JP5681253B1 - Tube heat treatment equipment - Google Patents

Tube heat treatment equipment Download PDF

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JP5681253B1
JP5681253B1 JP2013190502A JP2013190502A JP5681253B1 JP 5681253 B1 JP5681253 B1 JP 5681253B1 JP 2013190502 A JP2013190502 A JP 2013190502A JP 2013190502 A JP2013190502 A JP 2013190502A JP 5681253 B1 JP5681253 B1 JP 5681253B1
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pipe
pipe material
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JP2015055004A (en
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準人 福岡
準人 福岡
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Chugai Ro Co Ltd
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Abstract

【課題】管材を効率良く搬送し保持しながら加熱し乾燥する熱処理装置を提供する。【解決手段】管材Pを加熱し乾燥する熱処理装置において、上方に加熱室10、下方に冷却室11を備え、加熱室10と冷却室11の間に管材Pが通過する開口部12を開閉するシャッタ13が設けられ、冷却室11に管材Pを装入及び搬出する出入り口6を開閉するドア7が設けられた炉体1と、管材Pの両端を支持し、水平な状態で、炉体1の加熱室10と冷却室11の間で管材Pを昇降させる昇降機構2と、昇降機構2により加熱室10内で受け渡された管材Pの両端を支持した状態で管材Pを回転させる第1回転機構3と、昇降機構2により冷却室11内で受け渡された管材Pの両端を支持した状態で管材Pを回転させる第2回転機構4とを備えた。【選択図】図1A heat treatment apparatus is provided that heats and dries while efficiently conveying and holding a pipe. In a heat treatment apparatus for heating and drying a pipe material P, a heating chamber 10 is provided above and a cooling chamber 11 is provided below, and an opening 12 through which the pipe material P passes is opened and closed between the heating chamber 10 and the cooling chamber 11. A furnace body 1 provided with a shutter 13 and provided with doors 7 for opening and closing an entrance 6 for loading and unloading the pipe material P into and out of the cooling chamber 11, and supports both ends of the pipe material P, and in a horizontal state, the furnace body 1 The raising / lowering mechanism 2 which raises / lowers the pipe material P between the heating chamber 10 and the cooling chamber 11, and the first rotating the pipe material P in a state where both ends of the pipe material P delivered in the heating chamber 10 are supported by the raising / lowering mechanism 2. The rotating mechanism 3 and the second rotating mechanism 4 that rotates the tube material P while supporting both ends of the tube material P delivered in the cooling chamber 11 by the elevating mechanism 2 are provided. [Selection] Figure 1

Description

本発明は管材の熱処理装置、特に外表面に異物が接触するのを嫌う管材を加熱し乾燥する熱処理装置に関する。   The present invention relates to a heat treatment apparatus for a pipe material, and more particularly, to a heat treatment apparatus for heating and drying a pipe material that does not like foreign objects coming into contact with an outer surface.

一般に、管材の熱処理を行う場合、管材を支持台又は支持具の上を転がしながら炉内を搬送したり、管材を下部で保持していた。例えば、特許文献1には、管材ではないが、溝形鋼などの長尺成形材を長手方向に搬送し塗装及び乾燥を行う連続塗装装置が記載されている。また、特許文献2には、鋼管の進行方向に対して回転軸を斜めにした多数のローラを下り勾配を持たせて配置して搬送経路を構成し、この搬送経路上に、鋼管を外周から加熱するインダクションヒータと、保持炉と、冷却水による冷却装置とを配置した鋼管の熱処理設備が記載されている。   Generally, when heat-treating a pipe material, the pipe material is transported in a furnace while being rolled on a support base or a support tool, or the pipe material is held at the lower part. For example, Patent Document 1 describes a continuous coating apparatus that transports a long shaped material such as a grooved steel in the longitudinal direction, but does not pipe, and performs coating and drying. Further, in Patent Document 2, a conveying path is configured by arranging a number of rollers having a rotation axis inclined with respect to the traveling direction of the steel pipe so as to have a downward gradient, and the steel pipe is arranged from the outer periphery on the conveying path. A heat treatment facility for a steel pipe is described in which an induction heater for heating, a holding furnace, and a cooling device using cooling water are arranged.

しかし、例えば塗装直後の管材は表面に塗膜が存在するので、管材を転がしたり、管材の下部を保持することはできない。このため、塗装直後の管材は、垂直に自立させて熱処理することが考えられる。例えば、特許文献3に記載のように、ハンガー治具を用いて、管材を吊り下げてレールに沿って移送することで塗装や乾燥等の各種の作業工程を行うことができる。しかし、管材が長尺の場合は、装置が非常に高くなり、管材の搬送や保持が困難であるという問題があった。   However, for example, the pipe material immediately after coating has a coating film on the surface, and therefore the pipe material cannot be rolled or the lower part of the pipe material cannot be held. For this reason, it is conceivable that the pipe material immediately after coating is heat-treated in a self-standing manner. For example, as described in Patent Document 3, various work processes such as painting and drying can be performed by hanging a pipe member and transferring it along a rail using a hanger jig. However, when the tube material is long, the apparatus becomes very expensive, and there is a problem that it is difficult to convey and hold the tube material.

特公昭63−1908号公報Japanese Patent Publication No. 63-1908 特開2010−255031号公報JP 2010-255031 A 特開平11−51297号公報JP 11-51297 A

そこで、本発明は、外表面に異物が接触するのを嫌う管材を効率良く搬送し保持しながら加熱し乾燥する熱処理装置を提供することを課題とする。   Then, this invention makes it a subject to provide the heat processing apparatus which heats and dries while conveying and hold | maintaining the pipe material which dislikes that a foreign material contacts an outer surface efficiently.

前記課題を解決するための手段として、本発明は、
管材を加熱し乾燥する熱処理装置において、
上方に加熱室、下方に冷却室を備え、前記加熱室と冷却室の間に前記管材が通過する開口部を開閉するシャッタが設けられ、前記冷却室に前記管材を装入及び搬出する出入り口を開閉するドアが設けられた炉体と、
前記管材の一端側と他端側にそれぞれ配置され、前記管材の両端を支持し、水平な状態で、前記炉体の加熱室と冷却室の間で前記管材を昇降させる昇降機構と、
前記昇降機構により前記加熱室内で受け渡された前記管材の両端を支持した状態で前記管材を回転させる第1回転機構と、
前記昇降機構により前記冷却室内で受け渡された前記管材の両端を支持した状態で前記管材を回転させる第2回転機構とを備えたものである。
As means for solving the above problems, the present invention provides:
In the heat treatment equipment that heats and dries the tube material,
A heating chamber is provided above, a cooling chamber is provided below, a shutter is provided between the heating chamber and the cooling chamber to open and close an opening through which the pipe passes, and an inlet / outlet for loading and unloading the pipe into the cooling chamber is provided. A furnace body provided with a door for opening and closing;
Are arranged respectively at one end and the other end of the tubing, and supporting both ends of the tube material, in a horizontal state, a lifting mechanism for raising and lowering said tubing between the cooling chamber and the heating chamber of the furnace body,
A first rotating mechanism for rotating said tube member while supporting both ends of the tubing which passed the heating chamber by the lifting mechanism,
It is obtained by a second rotating mechanism for rotating said tube member while supporting both ends of the tubing which passed the cooling chamber by the lifting mechanism.

前記構成において、管材は炉体の冷却室に装入され、冷却室に下降している昇降機構に受け渡され、水平な状態で両端を支持される。昇降機構に両端を支持された管材は加熱室まで上昇し、加熱室内で第1回転機構に受け渡され、両端を支持される。第1回転機構に両端を支持された管材は、加熱室内で回転しながら熱処理される。熱処理された管材は、加熱室に上昇してきた昇降機構に受け渡され、両端を支持される。昇降機構に両端を支持された管材は冷却室まで下降し、冷却室内で第2回転機構に受け渡され、両端を支持される。第2回転機構に両端を支持された管材は、冷却室内で回転しながら冷却される。冷却された管材は、炉体の外側に搬出される。   In the above-described configuration, the pipe material is inserted into the cooling chamber of the furnace body, transferred to the lifting mechanism descending into the cooling chamber, and supported at both ends in a horizontal state. The pipe material supported at both ends by the elevating mechanism moves up to the heating chamber, is transferred to the first rotation mechanism in the heating chamber, and is supported at both ends. The tube material supported at both ends by the first rotation mechanism is heat-treated while rotating in the heating chamber. The heat-treated tube material is transferred to an elevating mechanism that has been raised to the heating chamber, and both ends are supported. The pipe material supported at both ends by the elevating mechanism descends to the cooling chamber, is transferred to the second rotating mechanism in the cooling chamber, and is supported at both ends. The pipe material supported at both ends by the second rotation mechanism is cooled while rotating in the cooling chamber. The cooled tube material is carried out to the outside of the furnace body.

前記昇降機構は、前記炉体を貫通して上下方向に延びる昇降ロッドと、前記昇降ロッドの上端に設けられ、上面に前記管材を支持する支持面を有する支持部材と、前記炉体の外側に配置され、前記昇降ロッドを軸方向に移動させる移動装置とからなることが好ましい。
この構成によれば、移動装置により昇降ロッドを昇降させることにより、支持部材に両端を支持した管材を冷却室と加熱室の間で搬送することができる。
The elevating mechanism includes an elevating rod penetrating the furnace body and extending in the vertical direction, a support member provided at an upper end of the elevating rod and having a support surface for supporting the tube material on an upper surface, and an outer side of the furnace body It is preferable that the moving device is arranged and is configured to move the lifting rod in the axial direction.
According to this structure, the raising / lowering rod is moved up and down by the moving device, so that the pipe material supported at both ends by the support member can be transported between the cooling chamber and the heating chamber.

前記支持部材の支持面は、前記管材の端から中央に向かう方向に低くなる傾斜が設けられていることが好ましい。
この構成によれば、管材の両端を支持面上の点で受けることができ、管材の外表面との接触を最小限にすることができる。
The support surface of the support member is preferably provided with an inclination that decreases in a direction from the end of the tube toward the center.
According to this configuration, both ends of the tube material can be received at points on the support surface, and contact with the outer surface of the tube material can be minimized.

前記支持面は、前記管材の軸方向に階段状の段部が形成されていることが好ましい。
この構成によれば、支持部材の支持面で支持された管材の両端を第1回転機構又は第2回転機構で支持する際に、一方から押されたときに、管材の端が段部に当接するので、管材が支持部材から脱落するのを防止できる。また、第1回転機構又は第2回転機構で支持された管材から第1回転機構又は第2回転機構を引き抜く際に、管材が第1回転機構又は第2回転機構により引っ張られたときに、管材の端が段部に当接するので、管材が支持部材の支持面に受け止められずに支持部材から脱落するのを防止できる。
It is preferable that the support surface has a stepped step portion in the axial direction of the pipe material.
According to this configuration, when both ends of the pipe material supported by the support surface of the support member are supported by the first rotation mechanism or the second rotation mechanism, the end of the pipe material abuts against the stepped portion when pressed from one side. Since it contacts, it can prevent that a pipe material falls from a support member. Further, when pulling out the first rotation mechanism or the second rotation mechanism from the tube material supported by the first rotation mechanism or the second rotation mechanism, the pipe material is pulled when pulled by the first rotation mechanism or the second rotation mechanism. Since the end of the tube contacts the step portion, it is possible to prevent the pipe material from falling off the support member without being received by the support surface of the support member.

前記管材の熱膨張量を測定する測定装置と、前記測定装置により測定された熱膨張量に応じて、前記支持部材の上昇位置を調整する調整装置とを備えることが好ましい。
この構成によれば、管材の熱処理時に生じた熱膨張により、管材の長さが長く変化しているので、昇降機構の支持面との接触点が支持面の上側に移動している。このため、昇降機構により支持部材を上昇させて管材を受け取る際に、管材を受け渡したときと同じ位置に上昇させると、支持面が管材の端と衝突する。そこで、測定装置により管材の熱膨張量を測定し、測定された熱膨張量に応じて支持部材の上昇位置を調整することで、支持面が管材の端と衝突するのを防止することができる。
It is preferable to include a measuring device that measures the amount of thermal expansion of the tube material and an adjusting device that adjusts the rising position of the support member according to the amount of thermal expansion measured by the measuring device.
According to this configuration, since the length of the pipe material is changed to be long due to the thermal expansion generated during the heat treatment of the pipe material, the contact point with the support surface of the elevating mechanism moves to the upper side of the support surface. For this reason, when the support member is raised by the elevating mechanism to receive the pipe material, if the pipe material is raised to the same position as when the pipe material is delivered, the support surface collides with the end of the pipe material. Therefore, the amount of thermal expansion of the tube material is measured by the measuring device, and the support surface can be prevented from colliding with the end of the tube material by adjusting the rising position of the support member according to the measured amount of thermal expansion. .

前記管材の一端側に位置する前記昇降機構は1つの昇降機構からなり、前記管材の他端側に位置する前記昇降機構は、前記管材の長さに応じて選択使用可能な複数の昇降機構からなることが好ましい。
この構成によれば、管材の長さに応じて昇降機構を選択することができるので、管材が短くても、長くても、熱処理することができる。
The elevating mechanism located on one end side of the tube material is composed of one elevating mechanism, and the elevating mechanism located on the other end side of the tube material is composed of a plurality of elevating mechanisms that can be selectively used according to the length of the tube material. It is preferable to become.
According to this structure, since the raising / lowering mechanism can be selected according to the length of the tube material, heat treatment can be performed regardless of whether the tube material is short or long.

前記第1回転機構と前記第2回転機構は、前記炉体の外側であって、前記管材の一端側に位置する固定側と、前記管材の他端側に位置する可動側とに配置され、
前記第1回転機構と前記第2回転機構は、それぞれ、
前記管材の軸方向に移動可能な可動台と、
前記可動台に回転可能に支持され、前記炉体を貫通して水平方向に延び、先端が前記管材の端を押圧する回転軸と、
前記可動台に設けられ、前記回転軸を回転駆動する回転駆動装置と、
前記可動台を前記管材の軸方向に移動させる平行移動装置とからなり、
前記可動側の前記平行移動装置は、前記管材の熱膨張により、前記固定側の前記平行移動装置に対して相対的に後退可能であることが好ましい。
この構成によれば、管材の熱処理時に管材が熱膨張により伸長しても、可動側の平行移動装置が固定側の前記平行移動装置に対して相対的に後退するので、管材が熱応力により曲げ変形することがないし、回転機構が損傷することもない。
The first rotation mechanism and the second rotation mechanism are arranged outside a furnace body, on a fixed side located on one end side of the tube material, and on a movable side located on the other end side of the tube material,
The first rotation mechanism and the second rotation mechanism are respectively
A movable table movable in the axial direction of the pipe material;
A rotary shaft that is rotatably supported by the movable table, extends horizontally through the furnace body, and a tip presses the end of the pipe material;
A rotation drive device provided on the movable table and configured to rotate the rotation shaft;
A translation device that moves the movable table in the axial direction of the pipe material;
It is preferable that the movable device on the movable side can be moved backward relative to the fixed device on the fixed side by thermal expansion of the pipe material.
According to this configuration, even if the pipe material expands due to thermal expansion during heat treatment of the pipe material, the movable side parallel movement device moves backward relative to the fixed side parallel movement device, so that the pipe material is bent due to thermal stress. There is no deformation, and the rotating mechanism is not damaged.

本発明によれば、管材は炉内に装入されてから、搬出されるまで、昇降機構により両端を支持された状態で搬送され、また第1回転機構及び第2回転機構により両端を支持された状態で熱処理され、冷却されるので、効率良く搬送され保持されながら熱処理される。
また、管材が両端で支持されるので、装置の高さを高くする必要がなく、管材の搬送や保持が容易である。
さらに、管材との接触が管材の端部に限定されるので、管材の製品歩留まりが向上するなどの効果を有している。
According to the present invention, the pipe material is transported in a state where both ends are supported by the elevating mechanism from being inserted into the furnace to being unloaded, and both ends are supported by the first rotating mechanism and the second rotating mechanism. In this state, it is heat-treated and cooled, so that it is heat-treated while being transported and held efficiently.
Moreover, since the pipe material is supported at both ends, it is not necessary to increase the height of the apparatus, and the pipe material can be easily conveyed and held.
Further, since the contact with the pipe material is limited to the end portion of the pipe material, the product yield of the pipe material is improved.

本発明の一実施形態による熱処理装置の縦断面図。The longitudinal cross-sectional view of the heat processing apparatus by one Embodiment of this invention. 図1の熱処理装置の正面図。The front view of the heat processing apparatus of FIG. 図1の熱処理装置の横断面図。FIG. 2 is a transverse sectional view of the heat treatment apparatus of FIG. 1. (a)は管材の固定側の支持状態を示す拡大図、(b)は(a)の右側面図。(A) is an enlarged view which shows the support state of the fixed side of a pipe material, (b) is a right view of (a). (a)は管材の可動側の支持状態を示す拡大図、(b)は(a)の左側面図。(A) is an enlarged view which shows the support state of the movable side of a pipe material, (b) is a left view of (a). 固定側回転機構の平面図。The top view of a fixed side rotation mechanism. 可動側回転機構の平面図。The top view of a movable side rotation mechanism. 図1の熱処理装置の制御ブロック図。The control block diagram of the heat processing apparatus of FIG. 昇降機構から回転機構への受け渡し状況を示す正面図。The front view which shows the delivery condition from a raising / lowering mechanism to a rotation mechanism. 回転機構から昇降機構への受け渡し状況を示す正面図。The front view which shows the delivery condition from a rotating mechanism to a raising / lowering mechanism.

図1は、本発明の一実施形態による熱処理装置を示す。この熱処理装置は、外表面が塗装された直後の管材P、すなわち、外表面に異物が接触するのを嫌う特に長尺の管材Pを加熱し乾燥する熱処理装置である。熱処理装置は、炉体1と、昇降機構2(2a,2b)と、第1回転機構3(3a,3b)、第2回転機構4(4a,4b)とを備えている。
なお、図1において、熱処理装置の紙面手前側を正面、裏側を背面といい、上側、下側、左側、右側をそれぞれ、上面、底面、左側面、右側面という。特に左側は、管材の熱膨張による伸びを拘束する側であるので、固定側といい、また右側は管材Pの熱膨張による伸びを許容する側であるので、可動側という。
FIG. 1 shows a heat treatment apparatus according to an embodiment of the present invention. This heat treatment apparatus is a heat treatment apparatus that heats and dries a tube material P immediately after the outer surface is coated, that is, a particularly long tube material P that dislikes contact of foreign matter with the outer surface. The heat treatment apparatus includes a furnace body 1, an elevating mechanism 2 (2a, 2b), a first rotating mechanism 3 (3a, 3b), and a second rotating mechanism 4 (4a, 4b).
In FIG. 1, the front side of the paper surface of the heat treatment apparatus is referred to as a front surface, the back side is referred to as a back surface, and the upper side, the lower side, the left side, and the right side are referred to as an upper surface, a bottom surface, a left side surface, and a right side surface, respectively. In particular, the left side is the fixed side because it is the side that restrains the expansion due to the thermal expansion of the tube material, and the right side is the movable side because it is the side that allows the expansion due to the thermal expansion of the tube material P.

炉体1は、架台5に設置され、水平方向に長い直方体形状を有する。炉体1は図示しない真空装置により所定の真空度に排気可能になっている。炉体1の正面下部には、図2に示すように、管材Pを水平な状態で装入、搬出可能な出入り口6が形成され、該出入り口6にはドア7が上下方向にスライド可能に設けられている、ドア7はエアシリンダ8によって出入り口6を開閉可能に駆動され、押付機構(不図示)によって炉体1に押し付けられるようになっている。   The furnace body 1 is installed on the mount 5 and has a rectangular parallelepiped shape that is long in the horizontal direction. The furnace body 1 can be evacuated to a predetermined degree of vacuum by a vacuum device (not shown). As shown in FIG. 2, an entrance 6 is formed at the lower front of the furnace body 1 so that the pipe P can be loaded and unloaded in a horizontal state. A door 7 is slidably provided in the entrance 6 so as to be slidable in the vertical direction. The door 7 is driven by an air cylinder 8 so that the doorway 6 can be opened and closed, and is pressed against the furnace body 1 by a pressing mechanism (not shown).

図3に示すように、炉体1の内部上方には、断熱壁9で囲まれた加熱室10が設けられ、加熱室10の下方は冷却室11となっている。加熱室10内は図示しないヒータにより加熱可能になっている。加熱室10の底壁には管材Pが水平な状態で通過可能な開口部12が形成され、該開口部12にはシャッタ13がスライド可能に設けられている。シャッタ13はエアシリンダ14によって開口部12を開閉可能に駆動される。   As shown in FIG. 3, a heating chamber 10 surrounded by a heat insulating wall 9 is provided above the furnace body 1, and a cooling chamber 11 is provided below the heating chamber 10. The inside of the heating chamber 10 can be heated by a heater (not shown). An opening 12 through which the pipe material P can pass in a horizontal state is formed in the bottom wall of the heating chamber 10, and a shutter 13 is slidably provided in the opening 12. The shutter 13 is driven by an air cylinder 14 so that the opening 12 can be opened and closed.

昇降機構2は、管材Pの両端を支持し、水平な状態で、前記炉体1の加熱室10と冷却室11の間で昇降させるもので、炉体1の下方左側すなわち固定側の1組の昇降機構2aと、右側すなわち可動側の4組の昇降機構2bとからなっている。可動側の4組の昇降機構2bは、炉体の長手方向に沿って等間隔に設けられている。可動側の昇降装置2bの組数は、4組に限らず、使用する管材Pの長さの種類に応じて決定すればよい。各昇降機構2は、炉体1の底面を貫通して上下方向に延びる昇降ロッド15を備えている。昇降ロッド15は上下方向にスライド移動可能である。昇降ロッド15は、軸封部材16を介して炉体1の底壁から炉内に挿入されている。昇降ロッド15の上端には支持部材17が取り付けられている。昇降ロッド15は下端に取り付けられたアーム18をエアシリンダ19によって駆動することにより昇降可能になっている。   The elevating mechanism 2 supports both ends of the pipe P and moves up and down between the heating chamber 10 and the cooling chamber 11 of the furnace body 1 in a horizontal state. The elevating mechanism 2a and four sets of elevating mechanisms 2b on the right side, that is, the movable side. The four movable lifting mechanisms 2b are provided at equal intervals along the longitudinal direction of the furnace body. The number of sets of movable lifting / lowering devices 2b is not limited to four, and may be determined according to the type of length of the pipe material P to be used. Each lifting mechanism 2 includes a lifting rod 15 that penetrates the bottom surface of the furnace body 1 and extends in the vertical direction. The elevating rod 15 is slidable in the vertical direction. The elevating rod 15 is inserted into the furnace from the bottom wall of the furnace body 1 via the shaft sealing member 16. A support member 17 is attached to the upper end of the lifting rod 15. The elevating rod 15 can be moved up and down by driving an arm 18 attached to the lower end by an air cylinder 19.

図4,5に示すように、昇降ロッド1の支持部材17は、上面に管材Pの端を支持する支持面20を有している。可動側の昇降機構2bの支持面20は、管材Pが熱処理中に伸びても支持できるように、固定側の昇降機構2aの支持面20よりも管材Pの軸方向に長く形成されている。支持面20は、図4(a)に示すように、管材Pの端から中央に向かう方向に低くなる傾斜が設けられている。傾斜の角度θは、好ましくは3〜5°である。可動側の支持面20の傾斜方向の中間には管材Pの軸方向に階段状をなす中間段部21が形成され、この中間段部21の下方に第1支持面20aが形成され、中間段部21の上方に第2支持面20bが形成されている。図4(a)に示すように、固定側の支持面20の傾斜の高い方の端部には上方段部22が形成されている。同様に、図5(a)に示すように、可動側の支持面20の第2支持面20bの高い方の端部には上方段部22が形成されている。また、固定側、可動側のいずれの支持面20も、管材Pが転がり落ちないように、管材Pの外周面に沿って凹んでいる。支持面20の凹み形状は、U字形でも、V字形でもよい。管材20の管端は、U字形の場合は1点で接触し、V字形の場合は、2点で接触する。   As shown in FIGS. 4 and 5, the support member 17 of the lifting rod 1 has a support surface 20 that supports the end of the pipe P on the upper surface. The support surface 20 of the movable elevating mechanism 2b is formed longer in the axial direction of the tube material P than the support surface 20 of the fixed elevating mechanism 2a so that the support surface 20 can be supported even if the tube material P extends during heat treatment. As shown in FIG. 4A, the support surface 20 is provided with an inclination that decreases in the direction from the end of the pipe material P toward the center. The inclination angle θ is preferably 3 to 5 °. An intermediate step portion 21 having a step shape in the axial direction of the pipe material P is formed in the middle of the inclination direction of the movable support surface 20, and a first support surface 20 a is formed below the intermediate step portion 21, and the intermediate step A second support surface 20 b is formed above the portion 21. As shown in FIG. 4A, an upper step 22 is formed at the end of the fixed-side support surface 20 with the higher inclination. Similarly, as shown in FIG. 5A, an upper step 22 is formed at the higher end of the second support surface 20b of the movable support surface 20. Further, both the support surface 20 on the fixed side and the movable side are recessed along the outer peripheral surface of the tube material P so that the tube material P does not roll down. The concave shape of the support surface 20 may be U-shaped or V-shaped. The pipe end of the pipe member 20 contacts at one point in the case of the U shape, and contacts at two points in the case of the V shape.

第1回転機構3は、炉体1の上部の外側に配置され、左側の固定側第1回転機構3aと、右側の可動側第1回転機構3bからなっている。第1回転機構3は、昇降機構2により加熱室10内で受け渡された管材Pの両端を支持した状態で管材Pを回転させるものである。
第2回転機構4は、炉体1の下部の外側に配置され、左側の固定側第2回転機構4aと、右側の可動側第2回転機構4bからなっている。第2回転機構4は、昇降機構2により冷却室11内で受け渡された管材Pの両端を支持した状態で管材Pを回転させるものである。
The first rotating mechanism 3 is arranged outside the upper portion of the furnace body 1 and includes a left-side fixed first rotating mechanism 3a and a right-side movable first rotating mechanism 3b. The first rotating mechanism 3 rotates the pipe P while supporting both ends of the pipe P delivered in the heating chamber 10 by the elevating mechanism 2.
The second rotating mechanism 4 is disposed outside the lower portion of the furnace body 1 and includes a left-side fixed second rotating mechanism 4a and a right-side movable second rotating mechanism 4b. The second rotating mechanism 4 rotates the pipe P while supporting both ends of the pipe P delivered in the cooling chamber 11 by the lifting mechanism 2.

図6は、固定側第1回転機構3aを示す。固定側第1回転機構3aは、架台5a(可動側は5b)に設けられたLMガイド23上を管材Pの軸方向に移動可能な可動台24を備えている。可動台24には、軸受け25が設けられ、該軸受け25に、炉体1の左壁を貫通して水平方向に延びる円筒状の回転軸26が回転可能に支持されている。回転軸26には伸縮管27が外装され、該伸縮管27の一端は回転軸26に軸封部材27aを介して着脱可能に取り付けられ、伸縮管27の他端は炉体1の壁に固定されている。回転軸26には、可動台24に設けられた角度検知スイッチ28によって回転軸26の回転角度を検出するための検知板29が取り付けられている。回転軸26の左側端部にはギア30が設けられ、右側の端部には処理される管材Pの端に挿入される先端アダプタ31が着脱可能に取り付けられている。   FIG. 6 shows the fixed-side first rotation mechanism 3a. The fixed-side first rotation mechanism 3a includes a movable table 24 that can move in the axial direction of the pipe material P on the LM guide 23 provided on the gantry 5a (movable side is 5b). The movable base 24 is provided with a bearing 25, and a cylindrical rotating shaft 26 that extends through the left wall of the furnace body 1 and extends in the horizontal direction is rotatably supported by the bearing 25. A telescopic tube 27 is externally mounted on the rotary shaft 26, and one end of the telescopic tube 27 is detachably attached to the rotary shaft 26 via a shaft sealing member 27 a, and the other end of the telescopic tube 27 is fixed to the wall of the furnace body 1. Has been. A detection plate 29 for detecting the rotation angle of the rotation shaft 26 by an angle detection switch 28 provided on the movable base 24 is attached to the rotation shaft 26. A gear 30 is provided at the left end of the rotating shaft 26, and a tip adapter 31 inserted into the end of the pipe P to be processed is detachably attached to the right end.

先端アダプタ31は、処理される管材Pの外径より大径で該管材Pの端に当接可能な基部32と、処理される管材Pの内径より小径で該管材Pに挿入可能な先端部33とからなり、回転軸26の先端を閉塞する端板34に、ボルトナット35によって取り付けられている。基部32の下部は昇降機構2の支持部材17との干渉を防止するため、切り欠かれて、切欠き部36となっている。基部32と先端部33の間には、耐熱性及び弾性を有する緩衝材37が挟み込まれ、先端部にも下部を除く外周面に耐熱性及び弾性を有する緩衝材38が取り付けられている。先端アダプタ31は、処理する管材Pの径に合わせて、径の異なるものに交換できるようになっている。   The tip adapter 31 has a base portion 32 that is larger than the outer diameter of the pipe material P to be processed and is capable of contacting the end of the pipe material P, and a tip portion that is smaller than the inner diameter of the pipe material P to be processed and can be inserted into the pipe material P. 33 and is attached to an end plate 34 that closes the tip of the rotary shaft 26 by bolts and nuts 35. A lower portion of the base portion 32 is cut out to form a cutout portion 36 in order to prevent interference with the support member 17 of the lifting mechanism 2. A shock-absorbing material 37 having heat resistance and elasticity is sandwiched between the base portion 32 and the tip portion 33, and a shock-absorbing material 38 having heat resistance and elasticity is attached to the outer peripheral surface of the tip portion excluding the lower portion. The tip adapter 31 can be replaced with one having a different diameter in accordance with the diameter of the pipe material P to be processed.

可動台24には、回転軸26と平行に駆動軸39が軸受け40によって回転可能に配設されている。駆動軸39には回転軸26のギア30と噛み合うギア41が設けられている。駆動軸39は可動台24に配設されたモータ42に連結されている。また、可動台24は、側端に取り付けられたアーム43をエアシリンダ44によって駆動することにより、LMガイド23上を水平に移動可能になっている。さらに、可動台24は、ベース板5´に設けられた移動量検知スイッチ45によって移動量が検出されるようになっている。   A drive shaft 39 is rotatably disposed on the movable table 24 by a bearing 40 in parallel with the rotation shaft 26. The drive shaft 39 is provided with a gear 41 that meshes with the gear 30 of the rotary shaft 26. The drive shaft 39 is connected to a motor 42 disposed on the movable table 24. Further, the movable base 24 can move horizontally on the LM guide 23 by driving an arm 43 attached to the side end by an air cylinder 44. Further, the moving amount of the movable table 24 is detected by a moving amount detection switch 45 provided on the base plate 5 '.

図7は、可動側第1回転機構3bを示すが、固定側第1回転機構3aと鏡対称であり、ベース板5´とLMガイド23の長さが、固定側第1回転機構3aのベース板5´とLMガイド23の長さよりも長いこと以外は、固定側第1回転機構3aと同じ構成であるので、対応する部分には同一符号を付して説明を省略する。なお、可動側第1回転機構3bのエアシリンダ44の駆動時の圧力は、固定側第1回転機構3aのエアシリンダ44の駆動時の圧力よりも小さく設定され、これにより、可動側のエアシリンダ44は、熱処理される管材Pの熱膨張により、固定側のエアシリンダ44に対して相対的に後退可能である。   FIG. 7 shows the movable-side first rotation mechanism 3b, which is mirror-symmetrical with the fixed-side first rotation mechanism 3a, and the length of the base plate 5 ′ and the LM guide 23 is the base of the fixed-side first rotation mechanism 3a. Except for being longer than the length of the plate 5 ′ and the LM guide 23, the configuration is the same as that of the fixed-side first rotation mechanism 3 a. The pressure at the time of driving the air cylinder 44 of the movable side first rotating mechanism 3b is set to be smaller than the pressure at the time of driving the air cylinder 44 of the fixed side first rotating mechanism 3a. 44 can be retracted relative to the air cylinder 44 on the fixed side by thermal expansion of the pipe P to be heat-treated.

第2回転機構4は、炉体1の下方すなわち冷却室11に対応して設けられている以外は、第1回転機構3と全く同様の配置及び構成を有するので、対応する部分に同一符号を付して説明を省略する。   The second rotating mechanism 4 has the same arrangement and configuration as the first rotating mechanism 3 except that the second rotating mechanism 4 is provided below the furnace body 1, that is, corresponding to the cooling chamber 11. A description thereof will be omitted.

図8は、以上説明した、ドア開閉のエアシリンダ8、シャッタ開閉エアシリンダ14、固定側及び可動側の昇降機構のエアシリンダ19、固定側及び可動側の第1回転機構のモータ42及びエアシリンダ44、固定側及び可動側の第2回転機構のモータ42及びエアシリンダ44を制御するシーケンサなどの制御装置46を示す。   FIG. 8 illustrates the door opening / closing air cylinder 8, the shutter opening / closing air cylinder 14, the air cylinder 19 of the lifting mechanism on the fixed side and the movable side, the motor 42 and the air cylinder of the first rotating mechanism on the fixed side and the movable side. 44, a control device 46 such as a sequencer for controlling the motor 42 and the air cylinder 44 of the second rotating mechanism on the fixed side and the movable side.

次に、以上の構成からなる管材Pの熱処理装置の動作を説明する。   Next, the operation of the heat treatment apparatus for the pipe P having the above configuration will be described.

まず、ドア開閉エアシリンダ8を駆動して炉体1のドア7を開放し、図示しない搬送装置により、処理する管材Pを炉体1の出入り口6を通して冷却室11に装入する。固定側と可動側の昇降機構のエアシリンダ19により、昇降ロッド15の支持部材17を管材Pの受け取り位置に上昇させ、装入された管材Pを支持部材17の支持面20上に受け取る。可動側の複数の昇降機構2bは、処理する管材Pの長さに基づいて、管材Pを受け取ることができる昇降機構2bを選択する。搬送装置が退避すると、シャッタ開閉エアシリンダ14により加熱室10のシャッタ13を開放した後、固定側と可動側の昇降機構2のエアシリンダ19により、管材Pを支持した昇降ロッド15の支持部材17を開口部12を通して加熱室10内の受け渡し位置に上昇させる。   First, the door opening / closing air cylinder 8 is driven to open the door 7 of the furnace body 1, and the pipe material P to be processed is inserted into the cooling chamber 11 through the entrance / exit 6 of the furnace body 1 by a transfer device (not shown). The support member 17 of the lifting rod 15 is raised to the receiving position of the pipe material P by the air cylinder 19 of the lifting mechanism on the fixed side and the movable side, and the inserted pipe material P is received on the support surface 20 of the support member 17. The plurality of movable lifting mechanisms 2b select the lifting mechanism 2b that can receive the pipe material P based on the length of the pipe material P to be processed. When the transfer device is retracted, the shutter 13 of the heating chamber 10 is opened by the shutter opening / closing air cylinder 14, and then the support member 17 of the lifting rod 15 that supports the pipe material P by the air cylinder 19 of the lifting mechanism 2 on the fixed side and the movable side. Is raised to a delivery position in the heating chamber 10 through the opening 12.

図9(a)に示すように、昇降ロッド15の支持部材17の受け渡し位置は、管材Pの中心が固定側及び可動側の第1回転機構3の回転軸26の軸芯よりも低い位置になるように、予め定めておく。昇降ロッド15の支持部材17の支持面20は管材Pの軸方向に傾斜しているので、管材Pは両側の管端によって点で支持されている。このため、管材Pの外表面の塗装に支持部材17が接触することはない。なお、管材Pは、搬送装置から受け取る際に、固定側の管端が固定側の支持部材17aの上方段部22から約5mm内側(図中A)、可動側の管端が可動側の支持部材17bの内側端から約15mmの位置(図中B)になるように、受け取ることが好ましい。   As shown in FIG. 9A, the delivery position of the support member 17 of the lifting rod 15 is such that the center of the pipe P is lower than the axis of the rotation shaft 26 of the first rotation mechanism 3 on the fixed side and the movable side. It is determined in advance so that Since the support surface 20 of the support member 17 of the elevating rod 15 is inclined in the axial direction of the pipe material P, the pipe material P is supported at points by the pipe ends on both sides. For this reason, the support member 17 does not contact the coating of the outer surface of the pipe P. When the pipe P is received from the transport device, the fixed-side pipe end is about 5 mm inside (A in the figure) from the upper step 22 of the fixed-side support member 17a, and the movable-side pipe end is the movable-side support. It is preferable to receive it so that it is at a position (B in the figure) of about 15 mm from the inner end of the member 17b.

図9(b)に示すように、固定側の第1回転機構3のエアシリンダ44により可動台24を移動させ、回転軸26aを管材Pの管端に向かって所定距離だけ低速で移動させる。これにより、回転軸26aの先端アダプタ31aの先端テーパ部が管材Pの管端の内部に侵入し、管材Pの片側を持ち上げながら管材Pの左端が押されて、管材Pは可動側に移動する。管材Pが押されて移動しても、可動側の管端が可動側の昇降ロッド15の支持部材17bの中間段部21で停止するので脱落しない。回転軸26aの移動量は、回転軸26aの先端が昇降機構2の支持部材17aに接触せず、かつ、管材Pの管端が昇降ロッド15の支持部材17aの支持面20の端から少なくとも10mm以上内側(図中C)に位置するようにする。   As shown in FIG. 9B, the movable base 24 is moved by the air cylinder 44 of the first rotation mechanism 3 on the fixed side, and the rotary shaft 26a is moved toward the pipe end of the pipe P at a low speed by a predetermined distance. As a result, the tip tapered portion of the tip adapter 31a of the rotating shaft 26a enters the inside of the tube end of the tube material P, the left end of the tube material P is pushed while lifting one side of the tube material P, and the tube material P moves to the movable side. . Even if the pipe material P is pushed and moved, the movable side pipe end stops at the intermediate step portion 21 of the support member 17b of the movable side lifting rod 15, so that it does not fall off. The amount of movement of the rotating shaft 26a is such that the tip of the rotating shaft 26a does not contact the support member 17a of the lifting mechanism 2 and the tube end of the pipe P is at least 10 mm from the end of the support surface 20 of the support member 17a of the lifting rod 15. It should be located inside (C in the figure).

続いて、図9(c)に示すように、可動側の第1回転機構3のエアシリンダ44により可動台24を移動させ、回転軸26bを管材Pの管端に向かって低速で移動させる。ここで、可動側の第1回転機構3bのエアシリンダ44のエア圧力は、固定側の第1回転機構3aのエアシリンダ44のエア圧力よりも低圧にする(例えば、固定側は500KPa、可動側は400KPa)。これにより、回転軸26bの先端アダプタ31bが管材Pを持ち上げながら管端の内部に侵入し、管材Pの右端を押すので、管材Pは固定側に移動する。この結果、管材Pの固定側の管端に先端アダプタ31aが完全に挿入され、可動側の管端に先端アダプタ31bが完全に挿入されて、管材Pは固定側と可動側の回転軸26に両端から圧力がかかって支持された状態で回転軸26bの移動は停止する。このとき、先端アダプタ31の緩衝材37,38により衝撃が緩和される。   Subsequently, as shown in FIG. 9C, the movable base 24 is moved by the air cylinder 44 of the movable first rotating mechanism 3, and the rotating shaft 26 b is moved toward the pipe end of the pipe material P at a low speed. Here, the air pressure of the air cylinder 44 of the first rotating mechanism 3b on the movable side is lower than the air pressure of the air cylinder 44 of the first rotating mechanism 3a on the fixed side (for example, 500 KPa on the fixed side, 400 KPa). As a result, the tip adapter 31b of the rotating shaft 26b enters the inside of the pipe end while lifting the pipe P and pushes the right end of the pipe P, so that the pipe P moves to the fixed side. As a result, the tip adapter 31a is completely inserted into the tube end on the fixed side of the tube material P, and the tip adapter 31b is completely inserted into the tube end on the movable side. The movement of the rotating shaft 26b stops in a state where the pressure is applied from both ends and is supported. At this time, the shock is mitigated by the buffer members 37 and 38 of the tip adapter 31.

なお、固定側と可動側の第1回転機構3の回転軸26を管材Pの管端に向かって移動させる際には、回転軸26を回転させ、角度検出スイッチ28により回転角度を検出して、回転軸26の先端アダプタ31の切欠き部36が下になる位置で停止しておく。これにより、先端アダプタ31と昇降ロッド15の支持部材17との干渉が防止される。
また、固定側と可動側の第1回転機構3の回転軸26の初期位置からの軸方向の移動量は、移動量検出スイッチ45により検出しておく。そして、回転軸26の初期位置と移動量から管材Pの長さを算出し、管材Pの算出長さを予め入力された管材Pの長さデータと比較し、管材Pの算出長さが一定の範囲内にあれば、第1回転機構3に正しく支持されたと判断し、昇降ロッド15を下降させ、シャッタ13を閉鎖して、加熱工程に移行する。
When moving the rotation shaft 26 of the first rotation mechanism 3 on the fixed side and the movable side toward the tube end of the pipe material P, the rotation shaft 26 is rotated and the rotation angle is detected by the angle detection switch 28. Then, the rotation is stopped at a position where the notch 36 of the tip adapter 31 of the rotating shaft 26 is positioned downward. Thereby, interference with the support member 17 of the front-end | tip adapter 31 and the raising / lowering rod 15 is prevented.
Further, the movement amount detection switch 45 detects the movement amount in the axial direction from the initial position of the rotation shaft 26 of the first rotation mechanism 3 on the fixed side and the movable side. Then, the length of the pipe material P is calculated from the initial position and the moving amount of the rotating shaft 26, the calculated length of the pipe material P is compared with the length data of the pipe material P inputted in advance, and the calculated length of the pipe material P is constant. If it is within the range, it is determined that the first rotating mechanism 3 is correctly supported, the lifting rod 15 is lowered, the shutter 13 is closed, and the process proceeds to the heating step.

加熱工程では、炉体1のドア7を閉鎖し、炉内を図示しない真空装置により所定の真空度に排気する。そして、第1回転機構3のモータ42を駆動し、回転軸26を回転させ、図示しないヒータにより加熱室10内の管材Pを加熱する。加熱された管材Pは熱膨張を生じるが、エアシリンダ44のエアの圧力差によって可動側に伸びる。このとき、可動側の第1回転機構3bの回転軸26は固定側の第1回転機構3aの回転軸26に対して相対的に後退するので、熱応力により管材Pが撓むことはない。管材Pの伸びδは、固定側の第1回転機構3aの回転軸26の後退量を移動量検出スイッチ45により検出することができる。   In the heating process, the door 7 of the furnace body 1 is closed and the inside of the furnace is exhausted to a predetermined degree of vacuum by a vacuum device (not shown). And the motor 42 of the 1st rotation mechanism 3 is driven, the rotating shaft 26 is rotated, and the pipe material P in the heating chamber 10 is heated with the heater which is not shown in figure. The heated pipe P undergoes thermal expansion, but extends to the movable side due to the air pressure difference of the air cylinder 44. At this time, the rotating shaft 26 of the movable first rotating mechanism 3b moves backward relative to the rotating shaft 26 of the fixed first rotating mechanism 3a, so that the pipe material P is not bent due to thermal stress. The elongation δ of the tube material P can be detected by the movement amount detection switch 45 by the retraction amount of the rotation shaft 26 of the first rotation mechanism 3a on the fixed side.

加熱工程が終了すると、シャッタ13を開放し、固定側と可動側の昇降機構2のエアシリンダ19により、昇降ロッド15の支持部材17を加熱室10内の受け渡し位置に上昇させる。この受け渡し位置は、図10(a)に示すように、固定側の支持部材17aが管材Pの管端とほぼ接する位置である。ここで、可動側の昇降ロッド15の支持部材17bの受け渡し位置は、加熱前の受け渡し位置よりも下方にする。加熱処理により、管材Pは可動側に伸びているので、管端は支持部材17bの傾斜した支持面20の高い側に位置しているため、加熱前の受け渡し位置と同じ位置に支持部材17bが上昇すると、管端と衝突するからである。可動側の支持部材17bの停止位置は、下記式で計算される高さhだけ低くする。
[数1]
h=x+δtanθ
δ;検出スイッチ45で測定された管材Pの伸び
θ;支持面20の傾斜角
x:中間段部21の高さ
When the heating process is completed, the shutter 13 is opened, and the support member 17 of the lifting rod 15 is raised to the delivery position in the heating chamber 10 by the air cylinder 19 of the lifting mechanism 2 on the fixed side and the movable side. This delivery position is a position where the fixed-side support member 17a substantially contacts the pipe end of the pipe P, as shown in FIG. Here, the delivery position of the support member 17b of the movable lifting rod 15 is set lower than the delivery position before heating. Since the pipe material P extends to the movable side by the heat treatment, the pipe end is located on the higher side of the inclined support surface 20 of the support member 17b, so that the support member 17b is located at the same position as the delivery position before heating. This is because when it rises, it collides with the pipe end. The stop position of the movable support member 17b is lowered by a height h calculated by the following equation.
[Equation 1]
h = x + δ tan θ
δ: Elongation of pipe P measured by detection switch 45
θ: inclination angle of the support surface 20
x: height of the intermediate step 21

図10(b)に示すように、可動側の第1回転機構3bのエアシリンダ44により可動台24を移動させ、回転軸26bを管材Pの管端から引き抜く。これにより、回転軸26bの先端アダプタ31bが管材Pの管端から離脱する。このとき、管材Pが引っ張られて可動側に移動しても、可動側の管端が可動側の昇降ロッド15の支持部材17bの上方段部22で停止する。   As shown in FIG. 10B, the movable base 24 is moved by the air cylinder 44 of the movable first rotating mechanism 3b, and the rotating shaft 26b is pulled out from the pipe end of the pipe P. Thereby, the tip adapter 31b of the rotating shaft 26b is detached from the pipe end of the pipe P. At this time, even if the pipe P is pulled and moved to the movable side, the movable side pipe end stops at the upper step portion 22 of the support member 17b of the movable side lifting rod 15.

続いて、図10(c)に示すように、固定側の第1回転機構3aのエアシリンダ44により可動台24を移動させ、回転軸26aを管材Pの管端から引き抜く。これにより、回転軸26aの先端アダプタ31aが管材Pの管端から離脱する。このとき、管材Pが引っ張られて固定側に移動しても、固定側の管端が固定側の昇降ロッド15の支持部材17aの上方段部22で停止する。
以上により、管材Pが支持部材17の支持面20に両端支持される。
Subsequently, as shown in FIG. 10C, the movable base 24 is moved by the air cylinder 44 of the fixed first rotation mechanism 3 a, and the rotation shaft 26 a is pulled out from the tube end of the tube material P. Thereby, the tip adapter 31a of the rotating shaft 26a is detached from the pipe end of the pipe P. At this time, even if the pipe P is pulled and moved to the fixed side, the fixed-side pipe end stops at the upper step portion 22 of the support member 17a of the fixed-side lifting rod 15.
As described above, both ends of the pipe material P are supported by the support surface 20 of the support member 17.

次に、固定側と可動側の昇降機構2のエアシリンダ19により、熱処理された管材Pを支持した昇降ロッド15の支持部材17を冷却室11内の受け渡し位置に下降させ、シャッタ13を閉じる。昇降ロッド15の支持部材17の受け渡し位置は、管材Pの中心が固定側及び可動側の第1回転機構3の回転軸26の軸芯よりも低い位置になるように、予め定めておく。   Next, the support member 17 of the elevating rod 15 that supports the heat-treated pipe P is lowered to the delivery position in the cooling chamber 11 by the air cylinder 19 of the elevating mechanism 2 on the fixed side and the movable side, and the shutter 13 is closed. The delivery position of the support member 17 of the elevating rod 15 is determined in advance so that the center of the pipe P is lower than the axis of the rotation shaft 26 of the first rotation mechanism 3 on the fixed side and the movable side.

冷却室11での、冷却前の昇降ロッド15の支持部材17から第2回転機構4への管材Pの受け渡し、冷却後の第2回転機構4から昇降ロッド15の支持部材17への受け渡し動作は、前述の加熱室10での受け渡し動作と同様である。ただし、冷却後の可動側の昇降ロッド15の支持部材17の受け渡し位置は、冷却前の受け渡し位置よりも上方にする。この場合も、管材Pの熱収縮による縮量を検出し、前記数1により算出した高さhだけ受け渡し位置を高くする。   The transfer operation of the pipe P from the support member 17 of the lifting rod 15 before cooling to the second rotation mechanism 4 in the cooling chamber 11 and the transfer operation from the second rotation mechanism 4 after cooling to the support member 17 of the lifting rod 15 are as follows. This is the same as the delivery operation in the heating chamber 10 described above. However, the delivery position of the support member 17 of the movable lifting rod 15 after cooling is set higher than the delivery position before cooling. Also in this case, the amount of contraction due to the thermal contraction of the pipe material P is detected, and the delivery position is increased by the height h calculated by the above equation 1.

冷却工程では、第2回転機構4のモータ42を駆動し、回転軸26を回転させ、冷却室11内の管材Pを冷却する。冷却工程を終えると、固定側と可動側の昇降機構2のエアシリンダ19により、冷却された管材Pを支持した昇降ロッド15の支持部材17を冷却室11内の受け取り位置と同じ位置に下降させる、そして、ドア7を開放し、図示しない搬送装置により、冷却された管材Pを炉体1の冷却室11から搬出し、ドア7を閉鎖する。   In the cooling process, the motor 42 of the second rotating mechanism 4 is driven to rotate the rotating shaft 26 and cool the tube material P in the cooling chamber 11. When the cooling process is completed, the support member 17 of the lifting rod 15 that supports the cooled pipe P is lowered to the same position as the receiving position in the cooling chamber 11 by the air cylinder 19 of the lifting mechanism 2 on the fixed side and the movable side. Then, the door 7 is opened, and the cooled pipe material P is carried out from the cooling chamber 11 of the furnace body 1 by a transfer device (not shown), and the door 7 is closed.

前記実施形態では、第1、第2回転機構3,4の先端アダプタ31を管端に挿入するようにしたが、先端アダプタ31は、マンドレルチャック(内周クランプ)のように、周方向に配置した複数の分割片を径方向移動可能に設けて、径を拡大、縮小できるようにしたものでもよい。このようにすれば、管材Pの径に応じて先端アダプタを交換する必要がなくなる。   In the above embodiment, the tip adapter 31 of the first and second rotating mechanisms 3 and 4 is inserted into the pipe end. However, the tip adapter 31 is arranged in the circumferential direction like a mandrel chuck (inner circumference clamp). A plurality of the divided pieces may be provided so as to be movable in the radial direction so that the diameter can be enlarged or reduced. In this way, it is not necessary to replace the tip adapter according to the diameter of the pipe material P.

1 炉体
2 昇降機構
3 第1回転機構
4 第2回転機構
5 架台
5´ ベース板
6 出入り口
7 ドア
8 エアシリンダ
9 断熱壁
10 加熱室
11 冷却室
12 開口部
13 シャッタ
14 エアシリンダ
15 昇降ロッド
16 軸封部材
17 支持部材
18 アーム
19 エアシリンダ
20 支持面
21 中間段部
22 上方段部
23 LMガイド
24 可動台
25 軸受け
26 回転軸
27 伸縮管
28 角度検出スイッチ
29 検知板
30 ギア
31 先端アダプタ
32 基部
33 先端部
34 端板
35 ボルトナット
36 切欠き部
37 緩衝材
38 緩衝材
39 駆動軸
40 軸受け
41 ギア
42 モータ(回転駆動装置)
43 アーム
44 エアシリンダ(平行移動装置)
45 移動量検出スイッチ(移動量測定装置)
46 制御装置(調整装置)
P 管材
DESCRIPTION OF SYMBOLS 1 Furnace 2 Elevating mechanism 3 1st rotation mechanism 4 2nd rotation mechanism 5 Base 5 'Base board 6 Doorway 7 Door 8 Air cylinder 9 Heat insulation wall 10 Heating chamber 11 Cooling chamber 12 Opening part 13 Shutter 14 Air cylinder 15 Lifting rod 16 Shaft seal member 17 Support member 18 Arm 19 Air cylinder 20 Support surface 21 Intermediate step portion 22 Upper step portion 23 LM guide 24 Movable stand 25 Bearing 26 Rotating shaft 27 Telescopic tube 28 Angle detection switch 29 Detection plate 30 Gear 31 Tip adapter 32 Base 33 Tip portion 34 End plate 35 Bolt nut 36 Notch portion 37 Buffer material 38 Buffer material 39 Drive shaft 40 Bearing 41 Gear 42 Motor (rotary drive device)
43 Arm 44 Air cylinder (translation device)
45 Movement amount detection switch (movement amount measuring device)
46 Control device (adjustment device)
P pipe material

Claims (7)

管材を加熱し乾燥する熱処理装置において、
上方に加熱室、下方に冷却室を備え、前記加熱室と冷却室の間に前記管材が通過する開口部を開閉するシャッタが設けられ、前記冷却室に前記管材を装入及び搬出する出入り口を開閉するドアが設けられた炉体と、
前記管材の一端側と他端側にそれぞれ配置され、前記管材の両端を支持し、水平な状態で、前記炉体の加熱室と冷却室の間で前記管材を昇降させる昇降機構と、
前記昇降機構により前記加熱室内で受け渡された前記管材の両端を支持した状態で前記管材を回転させる第1回転機構と、
前記昇降機構により前記冷却室内で受け渡された前記管材の両端を支持した状態で前記管材を回転させる第2回転機構とを備えた管材の熱処理装置。
In the heat treatment equipment that heats and dries the tube material,
A heating chamber is provided above, a cooling chamber is provided below, a shutter is provided between the heating chamber and the cooling chamber to open and close an opening through which the pipe passes, and an inlet / outlet for loading and unloading the pipe into the cooling chamber is provided. A furnace body provided with a door for opening and closing;
Are arranged respectively at one end and the other end of the tubing, and supporting both ends of the tube material, in a horizontal state, a lifting mechanism for raising and lowering said tubing between the cooling chamber and the heating chamber of the furnace body,
A first rotating mechanism for rotating said tube member while supporting both ends of the tubing which passed the heating chamber by the lifting mechanism,
The heat treatment apparatus of a tube material and a second rotating mechanism for rotating said tube member while supporting both ends of the tubing which passed the cooling chamber by the lifting mechanism.
前記昇降機構は、
前記炉体を貫通して上下方向に延びる昇降ロッドと、
前記昇降ロッドの上端に設けられ、上面に前記管材を支持する支持面を有する支持部材と、
前記炉体の外側に配置され、前記昇降ロッドを軸方向に移動させる移動装置とからなることを特徴とする請求項1に記載の管材の熱処理装置。
The lifting mechanism is
A lifting rod extending through the furnace body in the vertical direction;
A support member provided at an upper end of the lifting rod and having a support surface for supporting the pipe material on an upper surface;
The pipe heat treatment apparatus according to claim 1, further comprising a moving device that is disposed outside the furnace body and moves the lifting rod in an axial direction.
前記支持部材の支持面は、前記管材の端から中央に向かう方向に低くなる傾斜が設けられていることを特徴とする請求項2に記載の管材の熱処理装置。   The heat treatment apparatus for a pipe material according to claim 2, wherein the support surface of the support member is provided with an inclination that decreases in a direction from the end of the pipe material toward the center. 前記支持面は、前記管材の軸方向に階段状の段部が形成されていることを特徴とする請求項3に記載の管材の熱処理装置。   The heat treatment apparatus for a pipe material according to claim 3, wherein the support surface is formed with a stepped step portion in an axial direction of the pipe material. 前記管材の熱膨張量を測定する測定装置と、
前記測定装置により測定された熱膨張量に応じて、前記支持部材の上昇位置を調整する調整装置とを備えたことを特徴とする請求項3又は4に記載の管材の熱処理装置。
A measuring device for measuring the amount of thermal expansion of the pipe material;
The pipe heat treatment apparatus according to claim 3 , further comprising an adjustment device that adjusts a rising position of the support member according to a thermal expansion amount measured by the measurement device.
前記管材の一端側に位置する前記昇降機構は1つの昇降機構からなり、前記管材の他端側に位置する前記昇降機構は、前記管材の長さに応じて選択使用可能な複数の昇降機構からなることを特徴とする請求項1から5のいずれかに記載の管材の熱処理装置。   The elevating mechanism located on one end side of the tube material is composed of one elevating mechanism, and the elevating mechanism located on the other end side of the tube material is composed of a plurality of elevating mechanisms that can be selectively used according to the length of the tube material. The pipe heat treatment apparatus according to claim 1, wherein the heat treatment apparatus is a pipe material heat treatment apparatus. 前記第1回転機構と前記第2回転機構は、前記炉体の外側であって、前記管材の一端側に位置する固定側と、前記管材の他端側に位置する可動側とに配置され、
前記第1回転機構と前記第2回転機構は、それぞれ、
前記管材の軸方向に移動可能な可動台と、
前記可動台に回転可能に支持され、前記炉体を貫通して水平方向に延び、先端が前記管材の端を押圧する回転軸と、
前記可動台に設けられ、前記回転軸を回転駆動する回転駆動装置と、
前記可動台を前記管材の軸方向に移動させる平行移動装置とからなり、
前記可動側の前記平行移動装置は、前記管材の熱膨張により、前記固定側の前記平行移動装置に対して相対的に後退可能であることを特徴とする請求項1から6のいずれかに記載の管材の熱処理装置。
The first rotation mechanism and the second rotation mechanism are arranged outside a furnace body, on a fixed side located on one end side of the tube material, and on a movable side located on the other end side of the tube material,
The first rotation mechanism and the second rotation mechanism are respectively
A movable table movable in the axial direction of the pipe material;
A rotary shaft that is rotatably supported by the movable table, extends horizontally through the furnace body, and a tip presses the end of the pipe material;
A rotation drive device provided on the movable table and configured to rotate the rotation shaft;
A translation device that moves the movable table in the axial direction of the pipe material;
7. The movable device on the movable side can be retracted relative to the parallel device on the fixed side by thermal expansion of the pipe material. Tube heat treatment equipment.
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Publication number Priority date Publication date Assignee Title
CN108588381A (en) * 2018-06-15 2018-09-28 江苏英杰铝业有限公司 Tubulose aluminium section bar annealing device
CN112747601A (en) * 2019-10-31 2021-05-04 光洋热系统股份有限公司 Heat treatment apparatus
CN115505715A (en) * 2022-09-26 2022-12-23 河北省北方管道部件产业技术研究院 Gas type heat treatment furnace for producing pipeline parts
CN116179830A (en) * 2023-02-20 2023-05-30 浙江骏达钢管制造有限公司 Low-yield-ratio seamless steel tube processing equipment and process for oil and gas exploitation

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JPH07249485A (en) * 1994-03-08 1995-09-26 Fuji Denshi Kogyo Kk Horizontal multi-shaft quenching device
JP2001041658A (en) * 1999-07-30 2001-02-16 Kano Seisakusho:Kk Dryer

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JPH0649530A (en) * 1992-08-04 1994-02-22 Fuji Denshi Kogyo Kk High-frequency hardening method and device for shaft
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Publication number Priority date Publication date Assignee Title
CN108588381A (en) * 2018-06-15 2018-09-28 江苏英杰铝业有限公司 Tubulose aluminium section bar annealing device
CN112747601A (en) * 2019-10-31 2021-05-04 光洋热系统股份有限公司 Heat treatment apparatus
CN115505715A (en) * 2022-09-26 2022-12-23 河北省北方管道部件产业技术研究院 Gas type heat treatment furnace for producing pipeline parts
CN115505715B (en) * 2022-09-26 2023-10-24 河北省北方管道部件产业技术研究院 Gas type heat treatment furnace for producing pipeline components
CN116179830A (en) * 2023-02-20 2023-05-30 浙江骏达钢管制造有限公司 Low-yield-ratio seamless steel tube processing equipment and process for oil and gas exploitation
CN116179830B (en) * 2023-02-20 2024-01-23 浙江骏达钢管制造有限公司 Low-yield-ratio seamless steel tube processing equipment and process for oil and gas exploitation

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