CN105713713B - 一种表面增强型混凝土脱模剂 - Google Patents

一种表面增强型混凝土脱模剂 Download PDF

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CN105713713B
CN105713713B CN201610038803.5A CN201610038803A CN105713713B CN 105713713 B CN105713713 B CN 105713713B CN 201610038803 A CN201610038803 A CN 201610038803A CN 105713713 B CN105713713 B CN 105713713B
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陆加越
刘建忠
沙建芳
刘红
李长风
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Jiangsu Bote New Materials Co Ltd
Bote New Materials Taizhou Co Ltd
Taizhou Jiangyan Bote New Materials Co Ltd
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Jiangtaizhou Jiangyan Sobute New Materials Co Ltd
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Abstract

本发明提供一种表面增强型混凝土脱模剂。所述脱模剂由油类10~30%,消泡剂1~3%,活性组分5~10%,渗透剂1~2%,阻锈剂2~5%,相容剂1~5%,和余量的去离子水组成。该脱模剂不仅脱模效果好,使用方便,且对混凝土的表面性能及耐久性能有益。

Description

一种表面增强型混凝土脱模剂
技术领域
本发明涉及一种表面增强型混凝土脱模剂。
背景技术
随着建筑行业科技水平的不断提高,不仅要求混凝土具有良好的工作性能和优异的力学性能,而且对混凝土的表面要求也越来越高。混凝土脱模剂的使用在很大程度上解决了这一问题。
【ZL201210561743.7】公开了一种混凝土构件脱模剂,解决了混凝土构件表面防锈、耐高温、耐雨水冲刷等现象,从而降低工程造价。
【ZL201210418815.2】公开了一种混凝土脱模剂,通过一定的技术方案实现脱模效果好,并具有优异的防锈、防水性能。
【ZL201010581091.4】公开了一种混凝土脱模剂及其制备方法,其制备出的脱模剂无毒无污染,对模板的粘着力强,脱模后混凝土表面干净光洁。
【ZL201310300401.4】公开了一种混凝土脱模剂及其制备方法,采用常规原来,研制出一种脱模效果好,不沾模板,混凝土表面光洁,质量稳定,适合国内混凝土生产的脱模剂及其制备方法。
综上所述,已有专利文献提到了多种脱模剂的制备方法,现有的脱模剂主要局限于易于脱模、改善外观等两个方面,但对混凝土的表面力学性能基本无关注;现有脱模剂的使用对混凝土的表面强度基本无任何改善,甚至略有降低。而混凝土表面强度的降低不利于混凝土的耐候性和耐久性。
发明内容:
现有脱模剂的使用存在会降低混凝土的表面强度的问题,本发明提供一种表面增强型混凝土脱模剂,该脱模剂不仅脱模效果好,使用方便,且对混凝土的表面性能及耐久性能有益。
本发明所述表面增强型脱模剂使用特殊的活性物质,并尽可能将其有效成分快速渗透到混凝土内部,提高混凝土的表面强度和耐磨性,从而获得更为光滑、坚固、耐磨的表面结构,不仅可以改善混凝土的外观,而且大大减少混凝土的后期维护工序及成本,使脱模剂发挥全面功效的新特点。
本发明所述表面增强型混凝土脱模剂,按照重量百分比计算,由如下原料制成
所述的油类,为运动粘度范围为5~35mm2/s(40℃)的油类;选自机油、矿物质油、乳化油中的一种以上以任意比例组合而成;
所述的消泡剂,为聚醚类、有机硅类、高碳醇消泡剂中的一种以上以任意比例组合而成,其作用在于消除混凝土表面形态不圆整的气泡,避免拆模后出现蜂窝,麻面的现象。
所述的活性组分,为活性硅酸钠水溶液(Na2O·mSiO2)、硅烷乳液、氟硅酸镁中的一种以上任意比例组合而成,其作用在于与混凝土中水泥水化的副产物发生反应,形成致密的混凝土表面结构。
所述的渗透剂,为脂肪醇、脂肪醇聚氧乙烯醚、磺化琥珀酸二辛酯钠盐中的一种以上任意比例组合而成,其作用在于降低溶液的表面张力,促使活性组分快速渗透到混凝土内部。
所述的阻锈剂,为氨基醇类、亚硝酸盐、氨基羧酸类中的一种,其作用在于防止模板锈蚀,影响使用效果。
所述的相容剂,为聚山梨醇酯类、Span-60中的一种或一种以上任意比例组合而成,是一种表面活性剂,其作用在于促使油类与其它物质的均匀混合。
本发明所述表面增强型混凝土脱模剂的制备方法如下:
将所述油类升温至40~65℃,然后加入消泡剂、活性组分、渗透剂、阻锈剂、相容剂、去离子水,不断搅拌1~2h后,停止加热,待自然冷却后即得所述表面增强型混凝土脱模剂。
本发明所述脱模剂为母液,可节约运输成本;用水稀释3~5倍后,用喷枪或毛刷涂在模板上使用。
本发明所公开的表面增强型混凝土脱模剂性能与现公开的专利相比,可以进一步提升脱模剂的功效;不仅制备工艺简单,保证了现有脱模剂的技术功效,此外,特殊活性物质的增加,能在混凝土表层生成大量致密性的水化产物,堵塞毛细孔,增加混凝土密实性,从而大大提高了脱模剂的使用性能。
具体实施方式:
下面用实施例来进一步说明本发明,但这些实施例不限制本发明的范围。
实施例1
取机油15份、矿物质油10份,升温至50℃;然后加入聚醚类消泡剂2份、硅酸钠水溶液3份、硅烷乳液2份、脂肪醇聚氧乙烯醚1份、亚硝酸钙3份、聚山梨醇酯1.5份、水62.5份,不断搅拌1h后,自然冷却后出料。用水稀释3倍后使用。
实施例2
取矿物质油25份,升温至55℃;然后加入聚醚类消泡剂2份、硅酸钠水溶液4份、硅烷乳液1份、磺化琥珀酸二辛酯钠盐1.5份、氨基醇类阻锈剂3份、聚山梨醇酯2份、水61.5份,不断搅拌1.5h后,自然冷却后出料。用水稀释3倍后使用。
实施例3
取机油10份、矿物质油15份,升温至55℃;然后加入聚醚类消泡剂2份、硅酸钠水溶液3份、硅烷乳液2份、脂肪醇聚氧乙烯醚1份、氨基醇类阻锈剂3份、Span-60为1.5份、水62.5份,不断搅拌1h后,自然冷却后出料。用水稀释3倍后使用。
对比例1
【ZL201310026353.4】一种混凝土脱模剂及其制备方法中,实施例1。
对比例2
组分不包括硅酸钠水溶液和硅烷乳液,其余同具体实施例1。
对比例3
组分不包括硅酸钠水溶液、硅烷乳液和脂肪醇聚氧乙烯醚,其余同具体实施例1。
对比例4
组分不包括硅酸钠水溶液、硅烷乳液、脂肪醇聚氧乙烯醚和亚硝酸钙,同具体实施例1。
应用例
将实施例1-3和对比例1-4应用于C30普通混凝土脱模试验,采用《混凝土制品用脱模剂》(JC/T 949-2005)、《普通混凝土长期性能和耐久性能试验方法标准》(GB/T 50082-2009)和《回弹法检测混凝土抗压强度技术规程》(JGJ/T 23-2011)进行检测,所得数据参见下表,
由表中数据可知,本发明所述脱模剂通过添加特殊活性物质,并辅以渗透与阻锈组分,一方面将活性物质快速渗透至混凝土内部,与混凝土发生二次反应,增加混凝土表面的密实性与耐磨性;另一方面,降低模板发生锈蚀的可能性,提高模板的使用性能和混凝土表面光滑度,进一步保证混凝土的表面强度。具体如下:对比例4中不包含硅酸钠水溶液、硅烷乳液、脂肪醇聚氧乙烯醚和亚硝酸钙,回弹值百分比为99%;在此基础上增加亚硝酸钙(对比例3),则回弹值百分比为100%;继续增加硅酸钠水溶液、硅烷乳液(对比例2),则回弹百分比为102%;继续增加脂肪醇聚氧乙烯醚(对比例1),则大大促进了活性组分(硅酸钠水溶液、硅烷乳液)的渗入,回弹值达106%。

Claims (2)

1.一种表面增强型混凝土脱模剂,其特征在于,按照重量百分比计算,由如下原料制成:
所述的油类,为40℃时的运动粘度范围为5~35mm2/s的油类;选自机油、矿物质油、乳化油中的一种以上以任意比例组合而成;
所述的消泡剂,为聚醚类、有机硅类、高碳醇消泡剂中的一种以上以任意比例组合而成;
所述的活性组分,为活性硅酸钠水溶液、硅烷乳液、氟硅酸镁中的一种以上任意比例组合而成;
所述的渗透剂,为脂肪醇、脂肪醇聚氧乙烯醚、磺化琥珀酸二辛酯钠盐中的一种以上任意比例组合而成;
所述的阻锈剂,为氨基醇类、亚硝酸盐、氨基羧酸类中的一种;
所述的相容剂,为聚山梨醇酯类、Span-60中的一种以上任意比例组合而成。
2.权利要求1所述表面增强型混凝土脱模剂的制备方法,其特征在于,具体步骤如下:将所述油类升温至40~65℃,然后加入消泡剂、活性组分、渗透剂、阻锈剂、相容剂、去离子水,不断搅拌1~2h后,停止加热,待自然冷却后即得所述表面增强型混凝土脱模剂。
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CN106978235A (zh) * 2017-04-07 2017-07-25 甘肃智通科技工程检测咨询有限公司 一种混凝土增效脱模剂
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CN108913317A (zh) * 2018-07-17 2018-11-30 中交四航工程研究院有限公司 兼具美化外观和憎水膜转移功能的混凝土脱模剂及其制备方法
CN110202724A (zh) * 2019-05-20 2019-09-06 上海新平精细化学品有限公司 一种注塑工业用的干性脱模剂及其制备方法
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CN111117751B (zh) * 2019-12-30 2022-04-05 北京盛大风华科技有限公司 一种高浓水性混凝土脱模剂原液的常温制备方法
CN114164039B (zh) * 2021-11-23 2023-06-27 科之杰新材料集团有限公司 一种环保型混凝土脱模剂及其制备方法
CN114181763A (zh) * 2021-12-16 2022-03-15 武汉金安顺科技有限公司 一种高附着力预制件脱模剂及其制备方法
CN114703008B (zh) * 2022-05-07 2023-05-12 东南大学 一种大流动高粘度多效脱模剂及其制备方法

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