CN103286082A - Steel ball quenching and sorting device - Google Patents
Steel ball quenching and sorting device Download PDFInfo
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- CN103286082A CN103286082A CN2013102159925A CN201310215992A CN103286082A CN 103286082 A CN103286082 A CN 103286082A CN 2013102159925 A CN2013102159925 A CN 2013102159925A CN 201310215992 A CN201310215992 A CN 201310215992A CN 103286082 A CN103286082 A CN 103286082A
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- steel ball
- rotating shaft
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Abstract
The invention discloses a steel ball quenching and sorting device which comprises a conveyor belt, a quenching pool and a recycling bin, wherein the quenching pool and the recycling bin are respectively arranged at the two sides of a conveying end part of the conveyor belt; a controller is arranged at the conveying end part of the conveyor belt and above the part through which a steel ball passes; a two-way rotating shaft which is connected with the controller by a signal is arranged under the controller; the axis line of the two-way rotating shaft is parallel to the conveyor belt; a motor is arranged in the two-way rotating shaft; the motor is electrically connected with the controller by a lead; two poking pieces are arranged at the lower part of the two-way rotating shaft; the extension lines of the two poking pieces intersect with each other at the axis of the two-way rotating shaft, and the included angle between the two extension lines is 30-60 degrees; a temperature sensor is arranged between the two poking pieces of the two-way rotating shaft; the temperature sensor is connected with the controller by a signal. The steel ball quenching and sorting device is capable of uninterruptedly sorting out steel balls with abnormal temperatures in real time, thus improving the working efficiency and the yield.
Description
Technical field
The present invention relates to a kind of sorting unit, particularly, relate to a kind of steel ball quenching sorting unit.
Background technology
Present steel ball production line, enter quenching bath from rolling out steel ball to steel ball, control the hardening heat of steel ball during general passing through indirectly, because the ventilation condition of factory and the difference in season cause actual hardening heat and setting hardening heat that certain difference is arranged, sometimes hardening heat height, sometimes hardening heat is low, occurs the hardening crack phenomenon when hardening heat is high, when hardening heat is hanged down, ball hardness does not reach requirement, and hardening heat is very big for the steel ball quality influence.
Though the temperature measuring device of steel ball has appearred on the market,, though measured temperature, can only can not guarantee the smoothness of production line by manually screening.
Summary of the invention
The technical problem to be solved in the present invention is to overcome existing defective, and a kind of steel ball quenching sorting unit is provided, and this device can be in real time, the steel ball with temperature anomaly sorts out incessantly, has improved operating efficiency and steel ball qualification rate greatly.
In order to solve the problems of the technologies described above, the invention provides following technical scheme:
A kind of steel ball quenching sorting unit comprises conveyer belt, quenching bath and collection box, and described quenching bath and collection box are arranged at the both sides that conveyer belt is carried the end respectively; The top that described conveyer belt carries end, steel ball to pass through is provided with controller, and the controller below is provided with the two-way rotating shaft that is connected with controller signals; The axial line of described two-way rotating shaft is parallel with conveyer belt;
The inside of two-way rotating shaft is provided with motor, and motor is electrically connected by lead with controller; The bottom of two-way rotating shaft is provided with two plectrums, and the extended line of two plectrums intersects at the place, axle center of two-way rotating shaft, and angle is 30 degree-60 degree; Be provided with temperature detector between two plectrums of two-way rotating shaft; Temperature detector is connected with controller signals.
Preferably, described two plectrums and two-way rotating shaft are rotationally connected along the axle center.
Preferably, the angle between described two plectrums is 60 degree.
Preferably, the distance between described temperature detector and steel ball is 2-8cm.
Preferably, the length of described two plectrums be steel ball size 1.2-2 doubly.
Operation principle of the present invention and effect are as follows:
When conveyer belt is delivered to steel ball between end, temperature detector below, the plectrum, temperature detector at first detects the temperature of steel ball, and detection signal delivered to controller, at this moment, if the steel ball temperature is normal, controller sends instruction to two-way rotating shaft, and two-way rotating shaft is under the drive of motor, rotate to quenching bath one side, plectrum pushes steel ball into quenching bath;
If temperature detector detects steel ball temperature anomaly, too high or too low, then abnormal signal is sent to controller, controller is received after the temperature anomaly signal, send instruction to two-way rotating shaft, it is rotated to collection box one side, and the plectrum in the two-way rotating shaft then pushes to steel ball in the collection box, finishes defective steel ball and reclaims.
Through above continuous selection, qualified steel ball directly enters next link, comes out and defective steel ball is screened, is reclaimed, and whole process is continuous uninterrupted, and operating efficiency improves greatly, and qualification rate also promotes greatly.
Description of drawings
Accompanying drawing is used to provide further understanding of the present invention, and constitutes the part of specification, is used from explanation the present invention with embodiments of the invention one, is not construed as limiting the invention.In the accompanying drawings:
Fig. 1 is the front view of steel ball quenching sorting unit;
Fig. 2 is the left view of steel ball quenching sorting unit;
Provide following mark with reference to the accompanying drawings:
The 1-steel ball; The 2-conveyer belt; The two-way rotating shaft of 3-; The 4-plectrum; The 5-controller; The 6-temperature detector; The 7-collection box; The 8-quenching bath.
The specific embodiment
Below in conjunction with accompanying drawing the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein only is used for description and interpretation the present invention, and be not used in restriction the present invention.
As depicted in figs. 1 and 2, steel ball quenching sorting unit comprises conveyer belt 2, quenching bath 8 and collection box 7, and described quenching bath 8 and collection box 7 are arranged at the both sides that conveyer belt 2 is carried the end respectively; The top that described conveyer belt 2 carries end, steel ball 1 to pass through is provided with controller 5, and controller 5 belows are provided with the two-way rotating shaft 3 that is connected with controller 5 signals; The axial line of described two-way rotating shaft 3 is parallel with conveyer belt 2;
The inside of two-way rotating shaft 3 is provided with motor, and motor can drive two-way rotating shaft and rotate along axis, and the direction of motion is vertical with conveyer belt 2, and motor and controller 5 are electrically connected by lead; The extended line that the bottom of two-way rotating shaft 3 is provided with 4, two plectrums 4 of two plectrums intersects at the place, axle center of two-way rotating shaft 3, and angle is 30 degree-60 degree; Be provided with temperature detector 6 between two plectrums 4 of two-way rotating shaft 3; Temperature detector 6 is connected with controller 5 signals.
For the angle of regulating in real time plectrum 4 adapting to steel ball 1 size, described two plectrums 4 and two-way rotating shaft 3 are rotationally connected along the axle center.
Can two the angle of 4 of plectrums be set to 60 degree, the scope minimum that this moment, two-way rotating shaft 3 was rotated can be increased work efficiency.
For thermometric more accurately, the distance that is set to that warm device 6 and steel ball are 1 is 2-8cm.When the length of two plectrums 4 is 1.2-2 times of steel ball 1 diameter, push best results.
It should be noted that at last: the above only is the preferred embodiments of the present invention, be not limited to the present invention, although with reference to previous embodiment the present invention is had been described in detail, for a person skilled in the art, it still can be made amendment to the technical scheme that aforementioned each embodiment puts down in writing, and perhaps part technical characterictic wherein is equal to replacement.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (5)
1. a steel ball quenching sorting unit comprises conveyer belt, quenching bath and collection box, it is characterized in that, described quenching bath and collection box are arranged at the both sides that conveyer belt is carried the end respectively; The top that described conveyer belt carries end, steel ball to pass through is provided with controller, and the controller below is provided with the two-way rotating shaft that is connected with controller signals; The axial line of described two-way rotating shaft is parallel with conveyer belt;
The inside of two-way rotating shaft is provided with motor, and motor is electrically connected by lead with controller; The bottom of two-way rotating shaft is provided with two plectrums, and the extended line of two plectrums intersects at the place, axle center of two-way rotating shaft, and angle is 30 degree-60 degree; Be provided with temperature detector between two plectrums of two-way rotating shaft; Temperature detector is connected with controller signals.
2. steel ball quenching sorting unit according to claim 1 is characterized in that, described two plectrums and two-way rotating shaft are rotationally connected along the axle center.
3. steel ball quenching sorting unit according to claim 1 is characterized in that, the angle between described two plectrums is 60 degree.
4. steel ball quenching sorting unit according to claim 1 is characterized in that, the distance between described temperature detector and steel ball is 2-8cm.
5. steel ball quenching sorting unit according to claim 1 is characterized in that, the length of described two plectrums is 1.2-2 times of steel ball size.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2013102159925A CN103286082A (en) | 2013-06-04 | 2013-06-04 | Steel ball quenching and sorting device |
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CN2013102159925A CN103286082A (en) | 2013-06-04 | 2013-06-04 | Steel ball quenching and sorting device |
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CN2013102159925A Pending CN103286082A (en) | 2013-06-04 | 2013-06-04 | Steel ball quenching and sorting device |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104670839A (en) * | 2013-11-29 | 2015-06-03 | 航天信息股份有限公司 | Material conveying device |
CN104841644A (en) * | 2015-05-11 | 2015-08-19 | 北京石油化工学院 | Sorting device of bagged polypropylene material |
CN106111547A (en) * | 2016-08-18 | 2016-11-16 | 长沙锐博特科技有限公司 | A kind of goods sorting system and method for sorting |
CN106111561A (en) * | 2016-08-18 | 2016-11-16 | 长沙锐博特科技有限公司 | A kind of poking device and method |
CN107597616A (en) * | 2017-09-19 | 2018-01-19 | 河南工业大学 | A kind of high temperature steel ball sorting equipment |
CN109368217A (en) * | 2018-12-17 | 2019-02-22 | 安徽省巢湖铸造厂有限责任公司 | Automatic e type spring temperature selects panel turnover machine |
CN109533511A (en) * | 2018-12-25 | 2019-03-29 | 哈尔滨联科包装机械有限公司 | Two-way picker and picking method |
CN109985833A (en) * | 2019-03-15 | 2019-07-09 | 杭州博欣科技有限公司 | A kind of barcode scanning device for heparin tube sorting |
CN113441404A (en) * | 2021-05-25 | 2021-09-28 | 怀化学院 | Electronic commerce commodity circulation commodity storage transport processing system |
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CN201070625Y (en) * | 2007-08-15 | 2008-06-11 | 河南工业大学 | Automatic sorting system for iron shot hardening temperature |
CN102680490A (en) * | 2012-05-03 | 2012-09-19 | 天津大学 | Steel ball surface defect detection automatic sorting device |
CN102692192A (en) * | 2012-05-31 | 2012-09-26 | 清华大学 | System and method for detecting diameter of spherical workpiece |
JP5122322B2 (en) * | 2008-02-15 | 2013-01-16 | 日東精工株式会社 | Parts inspection device |
CN203265085U (en) * | 2013-06-04 | 2013-11-06 | 无锡明珠钢球有限公司 | Steel ball quenching sorting device |
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Patent Citations (5)
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CN201070625Y (en) * | 2007-08-15 | 2008-06-11 | 河南工业大学 | Automatic sorting system for iron shot hardening temperature |
JP5122322B2 (en) * | 2008-02-15 | 2013-01-16 | 日東精工株式会社 | Parts inspection device |
CN102680490A (en) * | 2012-05-03 | 2012-09-19 | 天津大学 | Steel ball surface defect detection automatic sorting device |
CN102692192A (en) * | 2012-05-31 | 2012-09-26 | 清华大学 | System and method for detecting diameter of spherical workpiece |
CN203265085U (en) * | 2013-06-04 | 2013-11-06 | 无锡明珠钢球有限公司 | Steel ball quenching sorting device |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104670839A (en) * | 2013-11-29 | 2015-06-03 | 航天信息股份有限公司 | Material conveying device |
CN104841644A (en) * | 2015-05-11 | 2015-08-19 | 北京石油化工学院 | Sorting device of bagged polypropylene material |
CN104841644B (en) * | 2015-05-11 | 2018-04-27 | 北京石油化工学院 | A kind of packed polypropylene material sorting plant |
CN106111547A (en) * | 2016-08-18 | 2016-11-16 | 长沙锐博特科技有限公司 | A kind of goods sorting system and method for sorting |
CN106111561A (en) * | 2016-08-18 | 2016-11-16 | 长沙锐博特科技有限公司 | A kind of poking device and method |
CN106111547B (en) * | 2016-08-18 | 2018-03-23 | 长沙锐博特科技有限公司 | A kind of goods sorting system and method for sorting |
CN107597616A (en) * | 2017-09-19 | 2018-01-19 | 河南工业大学 | A kind of high temperature steel ball sorting equipment |
CN109368217A (en) * | 2018-12-17 | 2019-02-22 | 安徽省巢湖铸造厂有限责任公司 | Automatic e type spring temperature selects panel turnover machine |
CN109533511A (en) * | 2018-12-25 | 2019-03-29 | 哈尔滨联科包装机械有限公司 | Two-way picker and picking method |
CN109985833A (en) * | 2019-03-15 | 2019-07-09 | 杭州博欣科技有限公司 | A kind of barcode scanning device for heparin tube sorting |
CN109985833B (en) * | 2019-03-15 | 2024-02-09 | 杭州博欣科技有限公司 | A sweep a yard device for heparin tube letter sorting |
CN113441404A (en) * | 2021-05-25 | 2021-09-28 | 怀化学院 | Electronic commerce commodity circulation commodity storage transport processing system |
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Application publication date: 20130911 |