CN105728992B - A kind of manufacturing equipment of belt carcass brass flux-cored wire - Google Patents
A kind of manufacturing equipment of belt carcass brass flux-cored wire Download PDFInfo
- Publication number
- CN105728992B CN105728992B CN201610159711.2A CN201610159711A CN105728992B CN 105728992 B CN105728992 B CN 105728992B CN 201610159711 A CN201610159711 A CN 201610159711A CN 105728992 B CN105728992 B CN 105728992B
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- China
- Prior art keywords
- shaped
- flux
- band
- cored wire
- belt
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/40—Making wire or rods for soldering or welding
- B23K35/406—Filled tubular wire or rods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0255—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
- B23K35/0261—Rods, electrodes, wires
- B23K35/0266—Rods, electrodes, wires flux-cored
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/08—Non-ferrous metals or alloys
- B23K2103/12—Copper or alloys thereof
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
- Metal Extraction Processes (AREA)
Abstract
The present invention relates to a kind of manufacturing equipment of belt carcass brass flux-cored wire,Including tensioner,Wire drawing tank,Wire drawing machine,It is additionally provided with passive type tape feeding device,U-shaped roll device,Powder adding device,Loading tray,Roller molding device,Edger roll and controller,Solder band is arranged on passive type tape feeding device,Solder band is connected with U-shaped roll device,U-shaped roll device is provided with U-shaped horizontal roll,U-shaped horizontal roll is provided with the projection being mutually matched and recessed grain,Solder band is pressed into opening up U-shaped band,Core filaments are provided with loading tray,Core filaments are placed in the U-shaped band opening and linear transmission together,U-shaped band with core filaments is connected with powder adding device,Vertical rod is provided with before and after powder adding device,With core filaments and the U-shaped band after powder is added to be pressed into flux-cored wire by roller molding device,Tensioner is arranged between roller molding device and wire drawing tank,Flux-cored wire is connected by tensioner and wire drawing tank with wire drawing machine.The present invention is simple for structure, easy to use, and automaticity is high, and product quality is high.
Description
Technical field
The present invention relates to a kind of manufacturing equipment of flux-cored wire, the manufacture of the brass flux-cored wire particularly with core filaments is set
It is standby.
Background technology
Brazing solder can be used for the soldering connection of steel and steel, copper and steel, excellent performance after welding, but use brass soldering steel
Used with brazing flux must be equipped with during steel, solder otherwise will be caused to be sprawled in mother metal moistened surface, can not be welded.And brazing flux
Coating can increase the operating time, while be unfavorable for the needs of automated production.
Flux-cored wire is also known as flux cored wire or flux cored wire, is the forth generation welding material after welding rod and SAW consumable material
Material.It overcomes the shortcomings that stick electrode can not be welded continuously, and welding efficiency overcomes again up to 3-5 times of stick electrode
Solid welding wire splash big, processing performance difference the shortcomings that, and can weld various types of mothers by adjusting drug core component
Material, therefore be widely used in each developed country of the world, the growth momentum in China is also very swift and violent.Flux-cored wire
Forming production line generally includes clod wash and is rolled into U types pipe → medicinal powder to dose → joint close → wire drawing tube reducing → surface treatment → take-up.
Simultaneously when for ratio-frequency welding, due to ratio-frequency welding heating efficiency high, the burn-off rate of brazing flux is fast, due in wide arc gap
It is necessary to ensure that solder has certain loading during component soldering, and when preparing the solder skin of medicine core solder, such as solder skin mistake
Thickness is unfavorable for machine-shaping, therefore increases the loading of solder by the way of core filaments are increased inside flux-cored wire.Pass through core
The increase of silk, it is ensured that deposited metal total amount in medicine core solder, brazed seam is full after making soldering.But how to ensure core after addition core filaments
Silk is placed in solder preparation process interior central, and does not influence the filling of medicine core brazing flux simultaneously as a disaster of research of technique
Point.If the package action of the bad filling rate and solder coating for easily influenceing brazing flux powder of control.How to realize narrow bandwidth simultaneously
Copper strips is shaped to medicine core solder skin, and make brazing flux powder be evenly distributed in solder be equally technology a big difficult point.
The manufacturing equipment of disclosed belt carcass brass flux-cored wire is there is no in the market.
The content of the invention
Present invention solves the technical problem that it is to provide a kind of manufacturing equipment for being used to prepare brass belt carcass flux-cored wire.
Technical scheme is used by the present invention solves above-mentioned technical problem：
A kind of manufacturing equipment of belt carcass brass flux-cored wire, including tensioner, wire drawing tank, wire drawing machine, it is characterized in that also
It is provided with passive type tape feeding device, U-shaped roll device, powder adding device, loading tray, roller molding device, edger roll and controller, pricker
Material strip is arranged on passive type tape feeding device, and solder band is connected with U-shaped roll device, and U-shaped roll device is provided with U-shaped level and rolled
Roller, U-shaped horizontal roll are provided with the projection that is mutually matched and recessed grain, and solder band is pressed into opening up U-shaped band, loading tray with
Core filaments coordinate, and core filaments are placed in the U-shaped band opening and linear transmission, the U-shaped band with core filaments are connected with powder adding device, added together
Vertical rod is provided with before and after powder device, with core filaments and adds the U-shaped band after powder to be pressed into flux-cored wire by roller molding device,
Power apparatus is arranged between roller molding device and wire drawing tank, and flux-cored wire connects by tensioner and wire drawing tank with wire drawing machine
Connect.
Passive type tape feeding device of the present invention is provided with reel, puts band directive wheel, and U-shaped band is wound on reel and led to
Cross to put and be connected with directive wheel with U-shaped roll device.
Be provided with vernier display on U-shaped roll device of the present invention, edger roll and roller molding device, allow adjustment when
Precision is higher.
U-shaped roll device and roller molding device of the present invention are provided with synchronous adjustment lifting device, in adjustment roll
It is more convenient during roll gap.
Powder adding device of the present invention is provided with powder feeding belt and loosening apparatus, and loosening apparatus is rotatably installed in powder feeding belt
Top, loosening apparatus are in the coil spring shape laterally set, are rotated horizontally under motor driving, the powder of caking is broken up, prevented
Only powder is bonded.
Heating and heat-insulating device is provided with powder adding device of the present invention, is incubated by low-temperature heat, it is ensured that brazing flux powder is not
Hydrolyze.
Core filaments are pressed in U-shaped band by the projection of U-shaped horizontal roll of the present invention.
A guide device and wire drawing die are provided with wire drawing tank of the present invention.
Tensioner of the present invention is used to adjust the tension force between wire drawing tank and roller molding device, ensures to transport in high speed
Do not break normal production during row.The lever arm of tensioner is provided with angle displacement sensor, angle displacement sensor and control
Device connects, and controller adjusts the rotating speed of wire drawing machine according to the data of angle displacement sensor.
Roller molding device of the present invention passes through one group of tooth form synchronous belt centralization transmission system drives, tooth form synchronous belt
Centralized transmission system is provided with belt pneumatic type tensioning apparatus.
Belt pneumatic type tensioning apparatus of the present invention is provided with tensile force maintaining body.
The present invention is simple for structure, easy to use, and automaticity is high, and product quality is high.
Brief description of the drawings
Fig. 1 is the structural representation of the manufacturing equipment of belt carcass brass flux-cored wire in the present embodiment.
Embodiment
Referring to Fig. 1, the present embodiment is provided with passive type tape feeding device 3, U-shaped horizontal roll 4, vernier display 5 plus powder dress
Put 6, loosening apparatus 7, powder feeding belt 8, tensioner 9, lever arm 10, guide device 11, wire drawing tank 12, wire drawing machine 13, put band
Directive wheel 14, a directive wheel 15, loading tray 16, constitutive levels roll 17, edger roll 18 and controller are put, controller is shown with fine setting
Device 5, powder adding device 6, tensioner 9, wire drawing machine 13 are all connected with and control its operation.
The present embodiment uses passive type tape feeding device 3, reduces floor space.The passive type tape feeding device 3 is provided with volume
Around wheel 19, band directive wheel 14 is put, U-shaped band 1 is wound on reel 19 and is connected by putting band directive wheel 14 with U-shaped roll device.
In order to which when changing roll, mounting and adjusting is more convenient and simple, using self-locking Roller Design.Roll stacks are that more compact is set
Meter, one group of standing roller frame at the place that heals up only is retained in, more convenient for adjustment.Seven groups of active forming machines of rack are respectively by two groups
Centralized transmission system drives, add the U-shaped roll device being made up of before powder three groups of U-shaped horizontal rolls 4, passed by one group of centralization
Dynamic system drive, in addition before and after powder is added（Moving direction is front and rear during finger solder band 1 is compressing））One group of edger roll is set
18, driven by the roller molding device that four composing type horizontal rolls 17 form by one group of tooth form synchronous belt centralization transmission system
It is dynamic.In order to not influenceed when adjusting roll by the tension force for the cog belt being tensioned, tooth form synchronous belt centralization transmission system
It is provided with belt pneumatic type tensioning apparatus.For the different required different tensile requirements of two systems, two sets of sources of the gas are configured with
Air pressure controlling valve of voltage regulation, to ensure to balance the tension force required for each subsystem.Increase simultaneously on belt pneumatic type tensioning apparatus
Tensile force maintaining body, prevent from causing the tensile force of belt phenomenon fluctuated due to air pressure compressibility in itself.
This equipment uses passive type tape feeding device 3, releases solder band（Solder skin, usually brass band）1, led by putting band
To wheel 14, into U-shaped horizontal roll 4, projection and recessed grain are separately designed on U-shaped horizontal roll 4, is mutually matched, make solder band 1 suitable
Profit becomes U-shaped band, while plays a part of fixing product in line, U-shaped band in running is not overturn, realizes
The shapings of the following solder bands 1 of width 10mm.Horizontal roll（Including U-shaped horizontal roll 4, constitutive levels roll 17）With edger roll 18
Install mechanical fine-tuning display 5 in frame additional, make precision when adjusting higher.Shuangpai County building synchronous adjustment lifting device is designed, is being adjusted
It is more convenient during whole roll roll gap.
The present embodiment is provided with a loading tray 16 and one and puts a directive wheel 15, placed on loading tray 16 needed for size core
Silk 2, moved towards by putting the fixation of a directive wheel 15 core filaments 2, core filaments 2 is accurately fallen at U-shaped band center.
The present embodiment is provided with powder adding device 6, brazing flux powder is uniformly added into the groove of U-shaped band by powder feeding belt 8, together
When by meal outlet by limiting powder outlet quantity, and loosening apparatus 7 is added above powder feeding belt 8, closes brazing flux powder addition
It is suitable, powder is loose be not bonded it is blocking.Heating and heat-insulating device is provided with powder adding device 6, is incubated by low-temperature heat, it is ensured that brazing flux powder
End does not hydrolyze.Core filaments 2 are pressed in the U-shaped mouth bottom of U-shaped band, while 2 overall bearing tension force of core filaments before powder feeding using groove,
Both the uniformity of powder under the influence of having ensure that core filaments 2 not, while after 2 natural resilience of core filaments in the middle part of medicine core solder welding wire.
Using constitutive levels roll 17, with core filaments 2 and the U-shaped band after powder will be added to be prepared into flux-cored wire, core filaments 2 coat
Inside flux-cored wire.
A guide device 11 is designed before wire drawing die position in wire drawing tank 12, welding wire is accurately transported to wire drawing machine 13
Among.
Design installs tensioner 9 additional between wire drawing machine 13 and forming area, for adjusting wire drawing tank 12 and forming area
Between tension force, ensure the normal production that do not broken in high-speed cruising.The lever arm 10 of tensioner 9 utilizes digital angle displacement
Sensor controls the rotating speed of the motor of wire drawing machine 13 by PLC, and it is synchronous and steady to reach operation, prevents from ceasing between wire drawing stopping
.
Forming area adds LED light strip to design, and is easy to the operational observations during operation of night equipment.
Cog belt is selected in equipment transmission, and intensity is higher, prevents broken belt.
Equipment built-in power line, control line and pneumatic system, which add to preset, to be hidden in frame, improves safety protection function.
Simple deformation or the combination of every technical scheme of the embodiment of the present invention and technical characteristic, it is considered that fall into the present invention's
Protection domain.
Claims (9)
1. a kind of manufacturing equipment of belt carcass brass flux-cored wire, including tensioner, wire drawing tank, wire drawing machine, it is characterized in that also setting
It is equipped with passive type tape feeding device, U-shaped roll device, powder adding device, loading tray, roller molding device, edger roll and controller, solder
Band is arranged on passive type tape feeding device, and solder band is connected with U-shaped roll device, and U-shaped roll device is provided with U-shaped level and rolled
Roller, U-shaped horizontal roll are provided with the projection that is mutually matched and recessed grain, and solder band is pressed into opening up U-shaped band, loading tray with
Core filaments coordinate, and core filaments are placed in the U-shaped band opening and linear transmission, the U-shaped band with core filaments are connected with powder adding device, added together
Vertical rod is provided with before and after powder device, with core filaments and adds the U-shaped band after powder to be pressed into flux-cored wire by roller molding device,
Power apparatus is arranged between roller molding device and wire drawing tank, and flux-cored wire connects by tensioner and wire drawing tank with wire drawing machine
Connect, the powder adding device is provided with powder feeding belt and loosening apparatus, and loosening apparatus is rotatably installed in above powder feeding belt, it is described into
Type roll device is provided with by one group of tooth form synchronous belt centralization transmission system drives, tooth form synchronous belt centralization transmission system
Belt pneumatic type tensioning apparatus.
2. the manufacturing equipment of belt carcass brass flux-cored wire according to claim 1, it is characterized in that：The passive type tape feeding device
It is provided with reel, puts band directive wheel, U-shaped band is wound on reel and is connected by putting band directive wheel with U-shaped roll device.
3. the manufacturing equipment of belt carcass brass flux-cored wire according to claim 1, it is characterized in that：The U-shaped roll device, stand
Vernier display is provided with roller and roller molding device.
4. the manufacturing equipment of belt carcass brass flux-cored wire according to claim 3, it is characterized in that：The U-shaped roll device and
Roller molding device is provided with synchronous adjustment lifting device.
5. the manufacturing equipment of belt carcass brass flux-cored wire according to claim 1, it is characterized in that：Loosening apparatus is in laterally setting
Coil spring shape.
6. according to the manufacturing equipment of the belt carcass brass flux-cored wire of claim 1 or 5, it is characterized in that：In the powder adding device
Provided with heating and heat-insulating device.
7. the manufacturing equipment of belt carcass brass flux-cored wire according to claim 1 or claim 2, it is characterized in that：Set in the wire drawing tank
There are a guide device and wire drawing die.
8. the manufacturing equipment of belt carcass brass flux-cored wire according to claim 1 or claim 2, it is characterized in that：The tensioner
Lever arm is provided with angle displacement sensor, and angle displacement sensor is connected with controller.
9. the manufacturing equipment of belt carcass brass flux-cored wire according to claim 1 or claim 2, it is characterized in that：The belt pneumatic type
Tensioning apparatus is provided with tensile force maintaining body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610159711.2A CN105728992B (en) | 2016-03-21 | 2016-03-21 | A kind of manufacturing equipment of belt carcass brass flux-cored wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610159711.2A CN105728992B (en) | 2016-03-21 | 2016-03-21 | A kind of manufacturing equipment of belt carcass brass flux-cored wire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105728992A CN105728992A (en) | 2016-07-06 |
| CN105728992B true CN105728992B (en) | 2018-02-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610159711.2A Active CN105728992B (en) | 2016-03-21 | 2016-03-21 | A kind of manufacturing equipment of belt carcass brass flux-cored wire |
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| CN108274142B (en) * | 2017-12-29 | 2023-09-26 | 郑州机械研究所有限公司 | Round brazing cake and preparation method thereof |
| CN108406160B (en) * | 2018-01-31 | 2020-08-28 | 郑州机械研究所有限公司 | Preparation method and device of double-helix composite flux-cored brazing filler metal cake |
| CN108422128B (en) * | 2018-01-31 | 2020-06-23 | 郑州机械研究所有限公司 | Preparation method of circular brazing flux cake coated with brazing flux |
| CN108838583A (en) * | 2018-06-27 | 2018-11-20 | 芜湖鼎恒材料技术有限公司 | A kind of welding wire sheet metal wraps up in material device |
| CN110666399A (en) * | 2019-10-25 | 2020-01-10 | 王胜心 | Novel energy-saving and environment-friendly flux-cored wire forming machine |
| CN112059474B (en) * | 2020-09-07 | 2022-02-01 | 郑州机械研究所有限公司 | Flux-cored brazing filler metal, preparation method thereof and device for preparing flux-cored brazing filler metal |
| CN117464387A (en) * | 2023-10-29 | 2024-01-30 | 苏州威奥得焊材科技有限公司 | Intelligent flux-cored wire production line |
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