CN104465070B - Automatic coil winding machine for electromagnetic oven coil production - Google Patents
Automatic coil winding machine for electromagnetic oven coil production Download PDFInfo
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- CN104465070B CN104465070B CN201410501806.9A CN201410501806A CN104465070B CN 104465070 B CN104465070 B CN 104465070B CN 201410501806 A CN201410501806 A CN 201410501806A CN 104465070 B CN104465070 B CN 104465070B
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Abstract
The invention discloses an automatic coil winding machine for electromagnetic oven coil production. The automatic coil winding machine is mainly composed of a machine frame, a coil feeding and trimming device, a winding device, a coil pressing device, a gumming device and an insulation board feeding device. The coil feeding and trimming device mainly comprises a coil feeding mechanism and a coil trimming mechanism. The coil pressing device mainly comprises a pressure disc, a pressure disc support, a pressure disc sliding block, a pressure disc underframe, a pressure disc base, a pressure disc transmission screw rod and a pressure disc servo motor. The automatic coil winding machine has the advantages that under the cooperation of a control program, operation is quite convenient and easy, the production cost is greatly reduced, the diameter, the thickness, the pitch of turn and the degree of tightness of a wound coil are precisely controlled according to needs of different products, and the stability performance of the product quality is effectively improved.
Description
Technical field
The present invention relates to the technical field of coil winding machine, more particularly to the technical field of electromagnetic stove coil coil winding machine.
Background technology
Electromagnetic stove coil is one of important spare part of electromagnetic oven, and therefore the quality of electromagnetic stove coil is one of major criterion determining electromagnetic oven quality.Electromagnetic stove coil coiling operation in process of production is particularly significant, electromagnetic stove coil winding equipment is in use primarily present the weak point of the following aspects at present: the coil winding equipment that one is current send cutting facility without special, line sending is the most random, trimming is to fully rely on manually to carry out trimming by after working experience range estimation length, so wire length of product is inconsistent, need postorder to pass through manually carry out secondary length confirmation again and calibrate, the most not only cause a large amount of wastes of human resources, and also result in a large amount of losses of wire rod, it is unfavorable for the control of production cost；Two is in winding process, the diameter of coil panel, pitch of turn and tightness are all difficult to accurately control, its line ball mode generally uses and acts on coil platen and carry out coiling by arranging fixing atmospheric pressure, air pressure is often played pendulum by unstable factor interference, and coil panel from inner ring to outer ring in winding process with platen lifting moving process, coil is under pressure uneven, coil panel easily breaks, and the concordance of coil panel diameter and thickness is unstable, has directly influenced coil performance parameter；Three is that coil disc of electric stove needs to be fixed on insulant or bracing frame by silica gel or other chemical industry binding agent, current coil winding equipment is without special glue spreading apparatus, coating process the most still uses pure manual gluing, owing to volume of production is bigger, pure manual gluing is the most loaded down with trivial details, and long-time operation, physical demands is the biggest, additionally, gluing operation require operator uninterruptedly on insulant or bracing frame uniform rule coat silica gel, operator are often easily subject to emotion, technical ability and the multiple impact of physical ability, the product of different operating person's different batches, can there is larger difference in the most each product, not only can directly influence stablizing of properties of product, but also silica gel can be caused a certain degree of waste, production cost is also difficult to be effectively controlled.
Summary of the invention
The purpose of the present invention is contemplated to solve above-mentioned deficiency and provides a kind of easy to operate, coiling speed is fast, significantly alleviate the labor intensity of operator, there is special line sending and cutting facility, the wire length of coil can accomplish to be precisely controlled unanimously, can effectively stop the waste of wire rod, gluing is uniform, it is beneficial to cost control, in the situation accurately controlling line ball dynamics, need accurately to control diameter, thickness, pitch of turn and the tightness of institute's coiling according to different product, can the stable electromagnetic stove coil production automatic coil winding machine of effective guarantee properties of product.
The present invention is to solve above-mentioned technical problem and the technical solution used is as follows:
nullElectromagnetic stove coil production automatic coil winding machine，It is characterized in that: it is mainly by frame、Send cutting facility、Winder、Cord grip、Glue spreading apparatus and insulation board feeder are constituted，Described cutting facility is sent to mainly include wire agency and thread cutting mechanism，Described wire agency is mainly by line sending support、Line ball cylinder、Recessed fabric wheel、Convex fabric wheel、Recessed fabric wheel base、Convex fabric wheel base、Line ball guide rod、Driving shaft、Driven shaft、Clutch、Main synchronization is taken turns、From synchronizing wheel、Servomotor and electric machine support composition，This line sending support is fixedly mounted on the upper surface of frame，Line ball cylinder is fixed on line sending support，Described recessed fabric wheel base is fixedly mounted on line sending support，This recessed fabric wheel base offers longitudinal axis hole，Driving shaft is movably arranged in this longitudinal direction axis hole，Described recessed fabric wheel is arranged on above driving shaft，Corresponding pilot hole is offered respectively on described recessed fabric wheel base and convex fabric wheel base，Line ball guide rod is plugged in pilot hole corresponding on recessed fabric wheel base and convex fabric wheel base，Described convex fabric wheel base is shelved on line sending support and is connected with the expansion link of line ball cylinder，Described electric machine support is fixedly mounted on the lower surface of frame，Servomotor is fixed on this electric machine support，The described main wheel that synchronizes is arranged on the output shaft of servomotor，It is arranged on driving shaft by clutch from synchronizing wheel，The main wheel that synchronizes is connected by belt transmission with from Tong Bu wheel；nullDescribed thread cutting mechanism is mainly by support plate one、Slide block、Trimming bearing、Lead-in wire guide bracket、Lead-in wire pressing plate、Leader、Lead-in wire guide bracket back-moving spring、Lead-in wire pressing plate back-moving spring、Cutting blade、Ledger-plate、Trimming push pedal、Trimming cylinder and cylinder gripper shoe composition，Described support plate one is fixed on the upper surface of frame，This support plate one offers horizontal concrete chute，Trimming bearing and cylinder gripper shoe are fixed on support plate one by slide block by this chute，Described trimming cylinder is fixed on cylinder supports plate，Corresponding pilot hole is offered respectively on described lead-in wire guide bracket and trimming bearing，Leader is plugged in this pilot hole，Described lead-in wire guide bracket back-moving spring is nested with on this leader，Described trimming push pedal is fixed on the expansion link front end of trimming cylinder，Described lead-in wire pressing plate is placed on lead-in wire guide bracket，Lead-in wire pressing plate back-moving spring is placed between lead-in wire pressing plate and trimming push pedal，Described cutting blade is corresponding with ledger-plate and is separately fixed on trimming push pedal and trimming bearing；nullDescribed Winder mainly includes support arm、Compression cylinder、Air cylinder guide rod、Cylinder block、Upper junction plate、Lower connecting plate、Brake cylinder、Brake cylinder seat、Brake block、Pallet axle、Top tray、Lower tray、Stripper、Discharging push rod、Internal ring、Outer shroud、Outer shroud push rod、Locking bolt、Back-moving spring、Spring stop、Discharging cam、Cushion block in pairs、Outer shroud push pedal、Bracket、Solve lock cylinder、Discharging cylinder、Main shaft、Collar bush、Main synchronous pulley、From synchronous pulley、Drive motor、Outer shroud promotes cylinder and base，Described cylinder block is fixedly mounted on frame upper surface by support arm，This cylinder block offers Der Laengslenker hole，Fix in described air cylinder guide rod is plugged on this guide rod hole and with upper junction plate and be connected，Described compression cylinder is fixed on cylinder block，Its expansion link front end is fixing with upper junction plate to be connected，Described brake cylinder seat is fixedly mounted on lower connecting plate，Slotted eye is offered in this brake cylinder seat，Described brake block is positioned at this slotted eye and the expansion link with the brake cylinder being fixed on brake cylinder seat is connected，Described lower connecting plate is fixed on upper junction plate，Braking slotted eye is offered on described brake block，Described pallet axle activity is plugged in the braking slotted eye of brake block，Described top tray is fixedly mounted on the reel of pallet axle，The lower end of this pallet axle is provided with locking groove；nullDescribed collar bush is fixedly mounted in frame，Spindle mobility is nested with in collar bush，Described it is fixedly mounted on main shaft from synchronous pulley，Described driving motor and outer shroud promote cylinder to be respectively and fixedly installed to the bottom of frame，Main synchronous pulley is fixedly mounted on driving motor and is connected with from synchronous belt pulley transmission，Outer shroud promotes cylinder to be connected with the lower end of main shaft，Described bracket is fixedly mounted on the upper end of main shaft，Outer shroud push pedal is positioned at bracket and contacts with the upper end of main shaft，Above the outer shroud push pedal that described discharging cam is placed in bracket，This discharging upper cam surface is provided with discharge chute，Cushion block pressure pad is on discharging cam in pairs，Described lower tray is fixed on bracket and discharging cam and outer shroud push pedal is locked and puts in bracket，Chute is offered in the bottom side of this lower tray，Described locking bolt is plugged in the chute of this lower tray，This locking bolt offers respectively by the circular and square lockhole formed and elongate aperture，Described back-moving spring is placed in this elongate aperture，Described spring stop is provided with gear tooth，Spring stop is fixed on the bottom side of lower tray and is put in the chute of lower tray by locking bolt lock，The gear tooth being positioned on spring stop is placed in elongate aperture and contacts with the medial extremity of back-moving spring，Described stripper is placed in the upside of lower tray，This stripper offers centre bore and crescent hole，Described internal ring is positioned at the centre bore of stripper and is fixed on the center of lower tray，Outer shroud is that crescent shape is placed in the crescent hole of stripper，Discharging jogger hole and push-rod hole is offered the most respectively in described lower tray，Discharging push rod is inserted in the discharging jogger hole of lower tray，Its upper end is fixed on the bottom of stripper，Lower end contacts with the discharge chute of discharging cam face，Outer shroud push rod is inserted in the push-rod hole of lower tray，Its upper end fixes with outer shroud，Lower end contacts with outer shroud push pedal，Described solution lock cylinder is fixed on frame upper surface by support plate two，The front end of its expansion link contacts with locking bolt，Described discharging cylinder is fixed on frame upper surface also by support plate three，The front end of its expansion link contacts with the end of discharging cam，Described cord grip mainly includes platen、Platen support、Platen slide block、Platen underframe、Platen base、Platen drive screw and platen servomotor，This platen base is fixedly mounted on the upper surface of frame by platen underframe，This platen base offers groove，Described platen drive screw is movably arranged in this groove，Platen servomotor is fixed on platen base and is in transmission connection with platen drive screw，Screw is offered on described platen slide block，This platen slide block is arranged on platen drive screw by its screw spiral，Described platen is arranged on platen slide block by platen support；nullDescribed glue spreading apparatus mainly includes firm banking、Transverse shifting groove seat、Transverse shifting screw mandrel、Transverse shifting servomotor、Transverse shifting block、Transverse shifting slide block、Bridge chair、Vertically move slide block、Vertically move block、Vertically move groove seat、Vertically move screw mandrel、Vertically move servomotor、Sucker cylinder、Sucker cylinder supports frame、Suction nozzle、Sucker、Jiao Zui、Glue mouth seat、Glue inlet tube and glue mouth positioning cylinder，Described transverse shifting groove seat is fixedly mounted on the upper surface of frame by firm banking，Transverse shifting screw mandrel is movably arranged in transverse shifting groove seat，Transverse shifting servomotor is fixedly mounted on the end of transverse shifting groove seat and is connected with transverse shifting screw rod transmission，Screw is offered on described transverse shifting block，This transverse shifting block is arranged on transverse shifting screw mandrel by its screw spiral，Described transverse shifting slide block is fixed on transverse shifting block，Vertically move slide block to be fixed on transverse shifting slide block by bridge chair，The described screw mandrel that vertically moves is movably arranged on and vertically moves in groove seat，Vertically move servomotor to be fixed on and vertically move the end of groove seat and be connected with vertically moving screw rod transmission，Described vertically moving offers screw on block，This is vertically moved block and is arranged on by its screw spiral and vertically moves on screw mandrel，The described slide block that vertically moves is fixedly mounted on and vertically moves on block，Described sucker cylinder is fixedly mounted on by sucker cylinder supports frame and vertically moves in groove seat，Described sucker is fixedly mounted on the expansion link front end of sucker cylinder，This sucker offers pore，One end of described suction nozzle is connected with this pore，Described Jiao Zui is arranged on the expansion link of glue mouth positioning cylinder by glue mouth seat，Glue inlet tube is connected with Jiao Zui；Described insulation board feeder mainly includes feed support, feed servomotor, feed groove seat, feed screw mandrel, feed slide block, seat board, insulation board guide rod, guide rod seat, guide rod location-plate, pallet and tray supporter, described feed groove seat is fixedly mounted on the sidepiece of frame by feed support, feed screw mandrel is movably arranged in feed groove seat, feed servomotor is fixedly mounted on feed support and is connected with feed screw rod transmission, screw is offered on described feed slide block, feed slide block is arranged on feed screw mandrel by its screw spiral, pallet is arranged on feed slide block by tray supporter, described seat board is fixedly mounted on the upper end of feed groove seat, the upper end of insulation board guide rod is fixed on seat board by guide rod seat, guide rod location-plate is fixed on the lower end of insulation board guide rod.
Described wire agency also includes driving wheel, third wheel, pleasure boat, driven pulley, third wheel support shaft, pleasure boat support shaft, third wheel connecting plate, pleasure boat connecting plate and driven pulley connecting plate, described driving wheel is nested with on driving shaft, third wheel support shaft is plugged on third wheel and is rotationally connected with driving shaft by third wheel connecting plate, described pleasure boat support shaft is plugged on pleasure boat and is rotationally connected with third wheel support shaft by pleasure boat connecting plate, and described driven pulley is nested with on driven shaft and is rotationally connected with pleasure boat support shaft by driven pulley connecting plate.
Described sending cutting facility also to include conducting mechanism, this conducting mechanism is mainly made up of lead frame and guide roller, and described guide roller is fixedly mounted on frame upper surface by lead frame.
nullThe present invention uses above-mentioned technical solution can reach to provide the benefit that: under the cooperation controlling program，Easy to operate simply，Send cutting facility by line sending and trimming in one，The wire length of coil can be under the control of each servomotor，According to various different products and process requirements，Accomplish that line sending length is the most consistent，Effectively stop the waste of wire rod，Greatly reduce production cost，Winder coiling speed is fast，Labor strength is substantially reduced，Under the effectively cooperation of cord grip，Can be according to the diameter needing accurately control institute coiling of different product、Thickness、Pitch of turn and tightness，It is effectively increased the stability of product quality，Glue spreading apparatus is under the control action of horizontal and vertical servomotor，Gluing uniformity，It is beneficial to the control of sizing material cost，Not only significantly reduce the labor intensity of operator，But also effective guarantee product quality.
Accompanying drawing explanation
Fig. 1 is the integral installation distribution structure schematic diagram of the present invention；
Fig. 2 is the assembling structural representation sending cutting facility in Fig. 1；
Fig. 3 is the fractionation structural representation of Fig. 2；
Fig. 4 is the assembling structural representation of Winder in Fig. 1；
Fig. 5 is the fractionation structural representation that Fig. 4 middle and upper part is divided；
Fig. 6 is the fractionation structural representation of middle part in Fig. 4；
Fig. 7 is the fractionation structural representation of Fig. 4 lower middle portion；
Fig. 8 is the structural representation of locking bolt in Fig. 4；
Fig. 9 is the structural representation of brake block in Fig. 4；
Figure 10 is the structural representation of discharging cam in Fig. 4；
Figure 11 is the assembling structural representation of glue spreading apparatus in Fig. 1；
Figure 12 is the fractionation structural representation of Figure 11；
Figure 13 is the structural representation of glue mouth portion in Figure 11；
Figure 14 is the structural representation of cord grip in Fig. 1；
Figure 15 is the assembling structural representation of insulation board feeder in Fig. 1；
Figure 16 is the fractionation structural representation of Figure 15；
Detailed description of the invention
nullBy shown in Fig. 1 to Figure 16，Electromagnetic stove coil production automatic coil winding machine，It is mainly by frame 1、Send cutting facility、Winder、Cord grip、Glue spreading apparatus and insulation board feeder are constituted，Described cutting facility is sent to mainly include wire agency and thread cutting mechanism，Described wire agency is mainly by line sending support a1、Line ball cylinder a2、Recessed fabric wheel a3、Convex fabric wheel a4、Recessed fabric wheel base a5、Convex fabric wheel base a6、Line ball guide rod a7、Driving shaft a8、Driven shaft a9、Clutch a10、Main synchronization takes turns a11、From synchronizing wheel a12、Servomotor a13 and electric machine support a14 composition，This line sending support a1 is fixedly mounted on the upper surface of frame 1，Line ball cylinder a2 is fixed on line sending support a1，Described recessed fabric wheel base a5 is fixedly mounted on line sending support a1，This recessed fabric wheel base a5 offers longitudinal axis hole，Driving shaft a8 is movably arranged in this longitudinal direction axis hole，Described recessed fabric wheel a3 is arranged on above driving shaft a8，Corresponding pilot hole is offered respectively on described recessed fabric wheel base a5 and convex fabric wheel base a6，Line ball guide rod a7 is plugged in pilot hole corresponding on recessed fabric wheel base a5 and convex fabric wheel base a6，A6 seat at the bottom of described convex fabric wheel is shelved on line sending support a1 and is connected with the expansion link of line ball cylinder a2，Effect by line ball cylinder a2，Can control recessed fabric wheel a3 and convex fabric wheel 4 deciliter，Described electric machine support a14 is fixedly mounted on the lower surface of frame 1，Servomotor a13 is fixed on this electric machine support a14，The described main wheel a11 that synchronizes is arranged on the output shaft of servomotor a13，It is arranged on driving shaft a8 by clutch a10 from synchronizing wheel a12，The main wheel a11 that synchronizes is in transmission connection by belt a15 with from Tong Bu wheel a12，In order to more be precisely controlled the feed length of wire rod，Prevent wire rod from skidding occurring in being conveyed through journey，This wire agency also includes driving wheel a16、Third wheel a17、Pleasure boat a18、Driven pulley a19、Third wheel support shaft a20、Pleasure boat support shaft、Third wheel connecting plate、Pleasure boat connecting plate a21 and driven pulley connecting plate a22，Described driving wheel a16 is nested with on driving shaft a8，Third wheel support shaft a20 is plugged on third wheel a17 and is rotationally connected with driving shaft a8 by third wheel connecting plate，Described pleasure boat support shaft is plugged on pleasure boat a18 and is rotationally connected with third wheel support shaft a20 by pleasure boat connecting plate a21，Described driven pulley a19 is nested with on driven shaft a9 and is rotationally connected with pleasure boat support shaft by driven pulley connecting plate a22，The most dynamic input on the most recessed fabric wheel a3 and convex fabric wheel a4，The accuracy of feeding has been effectively ensured；nullDescribed thread cutting mechanism is mainly by support plate a23、Slide block a24、Trimming bearing a25、Lead-in wire guide bracket a26、Lead-in wire pressing plate a27、Leader a28、Lead-in wire guide bracket back-moving spring a29、Lead-in wire pressing plate back-moving spring a30、Cutting blade a31、Ledger-plate a32、Trimming push pedal a33、Trimming cylinder a34 and cylinder gripper shoe a35 composition，Described support plate a23 is fixed on the upper surface of frame 1，This support plate a23 offers horizontal concrete chute a36，Trimming bearing a25 and cylinder gripper shoe a35 are fixed on support plate a23 by slide block a24 by this chute a36，Described trimming cylinder a34 is fixed on cylinder supports plate a35，Corresponding pilot hole is offered respectively on described lead-in wire guide bracket a26 and trimming bearing a25，Leader a28 is plugged in this pilot hole，Described lead-in wire guide bracket back-moving spring a29 is nested with on this leader a28，Described trimming push pedal a33 is fixed on the expansion link front end of trimming cylinder a34，Described lead-in wire pressing plate a27 is placed on lead-in wire guide bracket a26，Lead-in wire pressing plate back-moving spring a30 is placed between lead-in wire pressing plate a27 and trimming push pedal a33，Described cutting blade a31 is corresponding with ledger-plate a32 and is separately fixed on trimming push pedal a33 and trimming bearing a25，Under the effect of trimming cylinder a34，Cutting blade a31 promotes to ledger-plate a32 side and achieves trimming operation；In order to ensure the work well of wire agency, being additionally provided with conducting mechanism in the front side of this wire agency, this conducting mechanism is mainly made up of lead frame a37 and guide roller a38, and described guide roller a38 is fixedly mounted on frame 1 upper surface by lead frame a37；nullDescribed Winder mainly includes support arm b1、Compression cylinder b2、Air cylinder guide rod b3、Cylinder block b4、Upper junction plate b5、Lower connecting plate b6、Brake cylinder b7、Brake cylinder seat b8、Brake block b9、Pallet axle b10、Top tray b11、Lower tray b12、Stripper b13、Discharging push rod b14、Internal ring b15、Outer shroud b16、Outer shroud push rod b17、Locking bolt b18、Back-moving spring b19、Spring stop b20、Discharging cam b21、Cushion block b22 in pairs、Outer shroud push pedal b23、Bracket b24、Solve lock cylinder b25、Discharging cylinder b26、Main shaft b27、Collar bush b28、Main synchronous pulley b29、From synchronous pulley b30、Drive motor b31、Outer shroud promotes cylinder b32 and base b33，Described cylinder block b4 is fixedly mounted on frame 1 upper surface by support arm b1，This cylinder block b4 offers Der Laengslenker hole，Fix in described air cylinder guide rod b3 is plugged on this guide rod hole and with upper junction plate b5 and be connected，Described compression cylinder b2 is fixed on cylinder block b4 that its expansion link front end and upper junction plate b5 are fixing to be connected，Described brake cylinder seat b8 is fixedly mounted on lower connecting plate b6，Slotted eye b34 is offered in this brake cylinder seat b8，Described brake block b9 is positioned at this slotted eye b34 and is connected with being fixed on the expansion link of brake cylinder b7 on brake cylinder seat b8，Described lower connecting plate b6 is fixed on upper junction plate b5，Braking slotted eye b35 is offered on described brake block b9，Described pallet axle b10 activity is plugged in the braking slotted eye b35 of brake block b9，Described top tray b11 is fixedly mounted on the reel b36 of pallet axle b10，Appearing on the stage and pressing action of top tray b11 is realized under the effect of compression cylinder b2，The fast band brake of top tray b11 is realized under the effect of brake cylinder b7，The lower end of this pallet axle 12 is provided with locking groove；nullDescribed collar bush b28 is fixedly mounted in frame 1，Main shaft b27 activity is nested with in collar bush b28，Described it is fixedly mounted on main shaft b27 from synchronous pulley b30，Described driving motor b31 and outer shroud promote cylinder b32 to be respectively and fixedly installed to the bottom of frame 1，Main synchronous pulley b29 is fixedly mounted on driving motor b31 and is in transmission connection with from synchronous pulley b30，Outer shroud promotes the lower end of cylinder b32 and main shaft b27 to be connected，Described bracket b24 is fixedly mounted on the upper end of main shaft b27，Outer shroud push pedal b23 is positioned at bracket b24 and the upper end with main shaft b27 contacts，Above the outer shroud push pedal b23 that described discharging cam b21 is placed in bracket b24，This discharging cam b21 upper surface is provided with discharge chute b37，Cushion block b22 pressure pad is on discharging cam b21 in pairs，Described lower tray b12 is fixed on bracket b24 and is locked by discharging cam b21 and outer shroud push pedal b23 and puts in bracket b24，Chute b38 is offered in the bottom side of this lower tray b12，Described locking bolt b18 is plugged in the chute b38 of this lower tray b12，This locking bolt b18 offers respectively by the circular and square lockhole b39 formed and elongate aperture b40，When working after pressing under top tray b11，The locking groove of pallet axle b10 lower end is positioned at the lockhole b39 of locking bolt b18，Described back-moving spring b19 is placed in this elongate aperture b40，Described spring stop b20 is provided with gear tooth b41，Spring stop b20 is fixed on the bottom side of lower tray b12 and is put in the chute b38 of lower tray b12 by locking bolt b18 lock，The gear tooth b41 being positioned on spring stop b20 is placed in elongate aperture b40 and the medial extremity with back-moving spring b19 contacts，Described stripper b13 is placed in the upside of lower tray b12，This stripper b13 offers centre bore b42 and crescent hole b43，Described internal ring b15 is positioned at the centre bore b42 of stripper b13 and is fixed on the center of lower tray b12，Outer shroud b16 is that crescent shape is placed in the crescent hole b43 of stripper b13，Discharging jogger hole and push-rod hole is offered the most respectively in described lower tray b12，Discharging push rod b14 is inserted in the discharging jogger hole of lower tray b12，Its upper end is fixed on the bottom of stripper b13，Lower end contacts with the discharge chute b37 on discharging cam b21 surface，Outer shroud push rod b17 is inserted in the push-rod hole of lower tray b12，Its upper end fixes with outer shroud b16，Lower end contacts with outer shroud push pedal b23，Described solution lock cylinder b25 is fixed on frame 1 upper surface by support plate b44，The front end of its expansion link contacts with locking bolt b18，Described discharging cylinder b26 is fixed on frame 1 upper surface also by support plate b45，The front end of its expansion link contacts with the end of discharging cam b21，Described cord grip mainly includes platen c1、Platen support c2、Platen slide block c3、Platen underframe c4、Platen base c5、Platen drive screw c6 and platen servomotor c7，This platen base c5 is fixedly mounted on the upper surface of frame 1 by platen underframe c4，This platen base c5 offers groove c8，Described platen drive screw c6 is movably arranged in this groove c8，Platen servomotor c7 is fixed on platen base c5 and is in transmission connection with platen drive screw c6，Screw is offered on described platen slide block c3，This platen slide block c3 is arranged on platen drive screw c6 by its screw spiral，Described platen c1 is arranged on platen slide block c3 by platen support c2；nullDescribed glue spreading apparatus mainly includes firm banking d1、Transverse shifting groove seat d2、Transverse shifting screw mandrel d3、Transverse shifting servomotor d4、Transverse shifting block d5、Transverse shifting slide block d6、Bridge chair d7、Vertically move slide block d8、Vertically move block、Vertically move groove seat d9、Vertically move screw mandrel、Vertically move servomotor d10、Sucker cylinder d11、Sucker cylinder supports frame d12、Suction nozzle d13、Sucker d14、Glue mouth d15、Glue mouth seat d16、Glue inlet tube d17 and glue mouth positioning cylinder d18，Described transverse shifting groove seat d2 is fixedly mounted on the upper surface of frame 1 by firm banking d1，Transverse shifting screw mandrel d3 is movably arranged in transverse shifting groove seat d2，Transverse shifting servomotor d4 is fixedly mounted on the end of transverse shifting groove seat d2 and is in transmission connection with transverse shifting screw mandrel d3，Screw is offered on described transverse shifting block d5，This transverse shifting block d5 is arranged on transverse shifting screw mandrel d3 by its screw spiral，Described transverse shifting slide block d6 is fixed on transverse shifting block d5，Vertically move slide block d8 to be fixed on transverse shifting slide block d6 by bridge chair d7，The described screw mandrel that vertically moves is movably arranged on and vertically moves in groove seat d9，Vertically move servomotor d10 to be fixed on and vertically move the end of groove seat d9 and be connected with vertically moving screw rod transmission，Described vertically moving offers screw on block，This is vertically moved block and is arranged on by its screw spiral and vertically moves on screw mandrel，The described slide block d8 that vertically moves is fixedly mounted on and vertically moves on block，Described sucker cylinder d11 is fixedly mounted on by sucker cylinder supports frame d12 and vertically moves in groove seat d9，Described sucker d14 is fixedly mounted on the expansion link front end of sucker cylinder d11，This sucker d14 offers pore d15，One end of described suction nozzle d13 is connected with this pore d15，Described glue mouth d15 is arranged on the expansion link of glue mouth positioning cylinder d18 by glue mouth seat d16，Glue inlet tube d17 is connected with glue mouth d16；nullDescribed insulation board feeder mainly includes feed support e1、Feed servomotor e2、Feed groove seat e3、Feed screw mandrel、Feed slide block、Seat board e4、Insulation board guide rod e5、Guide rod seat e6、Guide rod location-plate e7、Pallet e8 and tray supporter e9，Described feed groove seat e3 is fixedly mounted on the sidepiece of frame 1 by feed support e1，Feed screw mandrel is movably arranged in feed groove seat e3，Feed servomotor e2 is fixedly mounted on feed support e1 and is connected with feed screw rod transmission by belt pulley e10，Screw is offered on described feed slide block，Feed slide block is arranged on feed screw mandrel by its screw spiral，Pallet e8 is arranged on feed slide block by tray supporter e9，Described seat board e4 is fixedly mounted on the upper end of feed groove seat e3，The upper end of insulation board guide rod e5 is fixed on seat board e4 by guide rod seat e6，Guide rod location-plate e7 is fixed on the lower end of insulation board guide rod e5.
Claims (3)
- null1. electromagnetic stove coil production automatic coil winding machine，It is characterized in that: it is mainly by frame、Send cutting facility、Winder、Cord grip、Glue spreading apparatus and insulation board feeder are constituted，Described cutting facility is sent to mainly include wire agency and thread cutting mechanism，Described wire agency is mainly by line sending support、Line ball cylinder、Recessed fabric wheel、Convex fabric wheel、Recessed fabric wheel base、Convex fabric wheel base、Line ball guide rod、Driving shaft、Driven shaft、Clutch、Main synchronization is taken turns、From synchronizing wheel、Servomotor and electric machine support composition，This line sending support is fixedly mounted on the upper surface of frame，Line ball cylinder is fixed on line sending support，Described recessed fabric wheel base is fixedly mounted on line sending support，This recessed fabric wheel base offers longitudinal axis hole，Driving shaft is movably arranged in this longitudinal direction axis hole，Described recessed fabric wheel is arranged on above driving shaft，Corresponding pilot hole is offered respectively on described recessed fabric wheel base and convex fabric wheel base，Line ball guide rod is plugged in pilot hole corresponding on recessed fabric wheel base and convex fabric wheel base，Described convex fabric wheel base is shelved on line sending support and is connected with the expansion link of line ball cylinder，Described electric machine support is fixedly mounted on the lower surface of frame，Servomotor is fixed on this electric machine support，The described main wheel that synchronizes is arranged on the output shaft of servomotor，It is arranged on driving shaft by clutch from synchronizing wheel，The main wheel that synchronizes is connected by belt transmission with from Tong Bu wheel；nullDescribed thread cutting mechanism is mainly by support plate one、Slide block、Trimming bearing、Lead-in wire guide bracket、Lead-in wire pressing plate、Leader、Lead-in wire guide bracket back-moving spring、Lead-in wire pressing plate back-moving spring、Cutting blade、Ledger-plate、Trimming push pedal、Trimming cylinder and cylinder gripper shoe composition，Described support plate one is fixed on the upper surface of frame，This support plate one offers horizontal concrete chute，Trimming bearing and cylinder gripper shoe are fixed on support plate one by slide block by this chute，Described trimming cylinder is fixed on cylinder supports plate，Corresponding pilot hole is offered respectively on described lead-in wire guide bracket and trimming bearing，Leader is plugged in this pilot hole，Described lead-in wire guide bracket back-moving spring is nested with on this leader，Described trimming push pedal is fixed on the expansion link front end of trimming cylinder，Described lead-in wire pressing plate is placed on lead-in wire guide bracket，Lead-in wire pressing plate back-moving spring is placed between lead-in wire pressing plate and trimming push pedal，Described cutting blade is corresponding with ledger-plate and is separately fixed on trimming push pedal and trimming bearing；nullDescribed Winder mainly includes support arm、Compression cylinder、Air cylinder guide rod、Cylinder block、Upper junction plate、Lower connecting plate、Brake cylinder、Brake cylinder seat、Brake block、Pallet axle、Top tray、Lower tray、Stripper、Discharging push rod、Internal ring、Outer shroud、Outer shroud push rod、Locking bolt、Back-moving spring、Spring stop、Discharging cam、Cushion block in pairs、Outer shroud push pedal、Bracket、Solve lock cylinder、Discharging cylinder、Main shaft、Collar bush、Main synchronous pulley、From synchronous pulley、Drive motor、Outer shroud promotes cylinder and base，Described cylinder block is fixedly mounted on frame upper surface by support arm，This cylinder block offers Der Laengslenker hole，Fix in described air cylinder guide rod is plugged on this guide rod hole and with upper junction plate and be connected，Described compression cylinder is fixed on cylinder block，Its expansion link front end is fixing with upper junction plate to be connected，Described brake cylinder seat is fixedly mounted on lower connecting plate，Slotted eye is offered in this brake cylinder seat，Described brake block is positioned at this slotted eye and the expansion link with the brake cylinder being fixed on brake cylinder seat is connected，Described lower connecting plate is fixed on upper junction plate，Braking slotted eye is offered on described brake block，Described pallet axle activity is plugged in the braking slotted eye of brake block，Described top tray is fixedly mounted on the reel of pallet axle，The lower end of this pallet axle is provided with locking groove；nullDescribed collar bush is fixedly mounted in frame，Spindle mobility is nested with in collar bush，Described it is fixedly mounted on main shaft from synchronous pulley，Described driving motor and outer shroud promote cylinder to be respectively and fixedly installed to the bottom of frame，Main synchronous pulley is fixedly mounted on driving motor and is connected with from synchronous belt pulley transmission，Outer shroud promotes cylinder to be connected with the lower end of main shaft，Described bracket is fixedly mounted on the upper end of main shaft，Outer shroud push pedal is positioned at bracket and contacts with the upper end of main shaft，Above the outer shroud push pedal that described discharging cam is placed in bracket，This discharging upper cam surface is provided with discharge chute，Cushion block pressure pad is on discharging cam in pairs，Described lower tray is fixed on bracket and discharging cam and outer shroud push pedal is locked and puts in bracket，Chute is offered in the bottom side of this lower tray，Described locking bolt is plugged in the chute of this lower tray，This locking bolt offers respectively by the circular and square lockhole formed and elongate aperture，Described back-moving spring is placed in this elongate aperture，Described spring stop is provided with gear tooth，Spring stop is fixed on the bottom side of lower tray and is put in the chute of lower tray by locking bolt lock，The gear tooth being positioned on spring stop is placed in elongate aperture and contacts with the medial extremity of back-moving spring，Described stripper is placed in the upside of lower tray，This stripper offers centre bore and crescent hole，Described internal ring is positioned at the centre bore of stripper and is fixed on the center of lower tray，Outer shroud is that crescent shape is placed in the crescent hole of stripper，Discharging jogger hole and push-rod hole is offered the most respectively in described lower tray，Discharging push rod is inserted in the discharging jogger hole of lower tray，Its upper end is fixed on the bottom of stripper，Lower end contacts with the discharge chute of discharging cam face，Outer shroud push rod is inserted in the push-rod hole of lower tray，Its upper end fixes with outer shroud，Lower end contacts with outer shroud push pedal，Described solution lock cylinder is fixed on frame upper surface by support plate two，The front end of its expansion link contacts with locking bolt，Described discharging cylinder is fixed on frame upper surface also by support plate three，The front end of its expansion link contacts with the end of discharging cam，Described cord grip mainly includes platen、Platen support、Platen slide block、Platen underframe、Platen base、Platen drive screw and platen servomotor，This platen base is fixedly mounted on the upper surface of frame by platen underframe，This platen base offers groove，Described platen drive screw is movably arranged in this groove，Platen servomotor is fixed on platen base and is in transmission connection with platen drive screw，Screw is offered on described platen slide block，This platen slide block is arranged on platen drive screw by its screw spiral，Described platen is arranged on platen slide block by platen support；nullDescribed glue spreading apparatus mainly includes firm banking、Transverse shifting groove seat、Transverse shifting screw mandrel、Transverse shifting servomotor、Transverse shifting block、Transverse shifting slide block、Bridge chair、Vertically move slide block、Vertically move block、Vertically move groove seat、Vertically move screw mandrel、Vertically move servomotor、Sucker cylinder、Sucker cylinder supports frame、Suction nozzle、Sucker、Jiao Zui、Glue mouth seat、Glue inlet tube and glue mouth positioning cylinder，Described transverse shifting groove seat is fixedly mounted on the upper surface of frame by firm banking，Transverse shifting screw mandrel is movably arranged in transverse shifting groove seat，Transverse shifting servomotor is fixedly mounted on the end of transverse shifting groove seat and is connected with transverse shifting screw rod transmission，Screw is offered on described transverse shifting block，This transverse shifting block is arranged on transverse shifting screw mandrel by its screw spiral，Described transverse shifting slide block is fixed on transverse shifting block，Vertically move slide block to be fixed on transverse shifting slide block by bridge chair，The described screw mandrel that vertically moves is movably arranged on and vertically moves in groove seat，Vertically move servomotor to be fixed on and vertically move the end of groove seat and be connected with vertically moving screw rod transmission，Described vertically moving offers screw on block，This is vertically moved block and is arranged on by its screw spiral and vertically moves on screw mandrel，The described slide block that vertically moves is fixedly mounted on and vertically moves on block，Described sucker cylinder is fixedly mounted on by sucker cylinder supports frame and vertically moves in groove seat，Described sucker is fixedly mounted on the expansion link front end of sucker cylinder，This sucker offers pore，One end of described suction nozzle is connected with this pore，Described Jiao Zui is arranged on the expansion link of glue mouth positioning cylinder by glue mouth seat，Glue inlet tube is connected with Jiao Zui；Described insulation board feeder mainly includes feed support, feed servomotor, feed groove seat, feed screw mandrel, feed slide block, seat board, insulation board guide rod, guide rod seat, guide rod location-plate, pallet and tray supporter, described feed groove seat is fixedly mounted on the sidepiece of frame by feed support, feed screw mandrel is movably arranged in feed groove seat, feed servomotor is fixedly mounted on feed support and is connected with feed screw rod transmission, screw is offered on described feed slide block, feed slide block is arranged on feed screw mandrel by its screw spiral, pallet is arranged on feed slide block by tray supporter, described seat board is fixedly mounted on the upper end of feed groove seat, the upper end of insulation board guide rod is fixed on seat board by guide rod seat, guide rod location-plate is fixed on the lower end of insulation board guide rod.
- Electromagnetic stove coil production automatic coil winding machine the most according to claim 1, it is characterized in that: described wire agency also includes driving wheel, third wheel, pleasure boat, driven pulley, third wheel support shaft, pleasure boat support shaft, third wheel connecting plate, pleasure boat connecting plate and driven pulley connecting plate, described driving wheel is nested with on driving shaft, third wheel support shaft is plugged on third wheel and is rotationally connected with driving shaft by third wheel connecting plate, described pleasure boat support shaft is plugged on pleasure boat and is rotationally connected with third wheel support shaft by pleasure boat connecting plate, described driven pulley is nested with on driven shaft and is rotationally connected with pleasure boat support shaft by driven pulley connecting plate.
- Electromagnetic stove coil production automatic coil winding machine the most according to claim 1, it is characterized in that: described in send cutting facility also to include conducting mechanism, this conducting mechanism is mainly made up of lead frame and guide roller, and described guide roller is fixedly mounted on frame upper surface by lead frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410501806.9A CN104465070B (en) | 2014-09-27 | 2014-09-27 | Automatic coil winding machine for electromagnetic oven coil production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410501806.9A CN104465070B (en) | 2014-09-27 | 2014-09-27 | Automatic coil winding machine for electromagnetic oven coil production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104465070A CN104465070A (en) | 2015-03-25 |
| CN104465070B true CN104465070B (en) | 2017-01-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410501806.9A Expired - Fee Related CN104465070B (en) | 2014-09-27 | 2014-09-27 | Automatic coil winding machine for electromagnetic oven coil production |
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| Country | Link |
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| CN (1) | CN104465070B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109392209A (en) * | 2017-08-11 | 2019-02-26 | 苏州乾程自动化科技有限公司 | The automatic hookup wire of electromagnetic stove coil |
Families Citing this family (6)
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|---|---|---|---|---|
| CN105761928B (en) * | 2016-05-05 | 2017-07-18 | 西北工业大学 | A kind of automatic wrapping machine for discharge coil |
| CN106111849B (en) * | 2016-08-15 | 2017-11-17 | 永高股份有限公司 | Hot line wire winding machine |
| CN107919225B (en) * | 2017-12-27 | 2023-12-08 | 国网安徽省电力有限公司利辛县供电公司 | Transformer coil winding machine with interlayer insulating adhesive adding function |
| CN108538571A (en) * | 2018-06-04 | 2018-09-14 | 天津工业大学 | A kind of Litz coils automatic winding system |
| CN114464449B (en) * | 2022-04-06 | 2022-07-08 | 杭州泰尚智能装备有限公司 | Multi-angle and length wire arranging head holding mechanism and operation method thereof |
| CN116852104B (en) * | 2023-09-05 | 2023-11-21 | 佳木斯大学 | Assembling device for motor starter of refrigeration compressor |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2831365Y (en) * | 2005-08-12 | 2006-10-25 | 连康电子股份有限公司 | Coil winder of electronic component |
| CN102548076B (en) * | 2012-02-07 | 2014-10-22 | 杭州信多达电子科技有限公司 | Induction cooker wire coil and wire coil winding technology |
| CN202523551U (en) * | 2012-03-28 | 2012-11-07 | 深圳市道元实业有限公司 | Automatic wire winding machine of induction cooker wire coil |
| CN202585103U (en) * | 2012-04-12 | 2012-12-05 | 中山市恒诺电子设备有限公司 | Annular high-speed winding machine capable of automatically stranding wires |
| CN202701221U (en) * | 2012-07-18 | 2013-01-30 | 珠海市科瑞思机械科技有限公司 | Thread end cutting device of winding machine and automatic winding machine |
-
2014
- 2014-09-27 CN CN201410501806.9A patent/CN104465070B/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109392209A (en) * | 2017-08-11 | 2019-02-26 | 苏州乾程自动化科技有限公司 | The automatic hookup wire of electromagnetic stove coil |
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|---|---|
| CN104465070A (en) | 2015-03-25 |
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Granted publication date: 20170111 Termination date: 20210927 |