CN205600156U - Belt carcass brass flux cored wire's manufacture equipment - Google Patents
Belt carcass brass flux cored wire's manufacture equipment Download PDFInfo
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- CN205600156U CN205600156U CN201620215429.7U CN201620215429U CN205600156U CN 205600156 U CN205600156 U CN 205600156U CN 201620215429 U CN201620215429 U CN 201620215429U CN 205600156 U CN205600156 U CN 205600156U
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Abstract
The utility model relates to a belt carcass brass flux cored wire's manufacture equipment, including tension device, the wire drawing jar, the wire drawing machine, it puts the belting still to be equipped with the passive form, U type roll device, powder adding device, the loading tray, shaping roll device, edger roll and controller, install on the belting is put to the passive form in the brazing filler metal area, the brazing filler metal area is connected with U type roll device, U type roll device is provided with U type horizontal roll, be equipped with the protruding of mutual matching and groove on the U type horizontal roll, press into opening U type area up with the brazing filler metal area, be equipped with the core silk on the loading tray, interior and the straight line conveying together of U type area opening is arranged in to the core silk, the U type area of belt carcass silk is connected with powder adding device, all be provided with upright rod around the powder adding device, flux cored wire is suppressed into through shaping roll device in U type area behind belt carcass silk and the applying powder, tension device installs between shaping roll device and wire drawing jar, flux cored wire is through tension device, the wire drawing jar is connected with the wire drawing machine. The utility model discloses the structure is succinct, convenient to use, and degree of automation is high, the high quality.
Description
Technical field
This utility model relates to the manufacture equipment of the pyrite flux-cored wire of the manufacture equipment of a kind of flux-cored wire, particularly band core filaments.
Background technology
Brazing solder can be used for steel and is connected with the soldering of steel with steel, copper, excellent performance after welding, but must be equipped with brazing flux when using pyrite soldering steel and steel and use, and solder otherwise will be caused can not to sprawl at mother metal moistened surface, it is impossible to welding.And the coating of brazing flux can increase the operating time, it is unfavorable for the needs of automated production simultaneously.
Flux-cored wire, also known as flux cored wire or flux cored wire, is the forth generation welding material after welding rod and SAW consumable material.Which overcome the shortcoming that stick electrode can not weld continuously, welding efficiency is up to 3-5 times of stick electrode, overcome again the shortcoming that solid welding wire splashes greatly, processing performance is poor simultaneously, and various types of mother metal can be welded by adjusting drug core component, therefore in the world, each developed country is widely used, the swiftest and the most violent in the growth momentum of China.Flux-cored wire forming production line generally includes clod wash and is rolled into U type pipe → medicated powder and doses → joint close → wire drawing tube reducing → surface process → take-up.
Simultaneously when for ratio-frequency welding, owing to ratio-frequency welding intensification efficiency is high, the burn-off rate of brazing flux is fast, owing to being necessary to ensure that solder has certain loading when wide arc gap assembly soldering, and when preparing the solder skin of medicated core solder, as blocked up in solder skin it is unfavorable for machine-shaping, therefore uses the mode increasing core filaments inside flux-cored wire to increase the loading of solder.By the increase of core filaments, it is ensured that deposited metal total amount in medicated core solder, after making soldering, brazed seam is full.But how to guarantee after interpolation core filaments that core filaments is placed at solder preparation process interior central, and the filling simultaneously not affecting medicated core brazing flux becomes a big difficult point of research of technique.If controlling the bad easy filling rate affecting brazing flux powder and the package action of solder coating.How to realize narrow bandwidth copper strips simultaneously and be shaped to medicated core solder skin, and to make brazing flux powder be a big difficult point of technology equally in being evenly distributed on solder.
There is no the manufacture equipment of disclosed belt carcass pyrite flux-cored wire in the market.
Utility model content
This utility model solves the technical problem that and is to provide a kind of manufacture equipment for preparing pyrite belt carcass flux-cored wire.
This utility model solves above-mentioned technical problem and be the technical scheme is that
nullA kind of manufacture equipment of belt carcass pyrite flux-cored wire，Including tensioner、Wire drawing tank、Wire drawing machine，It is characterized in that being additionally provided with passive type tape feeding device、U-shaped roll device、Powder adding device、Loading tray、Roller molding device、Edger roll and controller，Solder band is arranged on passive type tape feeding device，Solder band is connected with U-shaped roll device，U-shaped roll device is provided with U-shaped horizontal roll，U-shaped horizontal roll is provided with the projection being mutually matched and recessed grain，Solder band is pressed into opening up U-shaped band，Loading tray coordinates with core filaments，Core filaments is placed in described U-shaped band opening and linear transmission together，U-shaped band with core filaments is connected with powder adding device，Vertical rod it is provided with before and after powder adding device，It is pressed into flux-cored wire through roller molding device with core filaments and the U-shaped band after adding powder，Tensioner is arranged between roller molding device and wire drawing tank，Flux-cored wire is connected with wire drawing machine through tensioner and wire drawing tank.
Passive type tape feeding device described in the utility model is provided with reel, puts band directive wheel, and U-shaped band is wound on reel and is connected with U-shaped roll device by putting band directive wheel.
It is provided with vernier display on U-shaped roll device described in the utility model, edger roll and roller molding device, makes precision when adjusting higher.
U-shaped roll device described in the utility model and roller molding device are provided with synchronization control lifting device, convenient when adjusting roll roll gap.
Powder adding device described in the utility model is provided with powder feeding belt and loosening apparatus, and loosening apparatus is rotatably installed in above powder feeding belt, and loosening apparatus is the coil spring shape of horizontally set, horizontally rotates, broken up by the powder of caking, prevent powder bonding under motor drives.
Powder adding device described in the utility model is provided with heating and heat-insulating device, is incubated by low-temperature heat, it is ensured that brazing flux powder does not hydrolyzes.
Core filaments is pressed in U-shaped band by the projection of U-shaped horizontal roll described in the utility model.
A guide device and wire drawing die it is provided with in wire drawing tank described in the utility model.
Tensioner described in the utility model is for adjusting the tension force between wire drawing tank and roller molding device, it is ensured that do not break normal production when high-speed cruising.The lever arm of tensioner is provided with angle displacement sensor, and angle displacement sensor is connected with controller, and controller adjusts the rotating speed of wire drawing machine according to the data of angle displacement sensor.
Roller molding device described in the utility model passes through one group of centralized transmission system drives of tooth form synchronous belt, and the centralized drive system of tooth form synchronous belt is provided with belt pneumatic type tensioner.
Belt pneumatic type tensioner described in the utility model is provided with tensile force maintaining body.
This utility model is simple for structure, easy to use, and automaticity is high, and product quality is high.
Accompanying drawing explanation
Fig. 1 is the structural representation manufacturing equipment of belt carcass pyrite flux-cored wire in the present embodiment.
Detailed description of the invention
See Fig. 1, the present embodiment is provided with passive type tape feeding device 3, U-shaped horizontal roll 4, vernier display 5, powder adding device 6, loosening apparatus 7, powder feeding belt 8, tensioner 9, lever arm 10, guide device 11, wire drawing tank 12, wire drawing machine 13, puts band directive wheel 14, puts a directive wheel 15, loading tray 16, constitutive levels roll 17, edger roll 18 and controller, and controller and vernier display 5, powder adding device 6, tensioner 9, wire drawing machine 13 are all connected with and control its operation.
The present embodiment uses passive type tape feeding device 3, reduces floor space.Described passive type tape feeding device 3 is provided with reel 19, puts band directive wheel 14, and U-shaped band 1 is wound on reel 19 and is connected with U-shaped roll device by putting band directive wheel 14.In order to mounting and adjusting is convenient simply when changing roll, use self-locking Roller Design.Roll stacks is more compact design, is only retained in one group of standing roller frame at the place that heals up, and is more convenient for adjusting.Seven groups of active forming machines of rack are respectively by two groups of centralized transmission system drives, the U-shaped roll device being made up of three groups of U-shaped horizontal rolls 4 before adding powder, by one group of centralized transmission system drives, additionally before and after adding powder (refer to solder band 1 during compressing before and after moving direction)) arranging one group of edger roll 18, the roller molding device being made up of four composing type horizontal rolls 17 passes through one group of centralized transmission system drives of tooth form synchronous belt.In order to not affected by the tension force of the cog belt being tensioned when adjusting roll, the centralized drive system of tooth form synchronous belt is provided with belt pneumatic type tensioner.For the different required different tensile requirements of two systems, it is configured with two set source of the gas air pressure controlling valve of voltage regulation, balances the tension force required for each subsystem in order to ensureing.Increase tensile force maintaining body on belt pneumatic type tensioner, the phenomenon that the tensile force that prevents from causing belt due to the compressibility of air pressure itself is fluctuated simultaneously.
This equipment uses passive type tape feeding device 3, release solder band (solder skin, usually brass band) 1, through putting band directive wheel 14, enter U-shaped horizontal roll 4, projection and recessed grain is separately designed on U-shaped horizontal roll 4, it is mutually matched, makes solder band 1 become U-shaped band smoothly, simultaneously work as fixing for product effect in line, U-shaped band in running is made not overturn, it is achieved that the molding of width 10mm following solder band 1.Install mechanical fine-tuning display 5 additional on horizontal roll (including U-shaped horizontal roll 4, constitutive levels roll 17) and edger roll 18 frame, make precision when adjusting higher.Design building, Shuangpai County synchronization control lifting device, convenient when adjusting roll roll gap.
The present embodiment be provided with a loading tray 16 and one put a directive wheel 15, loading tray 16 is placed the core filaments 2 of required size, fixes core filaments 2 move towards by putting a directive wheel 15, make the accurate LuoUXing Dai center of core filaments 2.
The present embodiment is provided with powder adding device 6, by powder feeding belt 8, brazing flux powder is uniformly added in the groove of U-shaped band, simultaneously by meal outlet by limiting powder outlet quantity, and plus loosening apparatus 7 above powder feeding belt 8, making brazing flux powder addition suitable, powder loosens the most bonding in bulk.Powder adding device 6 is provided with heating and heat-insulating device, is incubated by low-temperature heat, it is ensured that brazing flux powder does not hydrolyzes.Utilizing groove to be pressed in bottom the U-shaped mouth of U-shaped band by core filaments 2 before powder feeding, core filaments 2 entirety bears tension force simultaneously, both ensure that the uniformity of powder under the influence of core filaments 2 is not, has been in the middle part of medicated core solder welding wire after the natural resilience of core filaments 2 simultaneously.
Utilizing constitutive levels roll 17, will be prepared as flux-cored wire with core filaments 2 and the U-shaped band after adding powder, core filaments 2 is coated on inside flux-cored wire.
In wire drawing tank 12, before wire drawing die position, design a guide device 11, accurately welding wire is transported among wire drawing machine 13.
Between wire drawing machine 13 and forming area, tensioner 9 is installed in design additional, for adjusting the tension force between wire drawing tank 12 and forming area, it is ensured that do not break normal production when high-speed cruising.The lever arm 10 of tensioner 9 utilizes digital angle displacement sensor to be controlled the rotating speed of wire drawing machine 13 motor by PLC, can reach to run synchronization and steadily, prevent breath between wire drawing from pausing.
Forming area adds LED light strip design, it is simple to operational observations when night, equipment ran.
Cog belt is selected in equipment transmission, and intensity is higher, stops broken belt.
Equipment built-in power line, control line and pneumatic system add default being hidden in frame, improve safety protection function.
Every this utility model embodiment technical scheme and the simple deformation of technical characteristic or combination, it is considered that fall into protection domain of the present utility model.
Claims (10)
- null1. the manufacture equipment of a belt carcass pyrite flux-cored wire，Including tensioner、Wire drawing tank、Wire drawing machine，It is characterized in that being additionally provided with passive type tape feeding device、U-shaped roll device、Powder adding device、Loading tray、Roller molding device、Edger roll and controller，Solder band is arranged on passive type tape feeding device，Solder band is connected with U-shaped roll device，U-shaped roll device is provided with U-shaped horizontal roll，U-shaped horizontal roll is provided with the projection being mutually matched and recessed grain，Solder band is pressed into opening up U-shaped band，Loading tray coordinates with core filaments，Core filaments is placed in described U-shaped band opening and linear transmission together，U-shaped band with core filaments is connected with powder adding device，Vertical rod it is provided with before and after powder adding device，It is pressed into flux-cored wire through roller molding device with core filaments and the U-shaped band after adding powder，Tensioner is arranged between roller molding device and wire drawing tank，Flux-cored wire is through tensioner、Wire drawing tank is connected with wire drawing machine.
- The most according to claim 1, the manufacture equipment of belt carcass pyrite flux-cored wire, is characterized in that: described passive type tape feeding device is provided with reel, puts band directive wheel, and U-shaped band is wound on reel and is connected with U-shaped roll device by putting band directive wheel.
- The most according to claim 1, the manufacture equipment of belt carcass pyrite flux-cored wire, is characterized in that: is provided with vernier display on described U-shaped roll device, edger roll and roller molding device.
- The most according to claim 3, the manufacture equipment of belt carcass pyrite flux-cored wire, is characterized in that: described U-shaped roll device and roller molding device are provided with synchronization control lifting device.
- The most according to claim 1, the manufacture equipment of belt carcass pyrite flux-cored wire, is characterized in that: described powder adding device is provided with powder feeding belt and loosening apparatus, loosening apparatus is rotatably installed in above powder feeding belt, and loosening apparatus is the coil spring shape of horizontally set.
- 6., according to the manufacture equipment of belt carcass pyrite flux-cored wire described in claim 1 or 5, it is characterized in that: described powder adding device is provided with heating and heat-insulating device.
- The manufacture equipment of belt carcass pyrite flux-cored wire the most according to claim 1 or claim 2, is characterized in that: be provided with a guide device and wire drawing die in described wire drawing tank.
- The manufacture equipment of belt carcass pyrite flux-cored wire the most according to claim 1 or claim 2, is characterized in that: the lever arm of described tensioner is provided with angle displacement sensor, angle displacement sensor is connected with controller.
- The manufacture equipment of belt carcass pyrite flux-cored wire the most according to claim 1 or claim 2, it is characterized in that: described roller molding device passes through one group of centralized transmission system drives of tooth form synchronous belt, and the centralized drive system of tooth form synchronous belt is provided with belt pneumatic type tensioner.
- The most according to claim 9, the manufacture equipment of belt carcass pyrite flux-cored wire, is characterized in that: described belt pneumatic type tensioner is provided with tensile force maintaining body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620215429.7U CN205600156U (en) | 2016-03-21 | 2016-03-21 | Belt carcass brass flux cored wire's manufacture equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620215429.7U CN205600156U (en) | 2016-03-21 | 2016-03-21 | Belt carcass brass flux cored wire's manufacture equipment |
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| CN205600156U true CN205600156U (en) | 2016-09-28 |
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| CN201620215429.7U Active CN205600156U (en) | 2016-03-21 | 2016-03-21 | Belt carcass brass flux cored wire's manufacture equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105728992A (en) * | 2016-03-21 | 2016-07-06 | 杭州华光焊接新材料股份有限公司 | Manufacturing equipment of brass flux-cored wire with core |
| CN112059474A (en) * | 2020-09-07 | 2020-12-11 | 郑州机械研究所有限公司 | Flux-cored brazing filler metal, preparation method thereof and device for preparing flux-cored brazing filler metal |
| CN114289933A (en) * | 2021-12-09 | 2022-04-08 | 江苏孚尔姆焊业股份有限公司 | High-performance stainless steel flux-cored wire preparation device and preparation method thereof |
-
2016
- 2016-03-21 CN CN201620215429.7U patent/CN205600156U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105728992A (en) * | 2016-03-21 | 2016-07-06 | 杭州华光焊接新材料股份有限公司 | Manufacturing equipment of brass flux-cored wire with core |
| CN105728992B (en) * | 2016-03-21 | 2018-02-13 | 杭州华光焊接新材料股份有限公司 | A kind of manufacturing equipment of belt carcass brass flux-cored wire |
| CN112059474A (en) * | 2020-09-07 | 2020-12-11 | 郑州机械研究所有限公司 | Flux-cored brazing filler metal, preparation method thereof and device for preparing flux-cored brazing filler metal |
| CN114289933A (en) * | 2021-12-09 | 2022-04-08 | 江苏孚尔姆焊业股份有限公司 | High-performance stainless steel flux-cored wire preparation device and preparation method thereof |
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