CN105714047A - Feeding mechanism for high-temperature steel ball quenching unit - Google Patents
Feeding mechanism for high-temperature steel ball quenching unit Download PDFInfo
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- CN105714047A CN105714047A CN201610256380.4A CN201610256380A CN105714047A CN 105714047 A CN105714047 A CN 105714047A CN 201610256380 A CN201610256380 A CN 201610256380A CN 105714047 A CN105714047 A CN 105714047A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 86
- 239000010959 steel Substances 0.000 title claims abstract description 86
- 230000007246 mechanism Effects 0.000 title claims abstract description 68
- 238000010791 quenching Methods 0.000 title claims abstract description 39
- 230000000171 quenching effect Effects 0.000 title claims abstract description 39
- 230000009471 action Effects 0.000 claims description 6
- 230000002950 deficient Effects 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 23
- 230000000903 blocking effect Effects 0.000 description 7
- 238000001816 cooling Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
- C21D9/0018—Details, accessories not peculiar to any of the following furnaces for charging, discharging or manipulation of charge
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/36—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for balls; for rollers
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- Heat Treatment Of Articles (AREA)
Abstract
<b>本发明公开了</b><b>一种用于高温钢球淬火装置的上料机构，设于高温炉和淬火装置之间，</b><b>包括一端与高温炉相连通的出料槽、设于出料槽另一端两侧的上料槽和废料槽，上料槽的一端与淬火装置相连通，上料机构还包括底座、设于底座上的用于将高温钢球推入上料槽中的第一驱动机构、设于底座上的用于将高温钢球推入废料槽中的第二驱动机构、温度传感器，当检测到高温钢球的温度合格时，第一驱动机构动作；当检测到高温钢球的温度不合格时，第二驱动机构动作。</b><b>本发明装置通过设置多个第一驱动机构，能够及时将出料槽中达到设定温度的高温钢球送入上料槽中；通过设置第二驱动机构，能够将低于设定温度的高温钢球送入废料槽中，结构简单，工作效率较高。</b>
<b>The present invention discloses</b><b>a feeding mechanism for high-temperature steel ball quenching device, which is located between the high-temperature furnace and the quenching device, </b><b>including one end and the high-temperature furnace The connected discharge chute, the feeding chute and the waste chute arranged on both sides of the other end of the discharge chute, one end of the feeding chute is connected with the quenching device, and the feeding mechanism also includes a base, which is arranged on the base for The first driving mechanism for pushing high-temperature steel balls into the feeding chute, the second driving mechanism on the base for pushing high-temperature steel balls into the waste chute, and the temperature sensor, when the temperature of the high-temperature steel balls is detected to be qualified , the first driving mechanism acts; when it is detected that the temperature of the high-temperature steel ball is unqualified, the second driving mechanism acts. </b><b>The device of the present invention can send high-temperature steel balls reaching the set temperature in the discharge chute into the feeding chute in time by setting a plurality of first drive mechanisms; by setting the second drive mechanism, it can The high-temperature steel balls below the set temperature are sent into the waste trough, with simple structure and high working efficiency. </b>
Description
技术领域 technical field
本发明涉及一种用于高温钢球淬火装置的上料机构。The invention relates to a feeding mechanism for a high-temperature steel ball quenching device.
背景技术 Background technique
现有的金属圆棒轧制成球工艺中，高温炉内输出的高温钢球的温度一般在一千摄氏度左右，需要在空气中冷却至八百多摄氏度后才能进入水槽中淬火冷却至一百多摄氏度，以使得冷却后的钢球具有较高的洛氏硬度。由于高温炉内出来的高温钢球温度并不均匀，导致高温钢球在进入淬火装置时的温度与设定温度存在误差，严重影响了淬火冷却后钢球的洛氏硬度，即严重影响了钢球产品的质量。In the existing process of rolling metal round rods into balls, the temperature of the high-temperature steel balls output from the high-temperature furnace is generally about 1,000 degrees Celsius, and they need to be cooled in the air to more than 800 degrees Celsius before entering the water tank for quenching and cooling to 100 degrees Celsius. Celsius, so that the cooled steel ball has a higher Rockwell hardness. Because the temperature of the high-temperature steel balls coming out of the high-temperature furnace is not uniform, there is an error between the temperature of the high-temperature steel balls when entering the quenching device and the set temperature, which seriously affects the Rockwell hardness of the steel balls after quenching and cooling, that is, seriously affects the hardness of the steel balls. The quality of ball products.
发明内容 Contents of the invention
本发明的目的是提供一种用于高温钢球淬火装置的上料机构，能够及时将出料槽中达到设定温度的高温钢球送入上料槽中，结构简单，工作效率较高。The object of the present invention is to provide a feeding mechanism for a high-temperature steel ball quenching device, which can timely send high-temperature steel balls reaching a set temperature in the discharge chute into the feeding chute, with simple structure and high working efficiency.
为达到上述目的，本发明采用的技术方案是：In order to achieve the above object, the technical scheme adopted in the present invention is:
一种用于高温钢球淬火装置的上料机构，设于高温炉和淬火装置之间，用于等待所述高温炉内输出的高温钢球降温后将其送入所述淬火装置中，所述上料机构包括一端与所述高温炉相连通的出料槽、分别设于所述出料槽另一端两侧的上料槽和废料槽，所述上料槽的一端与所述淬火装置相连通，所述上料机构还包括底座、设于所述底座上的用于将所述出料槽中的所述高温钢球推入所述上料槽中的第一驱动机构、设于所述底座上的用于将所述出料槽中的所述高温钢球推入所述废料槽中的第二驱动机构、用于检测所述出料槽中所述高温钢球温度是否合格的温度传感器，所述温度传感器检测到所述高温钢球的温度合格时，所述第一驱动机构动作将所述高温钢球推入所述上料槽中；所述温度传感器检测到所述高温钢球的温度不合格时，所述第二驱动机构动作将所述高温钢球推入所述废料槽中。A feeding mechanism for a high-temperature steel ball quenching device, which is arranged between a high-temperature furnace and a quenching device, and is used for feeding the high-temperature steel balls output from the high-temperature furnace into the quenching device after cooling down. The feeding mechanism includes a discharge chute with one end connected to the high-temperature furnace, a feed chute and a waste chute respectively arranged on both sides of the other end of the discharge chute, one end of the feed chute is connected to the quenching device connected, the feeding mechanism also includes a base, a first driving mechanism arranged on the base for pushing the high-temperature steel balls in the discharge chute into the feeding chute, and a first drive mechanism arranged on the base The second drive mechanism on the base for pushing the high-temperature steel balls in the discharge chute into the waste chute is used to detect whether the temperature of the high-temperature steel balls in the discharge chute is qualified temperature sensor, when the temperature sensor detects that the temperature of the high-temperature steel ball is qualified, the first driving mechanism acts to push the high-temperature steel ball into the feeding trough; the temperature sensor detects that the When the temperature of the high-temperature steel ball is unqualified, the second driving mechanism acts to push the high-temperature steel ball into the waste chute.
优选地，所述第一驱动机构设于所述废料槽远离所述出料槽的一侧，所述第一驱动机构包括设于所述底座上的第一缸体、沿其长度延伸方向伸缩的设于所述第一缸体中的第一推杆。Preferably, the first driving mechanism is arranged on the side of the waste chute away from the discharge chute, and the first driving mechanism includes a first cylinder arranged on the base, which expands and contracts along its length extension direction. The first push rod arranged in the first cylinder.
更优选地，所述出料槽和所述上料槽相互靠近的一侧面上设有用于让所述第一推杆将所述高温钢球从所述出料槽中推入所述上料槽中的第一缺口。More preferably, on one side of the outlet chute and the upper chute close to each other, there is a device for allowing the first push rod to push the high-temperature steel balls from the outlet chute into the upper material chute. The first notch in the slot.
更进一步优选地，所述第一驱动机构有三个，对应的，所述第一缺口和所述温度传感器均有三个。Still further preferably, there are three first driving mechanisms, and correspondingly, there are three first notches and three temperature sensors.
优选地，所述第二驱动机构设于所述上料槽远离所述出料槽的一侧，所述第二驱动机构包括设于所述底座上的第二缸体、沿其长度延伸方向伸缩的设于所述第二缸体中的第二推杆。Preferably, the second driving mechanism is arranged on the side of the feeding chute away from the discharging chute, the second driving mechanism includes a second cylinder arranged on the base, extending along its length The telescopic second push rod is arranged in the second cylinder.
更优选地，所述出料槽和所述废料槽相互靠近的一侧面上设有用于让所述第二推杆将所述高温钢球从所述出料槽中推入所述废料槽中的第二缺口。More preferably, on one side of the discharge chute and the waste chute close to each other, there is a device for allowing the second push rod to push the high-temperature steel balls from the discharge chute into the waste chute. the second gap.
优选地，所述出料槽沿远离所述高温炉的方向逐渐向下倾斜分布。Preferably, the discharge chute is gradually distributed downward in a direction away from the high-temperature furnace.
更优选地，所述出料槽的另一端设有用于阻挡所述高温钢球滑出的阻挡部。More preferably, the other end of the discharge trough is provided with a blocking portion for blocking the high temperature steel balls from sliding out.
优选地，所述上料槽沿靠近所述淬火装置的方向逐渐向下倾斜分布。Preferably, the feeding chute is gradually distributed downwards along a direction close to the quenching device.
优选地，所述废料槽沿所述高温钢球的输送方向逐渐向下倾斜分布。Preferably, the waste chute is gradually distributed downward along the conveying direction of the high-temperature steel balls.
由于上述技术方案的运用，本发明与现有技术相比具有下列优点：本发明一种用于高温钢球淬火装置的上料机构，通过设置多个第一驱动机构，能够及时将出料槽中达到设定温度的高温钢球送入上料槽中；通过设置第二驱动机构，能够将低于设定温度的高温钢球送入废料槽中，结构简单，工作效率较高。Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art: the present invention is a feeding mechanism for a high-temperature steel ball quenching device. The high-temperature steel balls reaching the set temperature are sent into the feeding chute; the high-temperature steel balls lower than the set temperature can be sent into the waste chute by setting the second driving mechanism. The structure is simple and the working efficiency is high.
附图说明 Description of drawings
附图1为本发明装置的结构示意图。Accompanying drawing 1 is the structural representation of the device of the present invention.
其中：1、高温炉；2、淬火装置；3、高温钢球；4、出料槽；5、上料槽；6、废料槽；7、底座；8、第一驱动机构；81、第一缸体；82、第一推杆；9、第二驱动机构；91、第二缸体；92、第二推杆；10、第一缺口；11、第二缺口；12、阻挡部。Among them: 1. High temperature furnace; 2. Quenching device; 3. High temperature steel ball; 4. Discharging chute; 5. Loading chute; 6. Waste chute; 7. Base; 82, the first push rod; 9, the second driving mechanism; 91, the second cylinder body; 92, the second push rod; 10, the first gap; 11, the second gap; 12, the blocking part.
具体实施方式 detailed description
下面结合附图来对本发明的技术方案作进一步的阐述。The technical solution of the present invention will be further described below in conjunction with the accompanying drawings.
参见图1所示，上述一种用于高温钢球淬火装置的上料机构，设于高温炉1和淬火装置2之间，用于等待该高温炉1内输出的高温钢球3降至设定温度后将其送入该淬火装置2中淬火冷却。Referring to Fig. 1, the above-mentioned feeding mechanism for a high-temperature steel ball quenching device is located between the high-temperature furnace 1 and the quenching device 2, and is used to wait for the high-temperature steel ball 3 output in the high-temperature furnace 1 to drop to the set point. After the temperature is fixed, it is sent into the quenching device 2 for quenching and cooling.
该上料机构包括一端与该高温炉1相连通的出料槽4、分别设于该出料槽4另一端两侧的上料槽5和废料槽6。该上料槽5的一端与该淬火装置2相连通，用于将该上料槽5中的高温钢球3送入该淬火装置2中。该上料机构还包括底座7、设于该底座7上的用于将该出料槽4中的高温钢球3推入该上料槽5中的第一驱动机构8、设于该底座7上的用于将该出料槽4中的高温钢球3推入该废料槽6中的第二驱动机构9、用于检测该出料槽4中的高温钢球3温度是否合格的温度传感器。在本实施例中，该温度传感器为非接触式高灵敏测温探头。该上料槽5沿靠近该淬火装置2的方向逐渐向下倾斜分布，使高温钢球3在重力的作用下滑向该淬火装置2。The feeding mechanism includes a discharge chute 4 with one end connected to the high-temperature furnace 1 , a feed chute 5 and a waste chute 6 respectively arranged on both sides of the other end of the discharge chute 4 . One end of the feeding trough 5 communicates with the quenching device 2 for feeding the high temperature steel balls 3 in the feeding trough 5 into the quenching device 2 . The feeding mechanism also includes a base 7, a first drive mechanism 8 set on the base 7 for pushing the high-temperature steel ball 3 in the discharge chute 4 into the feeding chute 5, and a first drive mechanism 8 set on the base 7 The second driving mechanism 9 used to push the high-temperature steel ball 3 in the discharge chute 4 into the waste chute 6 on the top, the temperature sensor used to detect whether the temperature of the high-temperature steel ball 3 in the discharge chute 4 is qualified . In this embodiment, the temperature sensor is a non-contact high-sensitivity temperature measuring probe. The feeding trough 5 is gradually distributed downwards along the direction close to the quenching device 2 , so that the high temperature steel balls 3 slide down to the quenching device 2 under the action of gravity.
该上料机构还包括分别与该温度传感器、该第一驱动机构8和该第二驱动机构9电连接的控制机构，当温度传感器检测到出料槽4中高温钢球3的温度为设定温度时，在本实施例中，该设定温度为830℃，该控制机构控制该第一驱动机构8动作将高温钢球3推入上料槽5中；当温度传感器检测到该高温钢球3的温度低于830℃时，该控制机构控制该第二驱动机构9动作将该高温钢球3推入该废料槽6中。The feeding mechanism also includes a control mechanism electrically connected to the temperature sensor, the first drive mechanism 8 and the second drive mechanism 9, when the temperature sensor detects that the temperature of the high-temperature steel ball 3 in the discharge trough 4 is set temperature, in this embodiment, the set temperature is 830°C, and the control mechanism controls the first driving mechanism 8 to push the high-temperature steel ball 3 into the feeding trough 5; when the temperature sensor detects that the high-temperature steel ball When the temperature of 3 is lower than 830° C., the control mechanism controls the action of the second drive mechanism 9 to push the high-temperature steel ball 3 into the waste tank 6 .
该出料槽4沿远离该高温炉1的方向逐渐向下倾斜分布，使高温钢球3在重力的作用下滑向该出料槽4的另一端，该出料槽4的另一端还设有用于阻挡该高温钢球3滑出的阻挡部12。通过这个设置，多个高温钢球3在出料槽4中降温时紧靠在一起，相互之间温度交换，使温度更为均匀。The discharge chute 4 is gradually distributed downward along the direction away from the high-temperature furnace 1, so that the high-temperature steel ball 3 slides to the other end of the discharge chute 4 under the action of gravity, and the other end of the discharge chute 4 is also provided with a The blocking portion 12 is used to block the high temperature steel ball 3 from sliding out. Through this setting, a plurality of high-temperature steel balls 3 are close together when cooling down in the discharge trough 4, and the temperature is exchanged with each other, so that the temperature is more uniform.
该第一驱动机构8设于该废料槽6远离该出料槽4的一侧，该第一驱动机构8包括设于该底座7上的第一缸体81、沿其长度延伸方向伸缩的设于该第一缸体81中的第一推杆82。该第一推杆82的长度延伸方向平行于该废料槽6和该出料槽4的排列方向。The first driving mechanism 8 is arranged on the side of the waste chute 6 away from the discharge chute 4, and the first driving mechanism 8 includes a first cylinder 81 arranged on the base 7, and a telescopic device extending along its length. The first push rod 82 in the first cylinder 81 . The length extending direction of the first push rod 82 is parallel to the arrangement direction of the waste chute 6 and the discharge chute 4 .
该出料槽4和该上料槽5相互靠近的一侧面上设有用于让该第一推杆82将温度合格的高温钢球3从该出料槽4中推入该上料槽5中的第一缺口10。该废料槽6和该出料槽4的槽面上设有用于让该第一推杆82穿过的通孔。在本实施例中，该第一驱动机构8有三个，对应的，该第一缺口10和该温度传感器均有三个。三个第一驱动机构8沿出料槽4的长度方向依次排列，三个第一推杆82均对准对应的高温钢球3的球心处，且三个第一推杆82两两之间的距离为高温钢球3直径的两倍。其中一个第一推杆82对准紧靠在阻挡部12上的高温钢球3的球心处。The side surface of the outlet chute 4 and the upper material chute 5 close to each other is provided for the first push rod 82 to push the high-temperature steel ball 3 with qualified temperature from the outlet chute 4 into the upper material chute 5 The first notch 10. Through holes for passing the first push rod 82 are provided on the waste chute 6 and the chute 4 . In this embodiment, there are three first driving mechanisms 8, and correspondingly, there are three first notches 10 and three temperature sensors. The three first driving mechanisms 8 are arranged in sequence along the length direction of the discharge chute 4, and the three first push rods 82 are all aligned with the centers of the corresponding high-temperature steel balls 3, and the three first push rods 82 are aligned in pairs. The distance between them is twice the diameter of the high temperature steel ball 3. One of the first push rods 82 is aimed at the center of the high-temperature steel ball 3 abutting on the blocking portion 12 .
该第二驱动机构9设于该上料槽5远离该出料槽4的一侧，该第二驱动机构9包括设于该底座7上的第二缸体91、沿其长度延伸方向伸缩的设于该第二缸体91中的第二推杆92。该第二推杆92的长度延伸方向平行于该上料槽5和该出料槽4的排列方向。The second drive mechanism 9 is located on the side of the upper chute 5 away from the discharge chute 4, and the second drive mechanism 9 includes a second cylinder 91 arranged on the base 7, and a telescopic cylinder 91 extending along its length. The second push rod 92 is disposed in the second cylinder 91 . The extending direction of the second push rod 92 is parallel to the arrangement direction of the feeding chute 5 and the discharging chute 4 .
该出料槽4和该废料槽6相互靠近的一侧面上设有用于让该第二推杆92将温度不合格的高温钢球3从该出料槽4中推入该废料槽6中的第二缺口11。该上料槽5的槽面上设有用于让该第二推杆92穿过的通孔。在本实例中，该第二推杆92对准紧靠在阻挡部12上的高温钢球3的球心处。即与其中一个第一推杆82同轴心线的设置。The side surface of the discharge chute 4 and the waste chute 6 close to each other is provided with a button for the second push rod 92 to push the high-temperature steel ball 3 with unqualified temperature from the discharge chute 4 into the waste chute 6 . Second notch 11. A through hole for passing the second push rod 92 is formed on the surface of the feeding chute 5 . In this example, the second push rod 92 is aimed at the center of the high-temperature steel ball 3 abutting on the blocking portion 12 . That is, the setting of the center line coaxial with one of the first push rods 82 .
该废料槽6沿该高温钢球3的输送方向逐渐向下倾斜分布，通过重力的作用使高温钢球3在废料槽6中自由滚落。The waste chute 6 is gradually distributed downward along the conveying direction of the high-temperature steel balls 3 , and the high-temperature steel balls 3 are freely rolled down in the waste chute 6 by the action of gravity.
以下具体阐述下本实施例的工作过程：The working process of the present embodiment is set forth below in detail:
高温炉1中输出的高温钢球3依次排列在出料槽4中，当温度传感器检测到高温钢球3的温度合格时，对应位置的第一推杆82伸出，将该温度合格的高温钢球3送入上料槽5中，该高温钢球3再滚入淬火装置2中；其中，当温度不合格的高温钢球3前方所有温度合格的高温钢球3均进入上料槽5中后，该温度不合格的高温钢球3紧靠在阻挡部12上，此时温度传感器检测后，第二推杆92伸出，将该温度不合格的高温钢球3送入废料槽6中。The high-temperature steel balls 3 output from the high-temperature furnace 1 are sequentially arranged in the discharge trough 4. When the temperature sensor detects that the temperature of the high-temperature steel balls 3 is qualified, the first push rod 82 at the corresponding position is stretched out, and the qualified high-temperature The steel ball 3 is sent into the feeding trough 5, and the high-temperature steel ball 3 is rolled into the quenching device 2; wherein, when the temperature is unqualified, all the high-temperature steel balls 3 with a qualified temperature in front of the high-temperature steel ball 3 enter the feeding chute 5 After neutralization, the high-temperature steel ball 3 with an unqualified temperature is close to the blocking part 12. At this time, after the temperature sensor detects, the second push rod 92 is stretched out, and the high-temperature steel ball 3 with an unqualified temperature is sent to the waste chute 6 middle.
上述实施例只为说明本发明的技术构思及特点，其目的在于让熟悉此项技术的人士能够了解本发明的内容并加以实施，并不能以此限制本发明的保护范围，凡根据本发明精神实质所作的等效变化或修饰，都应涵盖在本发明的保护范围内。The above-mentioned embodiments are only to illustrate the technical conception and characteristics of the present invention. Substantial equivalent changes or modifications shall fall within the protection scope of the present invention.
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Denomination of invention: A feeding mechanism for high-temperature steel ball quenching device Granted publication date: 20171215 Pledgee: Agricultural Bank of China Limited Zhangjiagang branch Pledgor: JIANGSU YUTE GRINDING INTERNATIONAL CO.,LTD. Registration number: Y2025980005660 |
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