CN2831365Y - Coil winder of electronic component - Google Patents
Coil winder of electronic component Download PDFInfo
- Publication number
- CN2831365Y CN2831365Y CNU2005201037052U CN200520103705U CN2831365Y CN 2831365 Y CN2831365 Y CN 2831365Y CN U2005201037052 U CNU2005201037052 U CN U2005201037052U CN 200520103705 U CN200520103705 U CN 200520103705U CN 2831365 Y CN2831365 Y CN 2831365Y
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- gear
- belt pulley
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- machine plate
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Abstract
The utility model relates to a wire winding machine of an electronic component, which is used for making filter coils. Each filter coil comprises a ring body and metal wires wound on the circumference wall of the ring body. The utility model comprises a driving device, a wire feeding device, a wire winding device, a feeding device and a drive device, wherein the ring bodies are conveyed in the wire winding device by the feeding device, the drive device causes each ring body to incessantly rotate, the wire feeding device and the wire winding device are driven by the driving device to cause the metal wires to be conveyed in the wire winding device by the wire feeding device, the metal wires pass through the center of each ring body to cause the metal wires to be wound on the circumference wall of each ring body which incessantly rotates and the mode of manual filter coil manufacture is replaced by an automatic mode.
Description
Technical field
The utility model relates to a kind of coil winding machine, relates in particular to a kind ofly can make filter coil fast, and can stablize the electronic component coil winding machine of the filter coil quality of manufacturing.
Background technology
Generally regular meeting is provided with filter coil on circuit board, and in order to the noise of electronic component on the filtering circuit plate, to prevent phase mutual interference between electronic component, filter coil includes a ring body and is wrapped in the metal wire of ring body periphery.Prior art is to utilize manpower being wrapped on the ring body perimeter wall metal wire one circle circle, because the volume of ring body is little, must spend the suitable time could be wrapped in metal wire on the ring body perimeter wall, so when making filter coil, must expend considerable manpower and man-hour, and the quality of uncontrollable filter coil, so, prior art is not to be suitable for the manufacturing filter coil.
The utility model content
Technical problem underlying to be solved in the utility model is, overcomes the existing defective of making the filter coil existence, and a kind of electronic component coil winding machine is provided, and it can make filter coil fast, and can stablize the filter coil quality of manufacturing.
The technical scheme that its technical problem that solves the utility model adopts is:
A kind of electronic component coil winding machine, it is characterized in that, comprise: a transmission device, have a motor, several gears and several belt pulleys, motor joins and drives its rotation with a gear wherein, this gear and all the other gears join and drive its rotation, and these all the other gears join with belt pulley respectively and drive its rotation; One line leading device, be pivoted with a friction pulley, a friction pulley and a belt pulley join, one driving belt is sheathed on the wherein belt pulley of this belt pulley and transmission device, one pressing line disk is hubbed on the line leading device, pressing line disk one end is installed with a support bar with respect to the friction pulley side, is bordering on the friction pulley end on the line leading device and is connected with several flexible copper tubings; One Winder, has a frame, be provided with a wire spool in the frame, wire spool edge and frame joint form a ladder, the one inlet wire piece that joins with the flexible copper tubing end is located in the frame, the inlet wire piece extends to the wire spool top side by the frame bottom side, be provided with cutting facility in the inlet wire piece, opposite position is respectively equipped with relative up and down in twos friction pulley on the Winder, friction pulley is with respect to the ladder between wire spool and frame, each of two an opposite positions wherein friction pulley joined with a belt pulley respectively, and two driving belts are sheathed on respectively on wherein two belt pulleys of this belt pulley and transmission device, and the wire spool periphery is provided with a cutting facility and a pan feeding breach; One feed arrangement, be located at the pan feeding indentation, there of wire spool relatively, has a material feeding box, material feeding box has a pan feeding opening and a feeding opening, the feeding opening is with respect to the pan feeding breach of wire spool, material feeding box is sent into the ring body of filter coil by the pan feeding opening pan feeding breach of wire spool, pan feeding breach upside with respect to wire spool is provided with transmitting gear on, last transmitting gear top side is meshed with driven wheel on, be provided with the following transmitting gear that neither is meshed with respect to pan feeding breach downside, twice transmitting gear bottom sides are meshed with driven wheel once; One drive unit, have a motor and a gear train, gear train has several gears that is meshed, first gear in the motor driven gear train rotates, and first gear is meshed with second gear, and second gear joins with the last driven wheel of power transmission shaft and feed arrangement, drive unit has a clutch gear, clutch gear joins with the following driven wheel of power transmission shaft and feed arrangement, and clutch gear moves with different gears and is meshed, and makes the clutch gear and second gear in the same way or reverse rotation whereby.
Aforesaid electronic component coil winding machine, wherein be provided with several wire casings in the inlet wire piece of Winder, inlet wire piece two ends form lambda line opening and outlet opening respectively, the lambda line opening is located at the frame bottom side of Winder, flexible copper tubing is extended in the lambda line opening by line leading device, the outlet opening is located at the wire spool top side of Winder, the cutting facility of inlet wire piece is located at and is bordering on the outlet opening part in the inlet wire piece, cutting facility is pivoted and extends in the inlet wire piece with respect to the wire casing place, cutting facility is shaped to a half-round bar along going deep into inlet wire piece one end, half-round bar has a trimming plane, the wire spool periphery forms a trimming breach, the cutting facility of wire spool periphery is hubbed in the frame of Winder and is stretched on relatively in the trimming breach, the end that cutting facility is stretched on the trimming breach forms an end difference, the jump plane of end difference is with respect to the ladder between frame and wire spool, and one moves back the line breach takes shape on the frame with respect to the cutting facility place.
Aforesaid electronic component coil winding machine, wherein the pressing line disk of line leading device is away from support bar one end and is installed with a spring with respect to the line leading device inboard, the spring other end is fixedly arranged on the line leading device, bottom side, support bar place with respect to pressing line disk on the line leading device is provided with a cylinder pressure, cylinder pressure has a push rod that extends to the pressing line disk bottom side, is provided with other side of spring one end with respect to pressing line disk on the line leading device and is installed with a depression bar.
Aforesaid electronic component coil winding machine, wherein transmission device has both sides machine plate, motor is fixed in the relative inner of two machine plates, a motor and a driving gear join, the motor driven driving gear rotates, driving gear is meshed with an inlet wire gear and a coiling gear, the number of teeth of inlet wire gear and coiling gear is identical, driving gear, inlet wire gear and coiling gear all are positioned at the wherein relative outside of a machine plate, one inlet wire power transmission shaft runs through both sides machine plate, one end of inlet wire power transmission shaft wears and is fixed in the inlet wire gear centre, the inlet wire power transmission shaft other end wears and is fixed in the first sector gear center, first sector gear is meshed with one second sector gear, second sector gear is positioned at a side of a frame, one axle runs through frame, axle one end wears and is fixed in the second sector gear center, the axle other end wears and is fixed with one first belt pulley, one coiling power transmission shaft runs through both sides machine plate, coiling power transmission shaft one end runs through and is fixed in the coiling gear centre, coiling power transmission shaft two ends wear respectively and are fixed with one second belt pulley, one axle runs through the friction pulley center of being fixed in line leading device, and extend the line leading device outside, the sheathed axle end that is fixed in line leading device of one the 3rd belt pulley, sheathed connection first of driving belt and the 3rd belt pulley, first belt pulley drives the 3rd belt pulley by driving belt and together rotates, the diameter of first belt pulley equals the diameter of the 3rd belt pulley, two axles run through the wherein two friction pulley centers of being fixed in Winder respectively, and extend outside the Winder, the sheathed respectively axle end that is fixed in Winder of two the 4th belt pulleys, the sheathed connection of driving belt difference wherein one second belt pulley reaches wherein one the 4th belt pulley, second belt pulley drives the 4th belt pulley by driving belt and together rotates, and the diameter of second belt pulley is greater than the diameter of the 4th belt pulley.
Aforesaid electronic component coil winding machine, wherein transmission device has both sides machine plate, motor is fixed in the relative inner of both sides machine plate, a motor and a driving gear join, the motor driven driving gear rotates, driving gear is meshed with an inlet wire gear and a coiling gear, the number of teeth of inlet wire gear and coiling gear is identical, driving gear, inlet wire gear and coiling gear all are positioned at the wherein relative outside of a machine plate, one inlet wire power transmission shaft runs through both sides machine plate, one end of inlet wire power transmission shaft wears and is fixed in the inlet wire gear centre, the inlet wire power transmission shaft other end wears and is fixed in the first sector gear center, first sector gear is meshed with one second sector gear, second sector gear is positioned at a side of a frame, one axle runs through frame, axle one end wears and is fixed in the second sector gear center, the axle other end wears and is fixed with one first belt pulley, one coiling power transmission shaft runs through both sides machine plate, coiling power transmission shaft one end runs through and is fixed in the coiling gear centre, coiling power transmission shaft two ends wear respectively and are fixed with one second belt pulley, one axle runs through the friction pulley center of being fixed in line leading device, and extend the line leading device outside, the sheathed axle end that is fixed in line leading device of one the 3rd belt pulley, sheathed connection first of driving belt and the 3rd belt pulley, first belt pulley drives the 3rd belt pulley by driving belt and together rotates, the diameter of first belt pulley equals the diameter of the 3rd belt pulley, two axles run through the wherein two friction pulley centers of being fixed in Winder respectively, and extend outside the Winder, the sheathed respectively axle end that is fixed in Winder of two the 4th belt pulleys, the sheathed connection of driving belt difference wherein one second belt pulley reaches wherein one the 4th belt pulley, second belt pulley drives the 4th belt pulley by driving belt and together rotates, and the diameter of second belt pulley is greater than the diameter of the 4th belt pulley.
Aforesaid electronic component coil winding machine, wherein drive unit is located at machine plate both sides, the motor of drive unit is located at the machine plate relatively away from a side of feed arrangement, gear train is located at the side of machine plate with respect to feed arrangement, first gear of gear train is meshed with second gear and one the 3rd gear respectively, second gear is meshed with one the 4th gear in addition, the 3rd gear is meshed with one the 5th gear in addition, the 5th gear is meshed with one the 6th gear in addition, first to the 6th gear all is hubbed on the machine plate, the axle of motor runs through the machine plate, and wear and be fixed in first gear centre, one pivot runs through machine plate both sides, pivot is positioned at the side that the machine plate is provided with motor and wears an end that is fixed in a push pedal, and a cylinder pressure is located at the side that the machine plate is provided with motor, and the push rod of cylinder pressure extends ejection and is fixed in the other end of push pedal, pivot is positioned at the end that the machine plate is provided with gear train and wears an end that is fixed in a clutch plate, and the clutch gear of drive unit is hubbed at the clutch plate other end.
Aforesaid electronic component coil winding machine, wherein drive unit is located at machine plate both sides, the motor of drive unit is located at the machine plate relatively away from a side of feed arrangement, gear train is located at the side of machine plate with respect to feed arrangement, first gear of gear train is meshed with second gear and one the 3rd gear respectively, second gear is meshed with one the 4th gear in addition, the 3rd gear is meshed with one the 5th gear in addition, the 5th gear is meshed with one the 6th gear in addition, first to the 6th gear all is hubbed on the machine plate, the axle of motor runs through the machine plate, and wear and be fixed in first gear centre, one pivot runs through machine plate both sides, pivot is positioned at the side that the machine plate is provided with motor and wears an end that is fixed in a push pedal, and a cylinder pressure is located at the side that the machine plate is provided with motor, and the push rod of cylinder pressure extends ejection and is fixed in the other end of push pedal, pivot is positioned at the end that the machine plate is provided with gear train and wears an end that is fixed in a clutch plate, and the clutch gear of drive unit is hubbed at the clutch plate other end.
Aforesaid electronic component coil winding machine, wherein second gear of drive unit joins with the last driven wheel of a soft power transmission shaft and feed arrangement, and the clutch gear of drive unit joins with the following driven wheel of a soft power transmission shaft and feed arrangement.
Aforesaid electronic component coil winding machine, wherein second gear of drive unit joins with the last driven wheel of a soft power transmission shaft and feed arrangement, and the clutch gear of drive unit joins with the following driven wheel of a soft power transmission shaft and feed arrangement.
Aforesaid electronic component coil winding machine, wherein a thimble is located in the frame of Winder, and is stretched in the pan feeding breach of wire spool.
Aforesaid electronic component coil winding machine, wherein a thimble is located in the frame of Winder, and is stretched in the pan feeding breach of wire spool.
Aforesaid electronic component coil winding machine, wherein form a charging short slot in the material feeding box of feed arrangement, the charging short slot communicates with the pan feeding opening and the feeding opening of material feeding box, one feeding push rod is driven by a cylinder pressure, and running through the charging short slot extends in the feeding opening, one shell fragment is fixedly arranged in the material feeding box, the terminal elasticity bending of shell fragment and between charging short slot and feeding opening.
Aforesaid electronic component coil winding machine, wherein form a charging short slot in the material feeding box of feed arrangement, the charging short slot communicates with the pan feeding opening and the feeding opening of material feeding box, one feeding push rod is driven by a cylinder pressure, and running through the charging short slot extends in the feeding opening, one shell fragment is fixedly arranged in the material feeding box, the terminal elasticity bending of shell fragment and between charging short slot and feeding opening.
Ring body is sent into up and down between transmitting gear by feed arrangement, it is moving to drive not stall by transmitting gear up and down, metal wire is sent in the Winder by line leading device, and by the ring body center, and be wound on the ring body perimeter wall to form filter coil, utilize cutting facility that metal wire is cut off after finishing, and make the clutch gear and the second gear reverse rotation, the filter coil of finishing being recessed up and down between transmitting gear, inlet wire, pan feeding, trimming, and all control all opportunitys of the material returned by automatic logic controller.
Advantage of the present utility model is, utilize machine to finish to wind the line the operation on ring body, can save manpower and man-hour in the making, utilize the machine of automation can produce the stable filter coil of quality simultaneously, make the unit output per man-hour of filter coil can increase and stay in grade.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is a three-dimensional appearance schematic diagram of the present utility model
Fig. 2 is a vertical view of the present utility model
Fig. 3 is the three-dimensional appearance schematic diagram of the utility model wire-sending device
Fig. 4 is the action side cutaway view of the utility model wire-sending device
Fig. 5 is the action side cutaway view of the utility model wire-sending device
Fig. 6 is a bottom view of the present utility model
Fig. 7 looks up the three-dimensional appearance schematic diagram for the part of the utility model Winder
Fig. 8 is the action side cutaway view of the inlet wire piece of the utility model Winder
Fig. 9 is the action side cutaway view of the inlet wire piece of the utility model Winder
Figure 10 is the three-dimensional appearance schematic diagram of the utility model Winder
Figure 11 is the vertical view of the utility model Winder
Figure 12 is the part top perspective schematic appearance of the utility model Winder
Figure 13 is the action schematic diagram one of the cutting facility of the utility model Winder
Figure 14 is the action schematic diagram two of the cutting facility of the utility model Winder
Figure 15 is the three-dimensional appearance schematic diagram of the utility model feed arrangement
Figure 16 is the action front view one of the utility model feed arrangement
Figure 17 is the action front view two of the utility model feed arrangement
Figure 18 is the action end view one of the utility model drive unit
Figure 19 is the action end view two of the utility model drive unit
Figure 20 is the action end view three of the utility model drive unit
The number in the figure explanation:
10 transmission devices, 101 machine plates
11 motors, 12 driving gears
13 inlet wire gears, 131 inlet wire power transmission shafts
132 first sector gears, 133 second sector gears
134 axles, 135 first belt pulleys
14 coiling gears, 141 coiling power transmission shafts
142 second belt pulleys, 20 line leading devices
21 rod members, 211 ring grooves
22 pressing line disks, 221 support bars
222 springs, 23 depression bars
24 friction pulleys, 241 axles
242 the 3rd belt pulleys, 243 driving belts
25 cylinder pressures, 251 push rods
30 Winders, 31 frames
311 ladders, 32 wire spools
321 pan feeding breach, 322 trimming breach
33 inlet wire pieces, 330 wire casings
331 lambda line openings, 332 outlet openings
333 cutting facilities, 334 half-round bars
335 trimming planes, 34 friction pulleys
341 axles 342 the 4th belt pulley
343 driving belts, 35 cutting facilities
351 end differences, 352 jump planes
36 move back line breach 40 feed arrangements
41 thimbles, 42 material feeding box
421 charging short slots, 422 pan feeding openings
423 feeding openings, 424 feeding push rods
425 cylinder pressures, 426 shell fragments
Driven wheel on the transmitting gear 431 on 43
441 times driven wheels of 44 times transmitting gears
50 drive units, 51 machine plates
52 motors, 521 axles
53 gear trains, 531 first gears
532 second gears 533 the 3rd gear
534 the 4th gears 535 the 5th gear
536 the 6th gears, 54 pivots
541 push pedals, 542 clutch plates
55 cylinder pressures, 551 push rods
56 clutch gears, 57 soft power transmission shafts
58 soft power transmission shaft 60 ring bodies
70 flexible copper tubings
Embodiment
See also Figure 1 and Figure 2, the utility model includes a transmission device 10, a line leading device 20, a Winder 30, a feed arrangement 40 and a drive unit 50.
See also Figure 1 and Figure 2, aforesaid transmission device 10 has a motor 11 and both sides machine plate 101, motor 11 is fixed in the relative inner of two machine plates 101, a motor 11 and a driving gear 12 join, motor 11 drives driving gear 12 and rotates, driving gear 12 is meshed with an inlet wire gear 13 and a coiling gear 14, and the number of teeth of inlet wire gear 13 and coiling gear 14 is identical, and driving gear 12, inlet wire gear 13 and coiling gear 14 all are positioned at the wherein relative outside of a machine plate 101.One inlet wire power transmission shaft 131 runs through both sides machine plate 101, one end of inlet wire power transmission shaft 131 wears and is fixed in inlet wire gear 13 centers, inlet wire power transmission shaft 131 other ends wear and are fixed in first sector gear, 132 centers, first sector gear 132 is meshed with one second sector gear 133, second sector gear 133 is positioned at a side of a frame 102, one axle 134 runs through frame 102, axle 134 1 ends wear and are fixed in second sector gear, 133 centers, axle 134 other ends wear and are fixed with one first belt pulley 135, one coiling power transmission shaft 141 runs through both sides machine plate 101, coiling power transmission shaft 141 1 ends run through and are fixed in coiling gear 14 centers, and coiling power transmission shaft 141 two ends wear respectively and are fixed with one second belt pulley 142.
See also Fig. 2 to shown in Figure 5, one end of aforesaid line leading device 20 is fixed with several rod members that is parallel to each other 21, line leading device 20 other ends are connected with several flexible copper tubings 70, form corresponding ring groove 211 on the rod member 21, the center of one pressing line disk 22 is hubbed at and is bordering on rod member 21 places on the line leading device 20, pressing line disk 22 is away from rod member 21 1 ends and is installed with a support bar 221, pressing line disk 22 is bordering on rod member 21 1 ends and is installed with a spring 222 with respect to line leading device 20 inboards, spring 222 other ends are fixedly arranged on the line leading device 20, bottom side, support bar 221 place with respect to pressing line disk 22 on the line leading device 20 is provided with a cylinder pressure 25, cylinder pressure 25 has a push rod 251 that extends to pressing line disk 22 bottom sides, be bordering on rod member 21 1 ends with respect to pressing line disk 22 on the line leading device 20 and be installed with a depression bar 23, one friction pulley 24 is hubbed on the line leading device 20, and support bar 221 with respect to pressing line disk 22, one axle 241 runs through and is fixed in friction pulley 24 centers and extends line leading device 20 outsides, one the 3rd belt pulley 242 is sheathed to be fixed in the end that axle 241 is extended line leading device 20,243 sheathed connections first of one driving belt and the 3rd belt pulley 135,242, first belt pulley 135 drives the 3rd belt pulley 242 by driving belt 243 and together rotates, and the diameter of first belt pulley 135 equals the diameter of the 3rd belt pulley 242.
See also Fig. 7, Figure 10 and shown in Figure 11, aforesaid Winder 30 has a frame 31, be provided with a wire spool 32 in the frame 31, the thickness of wire spool 32 is less than frame 31 thickness, make wire spool 32 edges and frame 31 joints form a ladder 311, wire spool 32 peripheries form a pan feeding breach 321.
See also Fig. 7 to shown in Figure 9, frame 31 is provided with an inlet wire piece 33, inlet wire piece 33 extends to wire spool 32 top sides by frame 31 bottom sides, be provided with several wire casings 330 in the inlet wire piece 33, wire casing 330 two ends form lambda line opening 331 and outlet opening 332 respectively, lambda line opening 331 is located at frame 31 bottom sides, outlet opening 332 is located at wire spool 31 top sides of Winder 30, flexible copper tubing 70 is extended in the lambda line opening 331 by line leading device 20, outlet opening 332 is located at wire spool 32 top sides relatively, be bordering on outlet opening 332 places in the inlet wire piece 33 and be provided with cutting facility 333, cutting facility 333 is pivoted and extends in the inlet wire piece 33 with respect to wire casing 330 places, cutting facility 333 extends into inlet wire piece 33 1 ends and is shaped to a half-round bar 334, and half-round bar 334 has a trimming plane 335.
Please cooperate and consult Fig. 2, Fig. 3, Figure 10 and shown in Figure 11, relative 180 degree places are provided with a breach respectively on frame 31 and the wire spool 32, relative up and down in twos friction pulley 34 is located at two indentation, there respectively, and friction pulley 34 is positioned at the ladder 311 of 32 of frame 31 and wire spools relatively.Two axles 341 run through each friction pulley 34 center and extending outside the Winder 30 wherein of being fixed in two places respectively, the sheathed respectively axle 341 that is fixed in of two the 4th belt pulleys 342 is extended Winder 30 outer ends, and the sheathed connection of two driving belts, 343 difference wherein one second belt pulley 142 reaches wherein one the 4th belt pulley 342.Second belt pulley 142 drives the 4th belt pulley 342 by driving belt 343 and together rotates, the diameter of second belt pulley 142 is greater than the diameter of the 4th belt pulley 342, make that the velocity of rotation of the axle 341 that the 4th belt pulley 342 is driven is fast than the velocity of rotation of second belt pulley 142, so friction pulley 34 velocities of rotation of Winder 30 are fast than the velocity of rotation of the friction pulley 24 of wire-sending device 20.
See also Figure 11 to shown in Figure 14, wire spool 32 peripheries form a trimming breach 322, one cutting facility 35 is hubbed in the frame 31 of Winder 30 and is stretched on relatively in the trimming breach 322, the end that cutting facility 35 is stretched on trimming breach 322 forms an end difference 351, the jump plane 352 of end difference 351 is moved back line breach 36 with respect to the ladder 311, of 32 of frame 31 and wire spools and is taken shape on the frame 31 with respect to cutting facility 35 places.
See also Fig. 2, Figure 11, and Figure 15 is to shown in Figure 17, aforesaid feed arrangement 40 is located at pan feeding breach 321 places of wire spool 32 relatively, one thimble 41 is located in the frame 31 of Winder 30, and be stretched in the pan feeding breach 321 of wire spool 32, feed arrangement 40 has a material feeding box 42, form a charging short slot 421 in the material feeding box 42, the top of material feeding box 42 is provided with a pan feeding opening 422, pan feeding opening 422 communicates with charging short slot 421, material feeding box 42 sides are provided with a feeding opening 423, feeding opening 423 communicates with charging short slot 421, one feeding push rod 424 is driven by a cylinder pressure 425, and run through charging short slot 421 and extend in the feeding opening 423, a shell fragment 426 is fixedly arranged in the material feeding box 42, the terminal elasticity bending of shell fragment 426 and between charging short slot 421 and feeding opening 423.
See also Figure 11, Figure 16 and shown in Figure 17, pan feeding breach 321 upsides with respect to wire spool 32 are provided with transmitting gear 43 on, last transmitting gear 43 top sides are meshed with driven wheel 431 on, be provided with 44, twice transmitting gear 44 bottom sides of following transmitting gear of neither being meshed is meshed with driven wheel 441 once with respect to pan feeding breach 321 downsides.
See also Fig. 2, Figure 17 is to shown in Figure 20, aforesaid drive unit 50 is located at a machine plate 51 both sides, one motor 52 is located at machine plate 51 relative sides away from feed arrangement 40, one gear train 53 is located at the side of machine plate 51 with respect to feed arrangement 40, gear train 53 has one first gear 531, first gear 531 is meshed with one second gear 532 and one the 3rd gear 533 respectively, second gear 532 is meshed with one the 4th gear 534 in addition, the 3rd gear 533 is meshed with one the 5th gear 535 in addition, the 5th gear 535 is meshed with one the 6th gear 536 in addition, first to the 6th gear 531,532,533,534,535,536 all are hubbed on the machine plate 51, the axle 521 of motor 52 runs through machine plate 51, and wears and be fixed in first gear, 531 centers.One pivot 54 runs through machine plate 51 both sides, pivot 54 is positioned at the side that machine plate 51 is provided with motor 52 and wears an end that is fixed in a push pedal 541, one cylinder pressure 55 is located at the side that machine plate 51 is provided with motor 52, the push rod 551 of cylinder pressure 55 extends ejection and is fixed in the other end of push pedal 541, pivot 54 is positioned at the end that machine plate 51 is provided with gear train 53 and wears an end that is fixed in a clutch plate 542, and the other end of clutch plate 542 is pivoted with a clutch gear 56.
See also Fig. 1, Figure 16 and shown in Figure 180, second gear 532 joins with last driven wheel 431 with a soft power transmission shaft 57, and clutch gear 56 joins with following driven wheel 441 with a soft power transmission shaft 58.
The utility model is metal wire to be wrapped on ring body 60 perimeter walls, at first, see also Figure 15 to shown in Figure 180, pan feeding opening 422 by the material feeding box 42 of feed arrangement 40 is inserted ring body 60 in the charging short slot 421, and ring body 60 slips into charging short slot 421 and is fed short slot 421 and the shell fragment 426 of 423 of feeding openings is kept out.This moment is with automatic logic controller (PLC, Programmable Logic Controller, not shown in the figures) startup cylinder pressure 425, making cylinder pressure 425 drive push rod 424 promotes ring body 60 and pushes shell fragment 426 open, then ring body 60 slips into up and down between the transmitting gear 43,44, please cooperate to consult shown in Figure 11ly, and logic controller drives pan feeding breach 321 projections of thimble 41 to wire spool 32 automatically, thimble 41 is arranged in the ring body 60, breaks away from up and down between the transmitting gear 43,44 to avoid ring body 60.Please cooperate and consult Figure 18 and shown in Figure 20, this moment is the cylinder pressure 55 of logic controller startup drive unit 50 automatically, make cylinder pressure 55 drive push rod 551, push rod 551 promotes push pedal 541, push pedal 541 rotation pivots 54, pivot 54 rotates and then drives clutch plate 542 pivots, so that moving to the 4th gear 534, clutch gear 56 is meshed, then the clutch gear 56 and second gear 532 rotate in the same way, driven wheel 431 rotates in the same way with following driven wheel 441 in the event, then going up transmitting gear 43 also rotates in the same way with following transmitting gear 44, in the event roll in the opposite direction with the top side of following transmitting gear 44 in the bottom side of transmitting gear 43, and make ring body 60 be clamped in transmitting gear 43 up and down, 44 rotations.
Secondly, see also Fig. 2 to shown in Figure 5, metal wire is along the ring groove 211 of the rod member 21 of line leading device 20, send on the pressing line disk 22 with respect to depression bar 23 1 sides, and between the support bar 221 by pressing line disk 22 and the friction pulley 24 of line leading device 20, this moment is the cylinder pressure 25 of logic controller driving line leading device 20 automatically, make cylinder pressure 25 drive push rod 251, push rod 251 ejection pressing line disks 22, then pressing line disk 22 has support bar 221 1 sides and is subjected to promote to rise, the metal wire that support bar 221 and friction pulley 24 clampings are passed through is driven metal wire forward by the friction pulley 24 that rotates and enters in the flexible copper tubing 70.This automatic logic controller is a prior art.
See also Fig. 6 to shown in Figure 9, metal wire is entered in the lambda line opening 331 of inlet wire piece 33 by flexible copper tubing 70 ends, metal wire extends in the wire casing 330 of inlet wire piece 33, and passes through trimming plane 335 sides of cutting facility 333, and extends the outlet opening 332 of inlet wire piece 33.
See also Fig. 7, Figure 10, Figure 11 and shown in Figure 15, metal wire enters wire spool 32 by the outlet opening 332 of inlet wire piece 33, ladder 311 along 31 of wire spool 32 and frames moves, and by between friction pulley 34 and the wire spool 32, and metal wire is by ring body 60, because the velocity of rotation of the friction pulley 34 of Winder 30 is fast than the velocity of rotation of the friction pulley 24 of wire-sending device 20, metal wire is tightened up, simultaneously because ring body 60 is subjected to transmitting gear 43 up and down, 44 driven rotary, so be wrapped on ring body 60 perimeter walls, to mold filter coil by ring body 60 and the metal wire that is tightened up.
Inductor (not shown) detecting metal wire on the Winder 30 enters the length of wire spool 31, and is reported to automatic logic controller, and the length that enters wire spool 31 when metal wire has reached established standards, when promptly enough finishing filter coil.See also shown in Figure 5, automatically logic controller starts the cylinder pressure 25 of wire-sending device 20, make cylinder pressure 25 regain push rod 251, then the spring 222 of pressing line disk 22 other ends promotes pressing line disks 22, make the support bar 221 of pressing line disk 22 away from friction pulley 24, and pressing line disk 22 and depression bar 23 clamping metal wires, though this moment, friction pulley 24 still was rotated further, but because support bar 221 is away from friction pulley 24, and pressing line disk 22 and depression bar 23 clamping metal wires, so friction pulley 24 only can be in the metal wire sky then can't be driven metal wire and advance.
See also Fig. 8, Fig. 9, and Figure 12 is to shown in Figure 14, the friction pulley 34 of Winder 30 still drives metal wire and moves in Winder 30, the cutting facility 35 that this moment, automatic logic controller drove on the wire spool 31 rotates, then the metal wire of Yi Donging is stopped by the jump plane 352 of the end difference 351 of cutting facility 35, move back in the line breach 36 and enter, then automatic logic controller drives the cutting facility 35 of wire spool 31 again, make the ladder 311 of 31 of jump plane 352 and the wire spool 32 of end difference 351 of cutting facility 35 and frames match, metal wire is cut off, the half-round bar 334 that makes automatic logic controller drive the cutting facility 333 of inlet wire piece 33 rotates, make the trimming plane 335 of half-round bar 334 match, metal wire is cut off with the wire casing 330 of inlet wire piece 33.
See also Figure 11, Figure 15, Figure 17, Figure 19 and shown in Figure 20, this moment is the cylinder pressure 55 of logic controller startup drive unit 50 automatically, cylinder pressure 55 is regained push rod 551, push rod 551 drives push pedal 541 and pivots, push pedal 541 rotation pivots 54 then, making pivot 54 drive clutch plate 542 pivots, then clutch gear 56 breaks away from the 4th gear 534, and be meshed with the 6th gear 536, this moment clutch gear 56 and 532 reverse rotations of second gear, relative driven wheel up and down 431,441 reverse rotations, event is transmitting gear 43 up and down, 44 reverse rotations, roll in the same direction with the top side of following transmitting gear 44 in the bottom side that makes transmitting gear 43, logic controller drives thimble 41 and recesses ring body 60 centers automatically simultaneously, the ring body 60 of then finishing coiling by about transmitting gear 43,44 are sent from the pan feeding breach 321 of wire spool 31 in the same direction.
Claims (13)
1. an electronic component coil winding machine is characterized in that, comprising:
One transmission device has a motor, several gears and several belt pulleys, and motor joins and drives its rotation with a gear wherein, and this gear and all the other gears join and drive its rotation, and these all the other gears join with belt pulley respectively and drive its rotation;
One line leading device, be pivoted with a friction pulley, a friction pulley and a belt pulley join, one driving belt is sheathed on the wherein belt pulley of this belt pulley and transmission device, one pressing line disk is hubbed on the line leading device, pressing line disk one end is installed with a support bar with respect to the friction pulley side, is bordering on the friction pulley end on the line leading device and is connected with several flexible copper tubings;
One Winder, has a frame, be provided with a wire spool in the frame, wire spool edge and frame joint form a ladder, the one inlet wire piece that joins with the flexible copper tubing end is located in the frame, the inlet wire piece extends to the wire spool top side by the frame bottom side, be provided with cutting facility in the inlet wire piece, opposite position is respectively equipped with relative up and down in twos friction pulley on the Winder, friction pulley is with respect to the ladder between wire spool and frame, each of two an opposite positions wherein friction pulley joined with a belt pulley respectively, and two driving belts are sheathed on respectively on wherein two belt pulleys of this belt pulley and transmission device, and the wire spool periphery is provided with a cutting facility and a pan feeding breach;
One feed arrangement, be located at the pan feeding indentation, there of wire spool relatively, has a material feeding box, material feeding box has a pan feeding opening and a feeding opening, the feeding opening is with respect to the pan feeding breach of wire spool, material feeding box is sent into the ring body of filter coil by the pan feeding opening pan feeding breach of wire spool, pan feeding breach upside with respect to wire spool is provided with transmitting gear on, last transmitting gear top side is meshed with driven wheel on, be provided with the following transmitting gear that neither is meshed with respect to pan feeding breach downside, twice transmitting gear bottom sides are meshed with driven wheel once;
One drive unit, have a motor and a gear train, gear train has several gears that is meshed, first gear in the motor driven gear train rotates, and first gear is meshed with second gear, and second gear joins with the last driven wheel of power transmission shaft and feed arrangement, drive unit has a clutch gear, clutch gear joins with the following driven wheel of power transmission shaft and feed arrangement, and clutch gear moves with different gears and is meshed, and makes the clutch gear and second gear in the same way or reverse rotation whereby.
2. electronic component coil winding machine according to claim 1, it is characterized in that being provided with several wire casings in the inlet wire piece of described Winder, inlet wire piece two ends form lambda line opening and outlet opening respectively, the lambda line opening is located at the frame bottom side of Winder, flexible copper tubing is extended in the lambda line opening by line leading device, the outlet opening is located at the wire spool top side of Winder, the cutting facility of inlet wire piece is located at and is bordering on the outlet opening part in the inlet wire piece, cutting facility is pivoted and extends in the inlet wire piece with respect to the wire casing place, cutting facility is shaped to a half-round bar along going deep into inlet wire piece one end, half-round bar has a trimming plane, the wire spool periphery forms a trimming breach, the cutting facility of wire spool periphery is hubbed in the frame of Winder and is stretched on relatively in the trimming breach, the end that cutting facility is stretched on the trimming breach forms an end difference, the jump plane of end difference is with respect to the ladder between frame and wire spool, and one moves back the line breach takes shape on the frame with respect to the cutting facility place.
3. electronic component coil winding machine according to claim 1 and 2, the pressing line disk that it is characterized in that described line leading device is away from support bar one end and is installed with a spring with respect to the line leading device inboard, the spring other end is fixedly arranged on the line leading device, bottom side, support bar place with respect to pressing line disk on the line leading device is provided with a cylinder pressure, cylinder pressure has a push rod that extends to the pressing line disk bottom side, is provided with other side of spring one end with respect to pressing line disk on the line leading device and is installed with a depression bar.
4. electronic component coil winding machine according to claim 1, it is characterized in that described transmission device has both sides machine plate, motor is fixed in the relative inner of two machine plates, a motor and a driving gear join, the motor driven driving gear rotates, driving gear is meshed with an inlet wire gear and a coiling gear, the number of teeth of inlet wire gear and coiling gear is identical, driving gear, inlet wire gear and coiling gear all are positioned at the wherein relative outside of a machine plate, one inlet wire power transmission shaft runs through both sides machine plate, one end of inlet wire power transmission shaft wears and is fixed in the inlet wire gear centre, the inlet wire power transmission shaft other end wears and is fixed in the first sector gear center, first sector gear is meshed with one second sector gear, second sector gear is positioned at a side of a frame, one axle runs through frame, axle one end wears and is fixed in the second sector gear center, the axle other end wears and is fixed with one first belt pulley, one coiling power transmission shaft runs through both sides machine plate, coiling power transmission shaft one end runs through and is fixed in the coiling gear centre, coiling power transmission shaft two ends wear respectively and are fixed with one second belt pulley, one axle runs through the friction pulley center of being fixed in line leading device, and extend the line leading device outside, the sheathed axle end that is fixed in line leading device of one the 3rd belt pulley, sheathed connection first of driving belt and the 3rd belt pulley, first belt pulley drives the 3rd belt pulley by driving belt and together rotates, the diameter of first belt pulley equals the diameter of the 3rd belt pulley, two axles run through the wherein two friction pulley centers of being fixed in Winder respectively, and extend outside the Winder, the sheathed respectively axle end that is fixed in Winder of two the 4th belt pulleys, the sheathed connection of driving belt difference wherein one second belt pulley reaches wherein one the 4th belt pulley, second belt pulley drives the 4th belt pulley by driving belt and together rotates, and the diameter of second belt pulley is greater than the diameter of the 4th belt pulley.
5. electronic component coil winding machine according to claim 3, it is characterized in that described transmission device has both sides machine plate, motor is fixed in the relative inner of both sides machine plate, a motor and a driving gear join, the motor driven driving gear rotates, driving gear is meshed with an inlet wire gear and a coiling gear, the number of teeth of inlet wire gear and coiling gear is identical, driving gear, inlet wire gear and coiling gear all are positioned at the wherein relative outside of a machine plate, one inlet wire power transmission shaft runs through both sides machine plate, one end of inlet wire power transmission shaft wears and is fixed in the inlet wire gear centre, the inlet wire power transmission shaft other end wears and is fixed in the first sector gear center, first sector gear is meshed with one second sector gear, second sector gear is positioned at a side of a frame, one axle runs through frame, axle one end wears and is fixed in the second sector gear center, the axle other end wears and is fixed with one first belt pulley, one coiling power transmission shaft runs through both sides machine plate, coiling power transmission shaft one end runs through and is fixed in the coiling gear centre, coiling power transmission shaft two ends wear respectively and are fixed with one second belt pulley, one axle runs through the friction pulley center of being fixed in line leading device, and extend the line leading device outside, the sheathed axle end that is fixed in line leading device of one the 3rd belt pulley, sheathed connection first of driving belt and the 3rd belt pulley, first belt pulley drives the 3rd belt pulley by driving belt and together rotates, the diameter of first belt pulley equals the diameter of the 3rd belt pulley, two axles run through the wherein two friction pulley centers of being fixed in Winder respectively, and extend outside the Winder, the sheathed respectively axle end that is fixed in Winder of two the 4th belt pulleys, the sheathed connection of driving belt difference wherein one second belt pulley reaches wherein one the 4th belt pulley, second belt pulley drives the 4th belt pulley by driving belt and together rotates, and the diameter of second belt pulley is greater than the diameter of the 4th belt pulley.
6. electronic component coil winding machine according to claim 1, it is characterized in that described drive unit is located at machine plate both sides, the motor of drive unit is located at the machine plate relatively away from a side of feed arrangement, gear train is located at the side of machine plate with respect to feed arrangement, first gear of gear train is meshed with second gear and one the 3rd gear respectively, second gear is meshed with one the 4th gear in addition, the 3rd gear is meshed with one the 5th gear in addition, the 5th gear is meshed with one the 6th gear in addition, first to the 6th gear all is hubbed on the machine plate, the axle of motor runs through the machine plate, and wear and be fixed in first gear centre, one pivot runs through machine plate both sides, pivot is positioned at the side that the machine plate is provided with motor and wears an end that is fixed in a push pedal, and a cylinder pressure is located at the side that the machine plate is provided with motor, and the push rod of cylinder pressure extends ejection and is fixed in the other end of push pedal, pivot is positioned at the end that the machine plate is provided with gear train and wears an end that is fixed in a clutch plate, and the clutch gear of drive unit is hubbed at the clutch plate other end.
7. electronic component coil winding machine according to claim 5, it is characterized in that described drive unit is located at machine plate both sides, the motor of drive unit is located at the machine plate relatively away from a side of feed arrangement, gear train is located at the side of machine plate with respect to feed arrangement, first gear of gear train is meshed with second gear and one the 3rd gear respectively, second gear is meshed with one the 4th gear in addition, the 3rd gear is meshed with one the 5th gear in addition, the 5th gear is meshed with one the 6th gear in addition, first to the 6th gear all is hubbed on the machine plate, the axle of motor runs through the machine plate, and wear and be fixed in first gear centre, one pivot runs through machine plate both sides, pivot is positioned at the side that the machine plate is provided with motor and wears an end that is fixed in a push pedal, and a cylinder pressure is located at the side that the machine plate is provided with motor, and the push rod of cylinder pressure extends ejection and is fixed in the other end of push pedal, pivot is positioned at the end that the machine plate is provided with gear train and wears an end that is fixed in a clutch plate, and the clutch gear of drive unit is hubbed at the clutch plate other end.
8. electronic component coil winding machine according to claim 6, second gear that it is characterized in that described drive unit joins with the last driven wheel of a soft power transmission shaft and feed arrangement, and the clutch gear of drive unit joins with the following driven wheel of a soft power transmission shaft and feed arrangement.
9. electronic component coil winding machine according to claim 7, second gear that it is characterized in that described drive unit joins with the last driven wheel of a soft power transmission shaft and feed arrangement, and the clutch gear of drive unit joins with the following driven wheel of a soft power transmission shaft and feed arrangement.
10. electronic component coil winding machine according to claim 1 is characterized in that a described thimble is located in the frame of Winder, and is stretched in the pan feeding breach of wire spool.
11. electronic component coil winding machine according to claim 9 is characterized in that a described thimble is located in the frame of Winder, and is stretched in the pan feeding breach of wire spool.
12. electronic component coil winding machine according to claim 1, it is characterized in that forming a charging short slot in the material feeding box of described feed arrangement, the charging short slot communicates with the pan feeding opening and the feeding opening of material feeding box, one feeding push rod is driven by a cylinder pressure, and running through the charging short slot extends in the feeding opening, one shell fragment is fixedly arranged in the material feeding box, the terminal elasticity bending of shell fragment and between charging short slot and feeding opening.
13. electronic component coil winding machine according to claim 11, it is characterized in that forming a charging short slot in the material feeding box of described feed arrangement, the charging short slot communicates with the pan feeding opening and the feeding opening of material feeding box, one feeding push rod is driven by a cylinder pressure, and running through the charging short slot extends in the feeding opening, one shell fragment is fixedly arranged in the material feeding box, the terminal elasticity bending of shell fragment and between charging short slot and feeding opening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2005201037052U CN2831365Y (en) | 2005-08-12 | 2005-08-12 | Coil winder of electronic component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2005201037052U CN2831365Y (en) | 2005-08-12 | 2005-08-12 | Coil winder of electronic component |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2831365Y true CN2831365Y (en) | 2006-10-25 |
Family
ID=37136292
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2005201037052U Expired - Fee Related CN2831365Y (en) | 2005-08-12 | 2005-08-12 | Coil winder of electronic component |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2831365Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101441935B (en) * | 2008-09-01 | 2011-06-29 | 广东昭信平洲电子有限公司 | Biax full-automatic coiling machine |
| CN104465070A (en) * | 2014-09-27 | 2015-03-25 | 钟祥三富机电有限公司 | Automatic coil winding machine for electromagnetic oven coil production |
-
2005
- 2005-08-12 CN CNU2005201037052U patent/CN2831365Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101441935B (en) * | 2008-09-01 | 2011-06-29 | 广东昭信平洲电子有限公司 | Biax full-automatic coiling machine |
| CN104465070A (en) * | 2014-09-27 | 2015-03-25 | 钟祥三富机电有限公司 | Automatic coil winding machine for electromagnetic oven coil production |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20061025 Termination date: 20120812 |