y1, x2 '-X2, Y2 '-Y2) algorithm compensation is carried out, Mounted Device is mounted.
A kind of attachment control method of the mounting device based on the said equipment, including a kind of placement pressure control method, institute Stating method Mounted Device control Z axis drives the electric current A of servomotor to carry out controlled motor output torque M to reach control placement pressure F。
Concrete scheme is:Mounting device sets placement pressure F, pushes preset reference face automatically by mounting device and determines attachment Face, stroke L is pushed by the correlation stroke inductor in Mounted Device and record, and during attachment control, stroke and electric current are while quilt Setting, perform concatenating logic, as traveled distance l=L, actual pressure f < F, attachment push completion, when traveled distance l < L, During actual pressure f=F, attachment pushes completion.
The control method of another placement pressure based on the said equipment, including:Mounting device is risen by controlling Z axis to mount Drop highly controls the amount of spring compression based on the Stress control attachment structure of single slide rail double-slider fixed form to reach control Placement pressure.
Such scheme is specifically:Mounted Device is right from small to large according to the pressure of amount of spring compression by pressure adjusting screw Amount of spring compression is adjusted to 0 to H, and amount of spring compression is minimum pressure state when being 0, and decrement is that H is constantly maximum pressure Power state, preset reference face is pushed by mounting device and determines attachment face automatically, and record pushes stroke L ', and now decrement is H, is closed The limitation control of electric current A is closed, that to be reduced when determining and mount according to selected the elastic coefficient Q pushes stroke h, and work is at present Pressure stroke is (L '-h), controls Z axis to push stroke by controlled motor pulse and then controls placement pressure.
Compared with prior art, the beneficial effects of the invention are as follows:Mounted by using large size special-shaped material of the invention Head and supporting attachment control method can improve large size special-shaped material placement accuracy and attachment stability, reduce material casting rate, carry High product mounts yield;Solve to replace artificial critical technological point with automation equipment, save artificial, reduction production cost, improve Production efficiency.
Brief description of the drawings
Fig. 1 is a kind of structural perspective of large size special-shaped material mounting head of the present invention.
Fig. 2 is the structural perspective of Mounted Device in the specific embodiment of the invention.
Fig. 3 is the structural perspective of visual identity component in the specific embodiment of the invention.
Fig. 4 is present invention attachment control method another kind embodiment placement pressure control structure schematic diagram.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made Embodiment, belongs to the scope of protection of the invention.
As shown in figure 1, a kind of large size special-shaped material mounting head of the present invention is main by installation pedestal component 1, Mounted Device 2nd, visual identity component 3, the part composition of special-shaped material take-off assembly 4 four, four parts are all modularized design, can individually into one Body is assembled, changed, repaired;Wherein installation pedestal component 1 is mainly used in installing Mounted Device 2, and visual identity component 3 is used for The installation of electricity piece and gas circuit valve etc.;Wherein Mounted Device is mainly used in feeding, contraposition, the attachment of large size special-shaped material; Visual identity component 3 is mainly used in the capture and coordinate information input of large size special-shaped material;Special-shaped material take-off assembly is main For installing the negative pressure suction nozzle for different special-shaped materials.
As shown in Fig. 2 Fig. 2 is the structural perspective of Mounted Device, Mounted Device 2 mainly includes being arranged on spline mounting seat Driving structure, Z axis mounting structure, the R axle rotary components on fixed seat at bottom;
With continued reference to Fig. 2, by servomotor 220, lifting shaft Timing Belt 221, upper synchronizing wheel 222, lower synchronizing wheel 224, under The driving structure of the composition of synchronizing wheel fixed seat 225;One end of spline mounting seat 21, servomotor are arranged on by servomotor 220 220 rotating shaft installs synchronizing wheel 222 through upper spline mounting seat 21, and the lower end of spline mounting seat 21 sets lower synchronizing wheel 224, Lower synchronizing wheel 224 is fixed in spline mounting seat 21 by lower synchronizing wheel fixed seat 225, and upper synchronizing wheel 222 and lower synchronizing wheel 224 are logical Cross lifting shaft Timing Belt 221 to drive, there is provided power.
Z axis mounting structure by sensing chip 231, slide rail limited block 242, correlation stroke inductor 23, active sliding block 24 and Active sliding block mounting seat 241, Timing Belt clamping plate 223, at a high speed buffer spring 26, rotation gas-tpe fitting 271, lock-on connection 272, flower Key end bearing mounting base 273, linear guides 243, bearing installs cover plate 274, splined end fixed seat 212, female rotating spline Axle 27 is constituted.Wherein, active sliding block mechanism be made up of active sliding block 24 and active sliding block mounting seat 241, driven sliding block mechanism from Movable slider 25 and driven sliding block mounting seat 251 are constituted, connection active sliding block mechanism and driven sliding block mechanism buffer spring 26, its In, the lifting of Z axis Mounted Device is driven by servomotor 220 by Timing Belt 221, the direct-connected active sliding block mechanism of drive component, Driven sliding block mechanism connects Mounted Device;When needing to be buffered as Z-direction, telescopic spring is limited using banking stop, when need When being used as Z-direction Stress control, amount of spring compression and compression zone are adjusted using pressure adjusting screw.Tracheae is rotated at a high speed Joint 271 is rotatably connected with female rotating splined shaft 27, and lock-on connection 272 is used to lock rotation gas-tpe fitting 271 at a high speed, spline end End bearing mounting seat 273, bearing is installed cover plate 274, splined end fixed seat 212 and is combined for fixing female rotating splined shaft 27.
Female rotating splined shaft bearing 275 on fixed seat at bottom 29, rotary shaft driven pulley 281, rotary shaft synchronization Constituted with 282, rotary shaft driving wheel 280, shaft rotating motor installing plate 283, inductive disks 284, correlation origin sensor 285 R axle rotational structures, wherein rotary shaft driven pulley 281, rotary shaft driving wheel 280 are driven by rotary shaft Timing Belt 282 and provide dynamic Power.
Z axis mounting structure is driven to do vertical motion by driving structure, by female rotating splined shaft bearing duplex bearing about 85 The sight alignment formula of 2 points of single-bearing some fixing phase combinations for fixing the end bearing mounting base and between 94 flowers positioning is crossed to protect Card Z axis running precision;Reduce angular error by increasing the rotation of R axles from driving shaft gearratio, it is ensured that single-point is aligned with angle Attachment control mode and 2 points of high accuracy operations of contraposition attachment control mode.
As shown in figure 3, visual identity component includes mounting device CCD (32), the attachment dress installed in camera installing plate 31 CCD fixed seats 33, light source connecting plate 34, coaxial light source 35 is put to constitute, wherein, axis light, 35 can be equipped with various colour systems to match somebody with somebody Close the capture identification of the special-shaped material of unlike material and color.Used as another embodiment, visual identity component removes above-mentioned configuration Outer high resolution CCD, telecentric lens and the annular radiant of can also matching is used to improve visual identity precision.
A kind of method of the large size special-shaped material of use visual identity component recognition based on said apparatus, including one kind is regarded Feel and know method for distinguishing, methods described is done two-dimentional capture contraposition or done two-dimentional capture using 2 points and aligned using point and angle, right Large size special-shaped material after discharging determines visual identity position, specifically:
Visual identity component is to the point and angle (x, y, r) of material and the relative skew of the point and angle (X, Y, R) of suction nozzle Amount (x-X, y-Y, r-R) carries out algorithm compensation, the feeding deviation for reducing special-shaped suction nozzle and special-shaped material, after feeding, vision Recognizer component carries out the determination of visual identity position again to material, to the point in the point and angle (X, Y, R) of suction nozzle and area to be mounted Relative displacement (x '-X, y '-Y, r '-R) with angle (x ', y ', r ') carries out algorithm compensation, and Mounted Device is mounted.
As the method that the another kind of said apparatus recognizes large size special-shaped material, 2 points to material of visual identity component (x1, y1, x2, y2) enters with 2 points of relative displacements of (X1, Y1, X2, Y2) (x1-X1, y1-Y1, x2-X2, y2-Y2) of suction nozzle Row algorithm compensation, after feeding, visual identity component carries out the determination of visual identity position again to material, to 2 points of suction nozzle (X1, Y1, X2, Y2) with 2 points of relative displacements of (x1 ', y1 ', x2 ', y2 ') in area to be mounted (x1 '-X1, y1 '-Y1, x2 '-X2, Y2 '-Y2) algorithm compensation is carried out, Mounted Device is mounted.
As shown in figure 4, be another embodiment of placement pressure control, i.e., using pressure adjusting screw to amount of spring compression It is and compression zone is adjusted including slide rail limited block 242 installed in spline mounting seat 21, active sliding block mounting seat 241, linear Sliding block 24 ', adjusting screw rod 51, pressure control spring 52, driven sliding block mounting seat 251, the Stress control of the composition of linear guides 243 Structure and by high speed rotation gas-tpe fitting 271, lock-on connection 272, splined end bearing mounting base 273, bearing install cover plate 274th, any fixed splined end structure of the use of female composition of rotating splined shaft 27.
Tackled by coordinating adjusting screw rod 51 to adjust required pressure and control compression zone from pressure control spring 52 Different abnormity materials and the attachment occasion of different pressures requirement, motor connection active sliding block mounting seat 241, when attachment is pushed Splined end fixed structure is pressed by pressure control spring 52, controls to push stroke by controlled motor pulse, now passed The size of the power in the attachment face of being delivered to is elastic force of the pressure control spring produced by compression.
A kind of attachment control method of the mounting device based on the said equipment, including a kind of placement pressure control method, institute Stating method Mounted Device control Z axis drives the electric current A of servomotor to carry out controlled motor output torque M to reach control placement pressure F。
Concrete scheme is:Mounting device sets placement pressure F, pushes preset reference face automatically by mounting device and determines attachment Face, and record pushes stroke L, during attachment control, stroke and electric current are set simultaneously, concatenating logic are performed, as traveled distance l= When L, actual pressure f < F, attachment pushes completion, and as traveled distance l < L, actual pressure f=F, attachment pushes completion.
Used as another embodiment of the invention, the principle of the control method of placement pressure is:Mounting device is by controlling Z Axle mount adjustable height control the amount of spring compression of the Stress control attachment structure based on single slide rail double-slider fixed form come Reach control placement pressure.
Specifically:Mounted Device passes through pressure of the pressure adjusting screw according to amount of spring compression from small to large to spring-compressed Amount is adjusted to 0 to H, and amount of spring compression is minimum pressure state when being 0, and decrement is that H is constantly maximum pressure state, by Mounting device pushes preset reference face and determines attachment face automatically, and record pushes stroke L ', and now decrement is H, closes electric current A's Limitation control, that to be reduced when determining and mount according to selected the elastic coefficient Q pushes stroke h, and stroke is pushed during work is (L '-h), is controlled Z axis to push stroke by controlled motor pulse and then controls placement pressure.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with Understanding can carry out various changes, modification, replacement to these embodiments without departing from the principles and spirit of the present invention And modification, the scope of the present invention be defined by the appended.

Claims (8)

1. a kind of large size special-shaped material mounting device, it is characterised in that mounting device by installation pedestal component, Mounted Device, Visual identity component, the part composition of special-shaped material take-off assembly four, wherein:
The Mounted Device includes being arranged on drive component, the Z axis Mounted Device of spline mounting seat, is arranged on fixed seat at bottom R axle rotary components, Z axis Mounted Device fixed using the mistake positioning formula Z axis spline of sight alignment, R axle rotary components it is driven Wheel and capstan drive ratio are 1:2;
Z axis Mounted Device includes:Active sliding block mechanism, driven sliding block mechanism, connect active sliding block mechanism and driven sliding block mechanism Buffer spring, wherein, the lifting of Z axis Mounted Device driven by servomotor by Timing Belt, and the direct-connected active of drive component is slided Block mechanism, driven sliding block mechanism connection Mounted Device;When needing to be buffered as Z-direction, telescopic spring is limited using banking stop System, when needing to be used as Z-direction Stress control, is adjusted using pressure adjusting screw to amount of spring compression and compression zone.
2. a kind of large size special-shaped material mounting device according to claim 1, it is characterised in that Z axis Mounted Device is also Including pressure control spring and adjusting screw rod, pressure and control needed for coordinating adjusting screw rod to adjust by pressure control spring are compressed Scope.
3. a kind of method of the large size special-shaped material of use visual identity component recognition, it is characterised in that know including a kind of vision Method for distinguishing, methods described is done two-dimentional capture contraposition or is done two-dimentional capture using 2 points and aligned using point and angle, to discharging Large size special-shaped material afterwards determines visual identity position, specifically:
Visual identity component is to the point and angle (x, y, r) of material and the relative displacement (x- of the point of suction nozzle and angle (X, Y, R) X, y-Y, r-R) algorithm compensation is carried out, the feeding deviation for reducing special-shaped suction nozzle and special-shaped material, after feeding, visual identity group Part carries out the determination of visual identity position again to material, to the point and angle in the point and angle (X, Y, R) of suction nozzle and area to be mounted The relative displacement (x '-X, y '-Y, r '-R) of (x ', y ', r ') carries out algorithm compensation, and Mounted Device is mounted.
4. method according to claim 3, it is characterised in that visual identity component to 2 points of material (x1, y1, x2, Y2) 2 points of relative displacements of (X1, Y1, X2, Y2) (x1-X1, y1-Y1, x2-X2, y2-Y2) with suction nozzle carry out algorithm benefit Repay, after feeding, visual identity component carries out the determination of visual identity position again to material, to 2 points of suction nozzle (X1, Y1, X2, Y2) with 2 points of relative displacements of (x1 ', y1 ', x2 ', y2 ') (x1 '-X1, y1 '-Y1, x2 '-X2, y2 '-Y2) in area to be mounted Algorithm compensation is carried out, Mounted Device is mounted.
5. the attachment control method of a kind of mounting device, it is characterised in that including a kind of placement pressure control method, methods described Mounted Device control Z axis drive the electric current A of servomotor to carry out controlled motor output torque M to reach control placement pressure F.
6. method according to claim 5, it is characterised in that specifically:Mounting device sets placement pressure F, by mounting Device pushes preset reference face and determines attachment face automatically, the correlation stroke inductor in Mounted Device and record push stroke L, During attachment control, stroke and electric current are set simultaneously, perform concatenating logic, as traveled distance l=L, actual pressure f < F, patch Load pressure to complete, as traveled distance l < L, actual pressure f=F, attachment pushes completion.
7. method according to claim 5, it is characterised in that the control method of the placement pressure is:Mounting device leads to Control Z axis attachment adjustable height is crossed to control the spring pressure of the Stress control attachment structure based on single slide rail double-slider fixed form Contracting amount reaches control placement pressure.
8. method according to claim 7, it is characterised in that Mounted Device is by pressure adjusting screw according to spring-compressed The pressure of amount is adjusted to 0 to H to amount of spring compression from small to large, and amount of spring compression is minimum pressure state, decrement when being 0 For H is constantly maximum pressure state, push preset reference face automatically by mounting device and determine attachment face, record pushes stroke L ', now decrement is H, closes the limitation control of electric current A, to be reduced when determining and mount according to selected the elastic coefficient Q Push stroke h, stroke is pushed during work for (L '-h), control Z axis to push stroke and then control by controlled motor pulse Placement pressure.
CN201710187298.5A 2017-03-27 2017-03-27 A kind of large size special-shaped material mounting device and attachment control method Pending CN106907381A (en)

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Publication number Priority date Publication date Assignee Title
CN108223521A (en) * 2018-02-01 2018-06-29 北极光电(深圳)有限公司 A kind of more membrane combination attachment mechanisms
CN109640616A (en) * 2019-01-11 2019-04-16 博众精工科技股份有限公司 High-speed, high precision mounting head
CN113573564A (en) * 2021-07-20 2021-10-29 深圳德森精密设备有限公司 Mounter and mounting method
CN113650224A (en) * 2021-08-30 2021-11-16 佛山市合宏泰业科技有限公司 Feeding module of double-slider

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CN105611748A (en) * 2016-03-22 2016-05-25 中南林业科技大学 Large-scale electronic element attaching-inserting joint and attaching-inserting method therefor
CN105744754A (en) * 2016-03-22 2016-07-06 中南林业科技大学 Parallel clamping-type large electronic element pasting and inserting operation head and pasting and inserting method thereof

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Publication number Priority date Publication date Assignee Title
JP2001032808A (en) * 1999-07-16 2001-02-06 Atsuo Takahashi Resin recessed cord for fixing resin plate or the like
CN101098618A (en) * 2006-06-29 2008-01-02 北京航空航天大学 High speed full-automatic paster machine array type mounting head
CN101979249A (en) * 2010-09-08 2011-02-23 东莞市凯格精密机械有限公司 Contact sensing scarper mechanism and full automatic vision printer
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108223521A (en) * 2018-02-01 2018-06-29 北极光电(深圳)有限公司 A kind of more membrane combination attachment mechanisms
CN109640616A (en) * 2019-01-11 2019-04-16 博众精工科技股份有限公司 High-speed, high precision mounting head
CN113573564A (en) * 2021-07-20 2021-10-29 深圳德森精密设备有限公司 Mounter and mounting method
CN113650224A (en) * 2021-08-30 2021-11-16 佛山市合宏泰业科技有限公司 Feeding module of double-slider

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