CN105735596B - 竖缝为刚性密封缝的外保温水泥装饰面板 - Google Patents

竖缝为刚性密封缝的外保温水泥装饰面板 Download PDF

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CN105735596B
CN105735596B CN201610111052.5A CN201610111052A CN105735596B CN 105735596 B CN105735596 B CN 105735596B CN 201610111052 A CN201610111052 A CN 201610111052A CN 105735596 B CN105735596 B CN 105735596B
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CN105735596A (zh
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虞新华
陈辅亮
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SHANGHAI ZINI ENERGY SAVING TECHNOLOGY Co.,Ltd.
Yu Xinhua
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Shanghai Zi Ni Energy Saving Technology Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0889Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0889Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
    • E04F13/0891Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections with joint fillings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0889Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
    • E04F13/0894Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections with tongue and groove connections
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/01Joining sheets, plates or panels with edges in abutting relationship
    • E04F2201/0107Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels substantially in their own plane, perpendicular to the abutting edges
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/02Non-undercut connections, e.g. tongue and groove connections
    • E04F2201/021Non-undercut connections, e.g. tongue and groove connections with separate protrusions
    • E04F2201/022Non-undercut connections, e.g. tongue and groove connections with separate protrusions with tongue or grooves alternating longitudinally along the edge

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Abstract

本发明属于一种竖缝采用暗槽式刚性密封缝的外墙外保温水泥装饰面板,其特征是内配金属或非金属网,外侧面预制有三维立体装饰图案,上端面设通长凸键,并按一定间距设置金属挂件,下端面设凹槽;两侧端面的内侧凹入,形成外高内低台阶状,并在凹面预埋冲孔金属板条。所述水泥装饰面板施工组装时,水平缝为暗键式接缝,竖缝为暗槽式刚性密封缝。本发明的接缝缝隙很小,在接缝处装饰图案可以连续,能表达大幅整体三维图案;暗键式水平缝有很好的通透性,暗槽式刚性密封缝有很好的防裂和防渗漏性能。

Description

竖缝为刚性密封缝的外保温水泥装饰面板
技术领域
本发明属于一种竖缝为暗槽式刚性密封缝的外墙外保温水泥装饰面板。
背景技术
申请号为201410623760.8,名称为“预埋挂件且预留钢丝网搭接头的水泥装饰板的成型方法”的专利申请文件描述的水泥装饰板,其板间接缝是采用钢丝网搭接,专用砂浆填缝的刚性接缝,这种接缝通常有2cm左右宽,接缝处装饰图案不能连续,组装不出大幅整体三维图案,饰面艺术表达大大受限,且施工组装时要进行一道砂浆勾缝工序,增加施工人工费和延长工期。
发明内容
本发明的目的是通过改变接缝做法,水平缝采用暗键式接缝,竖缝采用暗槽式刚性密封缝,并采用相应的一整套施工组装方法,使接缝缝隙很小,饰面图案能够连续,拓宽饰面表达范围和增强饰面艺术效果,以及免去施工组装时的砂浆勾缝工序。
为了实现上述目的,本发明采用如下技术方案:
一种用于外墙外保温的水泥装饰面板,内配金属或非金属网;外侧面预制有三维立体装饰图案,内侧面为平面或四边高,中间低的槽形;上端面设通长凸键,并按一定间距设置金属挂件(用于与基层墙体锚固连接的金属预埋件),下端面设凹槽;两侧端面的内侧凹入,形成外高内低台阶状,并在凹面预埋冲孔金属板条(由冲床冲切加工成型),冲孔金属板条伸出凹面适当宽度;所述水泥装饰面板施工组装时,水平缝做法是:上一排板下端面正对叠合于下一排板上端面上,下一排板上端面的通长凸键嵌入上一排板下端面凹槽内,构成暗键式接缝;竖缝做法是:先将板侧端面正对靠紧,并将板锚固定位,伸出凹面的冲孔金属板条相互搭接,孔眼(指冲孔金属板条的孔眼)位置相互对齐,再在由侧端面和保温板围合成的暗槽内注满流动性水泥砂浆,形成暗槽式刚性密封缝,当竖缝为通缝时,每次灌注水泥砂浆后,在暗槽上端,与凸键平齐位置,放置截面形状与凸键外围形状相同或相近的金属或塑料隔片(用于隔断上下暗槽水泥砂浆,并在该处形成防水构造)。
所述水泥装饰面板是采用以下方法和步骤组装上墙:
1、弹线
对基层墙体进行找平和弹排板分格线,并标出锚固连接点钻孔位置线(即十字线)。
2、钻孔
按钻孔位置线钻好锚栓孔。
3、安装金属支托
用专用锚栓安装位于最底排水泥装饰面板下端的金属支托;金属支托悬臂外端设置朝上,高度适当的凸缘;金属支托与基层墙体连接面设置硬质塑料垫块,并填充保温薄板(用于阻断金属支托热桥)。
4、安装保温板和水泥装饰面板
按照排板分格线,用专用锚栓和塑料垫管逐块将水泥装饰面板和保温板组装上墙;塑料垫管截面外方内圆,一端设方形小帽,另一端上部设一个圆弧形缺口(用于观看锚栓的锚钉插入锚栓的胀管),无方形小帽的一端顶住基层墙体,有方形小帽的一端顶住水泥装饰面板的金属挂件,保温板填充在由塑料垫管架空形成的空腔内;每一排板组装完毕后,在塑料垫管的圆弧形缺口内注入发泡保温材料(用于断热)。
组装顺序为:竖向逐排从下往上进行,金属支托悬臂外端的凸缘嵌入最底一排水泥装饰面板的下端面凹槽内;水平向逐块从一端向另一端进行,先逐块将板锚固定位,整排板均锚固定位后,再用专用设备将各竖缝暗槽注满流动性水泥砂浆;当竖缝为通缝时,每次灌注水泥砂浆后,在暗槽上端,与凸键平齐位置,放置金属或塑料隔片。
本发明主要有以下有益效果:
1.本发明的接缝缝隙很小,在接缝处装饰图案可以连续,能表达大幅整体三维图案,大大拓宽饰面表达范围和增强饰面艺术效果。
2.在施工组装时免去了砂浆勾缝工序,可节省施工人工费和缩短施工工期。
3.冲孔金属板条搭接,灌注水泥砂浆,这种暗槽式刚性密封缝有很好的防裂和防渗漏性能;这种缝的抗拉强度是钢丝网搭接缝的两倍以上。
4.暗键式水平缝有很好的通透性,可确保外保温系统内部不会产生冷凝水。
附图说明
图1是水泥装饰面板示意图;
图2是图1的俯视图;
图3是图1的左视图;
图4是图1的A-A剖面图;
图5是冲孔金属板条示意图;
图6是金属挂件示意图;
图7是图6的左视图;
图8是当竖缝为通缝时的水泥装饰面板组装示意图;
图9是图8的C-C剖面图;
图10是图8的B-B剖面图;
图11是金属或塑料隔片示意图;
图12是图11的D-D剖面图;
图13是金属或塑料隔片放置示意图;
图14是金属支托示意图;
图15是塑料垫管示意图;
图16是最底排保温板和水泥装饰面板安装示意图。
图中:1-三维立体装饰图案;2-内侧面;3-通长凸键;4-金属挂件;5-凹槽;6-暗键式接缝;7-暗槽式刚性密封缝;8-冲孔金属板条;9-金属或塑料隔片;10-金属或非金属网;11-保温板;12-凹面;13-金属支托悬臂;14-凸缘;15-硬质塑料垫块;16-保温薄板;17-塑料垫管;18-方形小帽;19-圆弧形缺口;20-专用锚栓。
具体实施方式
如图1-图16所示用于外墙外保温的水泥装饰面板,内配金属或非金属网10,外侧面预制有三维立体装饰图案1,内侧面2为平面,上端面设通长凸键3,并按一定间距设置金属挂件4,下端面设凹槽5;两侧端面的内侧凹入,形成外高内低台阶状,并在凹面12预埋冲孔金属板条8,冲孔金属板条8伸出凹面12适当宽度;所述水泥装饰面板施工组装时,水平缝做法是:上一排板下端面正对叠合于下一排板上端面上,下一排板上端面的通长凸键3嵌入上一排板下端面凹槽5内,构成暗键式接缝6;竖缝做法是:先将板侧端面正对靠紧,并将板锚固定位,伸出凹面12的冲孔金属板条8相互搭接,孔眼位置相互对齐,再在由侧端面和保温板11围合成的暗槽内注满流动性水泥砂浆,形成暗槽式刚性密封缝7,当竖缝为通缝时,每次灌注水泥砂浆后,在暗槽上端,与凸键3平齐位置,放置截面形状与凸键3外围形状相同或相近的金属或塑料隔片9。
所述水泥装饰面板是采用以下方法和步骤组装上墙:
1、弹线
对基层墙体进行找平和弹排板分格线,并标出锚固连接点钻孔位置线。
2、钻孔
按钻孔位置线钻好锚栓孔。
3、安装金属支托
用专用锚栓20安装位于最底排水泥装饰面板下端的金属支托;金属支托悬臂13外端设置朝上,高度适当的凸缘14;金属支托与基层墙体连接面设置硬质塑料垫块15,并填充保温薄板16。
4、安装保温板和水泥装饰面板
按照排板分格线,用专用锚栓20和塑料垫管17逐块将水泥装饰面板和保温板11组装上墙;塑料垫管17截面外方内圆,一端设方形小帽18,另一端上部设一个圆弧形缺口19,无方形小帽18的一端顶住基层墙体,有方形小帽18的一端顶住水泥装饰面板的金属挂件4,保温板11填充在由塑料垫管17架空形成的空腔内;每一排板组装完毕后,在塑料垫管17的圆弧形缺口19内注入发泡保温材料。
组装顺序为:竖向逐排从下往上进行,金属支托悬臂13外端的凸缘14嵌入最底一排水泥装饰面板的下端面凹槽5内;水平向逐块从一端向另一端进行,先逐块将板锚固定位,整排板均锚固定位后,再用专用设备将各竖缝暗槽注满流动性水泥砂浆;当竖缝为通缝时,每次灌注水泥砂浆后,在暗槽上端,与凸键3平齐位置,放置金属或塑料隔片9。

Claims (1)

1.一种用于外墙外保温的水泥装饰面板,其特征是内配金属或非金属网,外侧面预制有三维立体装饰图案,内侧面为平面或四边高,中间低的槽形;上端面设通长凸键,并按一定间距设置金属挂件,下端面设凹槽;两侧端面的内侧凹入,形成外高内低台阶状,并在凹面预埋冲孔金属板条,冲孔金属板条伸出凹面适当宽度;所述水泥装饰面板施工组装时,水平缝做法是:上一排板下端面正对叠合于下一排板上端面上,下一排板上端面的通长凸键嵌入上一排板下端面凹槽内,构成暗键式接缝;竖缝做法是:先将板侧端面正对靠紧,并将板锚固定位,伸出凹面的冲孔金属板条相互搭接,孔眼位置相互对齐,再在由侧端面和保温板围合成的暗槽内注满流动性水泥砂浆,形成暗槽式刚性密封缝,当竖缝为通缝时,每次灌注水泥砂浆后,在暗槽上端,与凸键平齐位置,放置截面形状与凸键外围形状相同的金属或塑料隔片;
所述水泥装饰面板是采用以下方法和步骤组装上墙:
(1)弹线
对基层墙体进行找平和弹排板分格线,并标出锚固连接点钻孔位置线;
(2)钻孔
按钻孔位置线钻好锚栓孔;
(3)安装金属支托
用专用锚栓安装位于最底排水泥装饰面板下端的金属支托;金属支托悬臂外端设置朝上,高度适当的凸缘;金属支托与基层墙体连接面设置硬质塑料垫块,并填充保温薄板;
(4)安装保温板和水泥装饰面板
按照排板分格线,用专用锚栓和塑料垫管逐块将水泥装饰面板和保温板组装上墙;塑料垫管截面外方内圆,一端设方形小帽,另一端上部设一个圆弧形缺口,无方形小帽的一端顶住基层墙体,有方形小帽的一端顶住水泥装饰面板的金属挂件,保温板填充在由塑料垫管架空形成的空腔内;每一排板组装完毕后,在塑料垫管的圆弧形缺口内注入发泡保温材料;
组装顺序为:竖向逐排从下往上进行,金属支托悬臂外端的凸缘嵌入最底一排水泥装饰面板的下端面凹槽内;水平向逐块从一端向另一端进行,先逐块将板锚固定位,整排板均锚固定位后,再用专用设备将各竖缝暗槽注满流动性水泥砂浆;当竖缝为通缝时,每次灌注水泥砂浆后,在暗槽上端,与凸键平齐位置,放置金属或塑料隔片。
CN201610111052.5A 2016-02-29 2016-02-29 竖缝为刚性密封缝的外保温水泥装饰面板 Expired - Fee Related CN105735596B (zh)

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