CN105710996A - Movable type waste foam crushing extrusion integrated machine - Google Patents
Movable type waste foam crushing extrusion integrated machine Download PDFInfo
- Publication number
- CN105710996A CN105710996A CN201610257987.4A CN201610257987A CN105710996A CN 105710996 A CN105710996 A CN 105710996A CN 201610257987 A CN201610257987 A CN 201610257987A CN 105710996 A CN105710996 A CN 105710996A
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- Prior art keywords
- box
- axis
- extrusion
- rolling
- foam
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/0026—Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting
- B29B17/0036—Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting of large particles, e.g. beads, granules, pellets, flakes, slices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B17/0412—Disintegrating plastics, e.g. by milling to large particles, e.g. beads, granules, flakes, slices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B2017/0424—Specific disintegrating techniques; devices therefor
- B29B2017/044—Knives
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a movable type waste foam crushing extrusion integrated machine which comprises a rack, a crushing device and an extrusion device which are mounted on the rack from up to down, and an engine providing power for the crushing device and the extrusion device, wherein the crushing device comprises a feeding box, a crushing box, a rolling shaft coaxially penetrating through the connection part of the feeding box and the crushing box, crushing blades distributed on the outer side of the rolling shaft at equal interval, and a first speed reducer and a first belt pulley which are coaxially mounted at one end of the rolling shaft; the other end of the rolling shaft is fixed to the rack through a bearing; the extrusion device comprises an extrusion box, an extrusion screw shaft which stretches into the interior of the extrusion box from the outer side of the extrusion box and is parallel to the rolling shaft, and a second speed reducer and a second belt pulley which are sequentially mounted on the outer side of the extrusion box and are coaxial to the extrusion screw shaft. The movable type waste foam crushing extrusion integrated machine can be conveniently and quickly moved to a foam recycling site for on-site crushing, so that the transportation cost is reduced, and the driving safety during the transportation process is guaranteed.
Description
Technical field
The present invention relates to one to recycle old and useless articles and utilize equipment, particularly relate to a kind of portable waste foam and pulverize extruding all-in-one.
Background technology
Polystyrene foam plate not only has good resistance to water, thermal insulation, insulating properties, agent of low hygroscopicity and stronger shock strength, and have the features such as light weight, shaping firm, easy, price be low concurrently, it is widely used in the fields such as packaging, moisturizing, waterproof, heat insulation, damping, decoration, food and drink, infiltrates through each department of national economy.Polystyrene foam major part is single use, the white garbage of millions of ton is discarded to be placed in nature, can not rot to convert, can not degrade voluntarily again disappearance, cause serious environmental pollution so on the one hand, also it is the waste to non-renewable resources on the other hand, how effectively to recycle discarded polystyrene foam and caused the most attention of various countries' researcher.
At present, the processing mode of waste foam be transport after reclaiming to factory carry out pulverizing, extrusion process, be then passed through secondary operations be fabricated to new product again with；Although cystosepiment light weight, but volume is big, loads and is easy to ultra-wide or superelevation, is unfavorable for the traffic safety of long-distance transport, and needs substantial amounts of vehicle to transport, adds operation cost.
Summary of the invention
For overcoming the problems referred to above of the prior art, the invention provides a kind of portable waste foam and pulverize extruding all-in-one, foam recovery point can be moved to quickly and easily, waste foam is carried out on-the-spot pulverizing, and it is squeezed into the block of high density, small size, not only reduce cost of transportation, it is ensured that the traffic safety in transportation.
To achieve these goals, the technical solution used in the present invention is as follows:
A kind of portable waste foam pulverizes extruding all-in-one, including frame, and from top to bottom rack-mounted reducing mechanism and pressurizing unit, and the electromotor of power is provided to reducing mechanism and pressurizing unit；
Described reducing mechanism includes material feeding box, the crush box connected with material feeding box, the coaxial axis of rolling through material feeding box Yu crush box junction, is equidistantly distributed in the crushing cutter outside the axis of rolling, and is sequentially coaxially arranged on the first decelerator and first belt pulley of axis of rolling one end；The other end of the described axis of rolling is fixed in frame by bearing；Described material feeding box is positioned at the inner side below the axis of rolling and is provided with the fixing blade coordinated with crushing cutter；Described crush box be arranged below pulverize foam outlet；
Described pressurizing unit includes the squeezing tank that the pulverizing foam outlet with crush box connects, go deep into inside it outside squeezing tank and the extruding screw axis parallel with the axis of rolling, be sequentially arranged at outside squeezing tank and the second all coaxial with extruding screw axis decelerator and the second belt pulley；The opposite side of described squeezing tank offers foam extrusion；
Described first belt pulley and the second belt pulley are connected with the crank pulley of electromotor each through belt；Described first decelerator and the second decelerator are each attached in frame.
Further, buffer channel and the chamfered edge platform structure that described buffer channel is all openings up and down it are provided with between described squeezing tank entrance and the pulverizing foam outlet of crush box.
Preferably, described material feeding box is structure obliquely, and its angle of inclination is 30 ° ~ 45 °.
Preferably, described material feeding box and crush box junction be provided above baffle plate.
Preferably, the gear ratio of described first decelerator is 10.35:1, and the gear ratio of described second decelerator is 4.5:1.
Preferably, described electromotor is any one in Diesel engine or electric motor.
Compared with prior art, the method have the advantages that
(1) volume of the present invention is little, compact conformation, it is equipped with power supply equipment, can move easily to foam recovery point and carry out on-the-spot processing, it is not necessary to Factory Building pinpoints, it is possible to factory's waste foam is processed in time, the problem solving foam bulk deposition, decreasing quantity and the transport number of times of haulage vehicle, not only reduce operation cost, also the energy-saving and emission-reduction for city are made that contribution.
(2) present invention integrates pulverizing, squeeze function, foam after pulverizing falls directly in squeezing tank by buffer channel, decrease the transmission path of fine foam after pulverizing, both prevent fine foam to splash and cause environmental pollution, and stopped foam in transmitting procedure and be subject to outside contamination, reduce quality, froth, affect its follow-up secondary and utilize.
(3) in the present invention, electromotor provides power to pressurizing unit and reducing mechanism, and add the decelerator of joining different drive ratios the rotating speed and torque that match are provided to the axis of rolling and extruding screw axis, increase the harmony of the axis of rolling and extruding screw axis work, both will not block, fracture situation will not occur again；And, the increase of decelerator reduces noise, reduces the powder produced in the crushing process pollution to environment.
(4) present invention utilizes extruding screw axis to rotate the heat plasticizing polystyrene produced with foam, it is not necessary to external heating, reduces energy consumption.
(5) the fixing blade in the present invention not only cooperates with the crushing cutter on the axis of rolling and realizes pulverizing to foam, additionally it is possible to prevents bulk foam from falling directly into squeezing tank without pulverizing and results in blockage；And fix blade and cooperate with the crushing cutter on the axis of rolling, it is not necessary to high rotating speed, both reduce power consumption, also reduced noise, improve working environment.
(6) in the present invention, material feeding box adopts structural design obliquely, and the angle of inclination of 30 ° ~ 50 ° guarantees that waste foam falls into the axis of rolling steadily, evenly, mates with axis of rolling rotating speed, will not block；And inclined design reduces the whole height of device, both facilitate workman's operation, be also convenient for moving integrally and transporting of device.
Accompanying drawing explanation
Fig. 1 is the front view of the present invention.
Fig. 2 is the rearview of the present invention.
Fig. 3 is the profile of the present invention.
Parts thereof name in accompanying drawing is called:
1-frame, 21-material feeding box, 22-crush box, the 23-axis of rolling, 24-crushing cutter, 25-fixes blade, 26-the first decelerator, 27-the first belt pulley, 31-squeezing tank, 32-extruding screw axis, 33-the second decelerator, 34-the second belt pulley, 35-extrusion, 4-buffer channel, 5-electromotor.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described, and embodiments of the present invention include but not limited to the following example.
Embodiment
As shown in Figure 1 to Figure 3, a kind of portable waste foam pulverizes extruding all-in-one, including frame 1, and from top to bottom rack-mounted reducing mechanism and pressurizing unit, and the electromotor 5 of power is provided to reducing mechanism and pressurizing unit.
Described reducing mechanism includes material feeding box 21, crush box 22, the axis of rolling the 23, first decelerator 26 and the first belt pulley 27；In the present embodiment, material feeding box 21 is connected with crush box 22 in the way of downward-sloping 30 °, is provided above baffle plate in material feeding box 21 and crush box 22 junction, to prevent foam from falling in charging process；The described axis of rolling 23 runs through the junction being installed on material feeding box 21 and crush box 22, one end of the axis of rolling 23 is coaxially connected with the output shaft of the first decelerator 26, power shaft and first belt pulley 27 of the first decelerator 26 are coaxially connected, and the other end of the axis of rolling 23 is fixed in frame 1 by bearing；The outside of the axis of rolling 23 is equidistantly distributed crushing cutter 24, is positioned on the inwall of the material feeding box below the axis of rolling and is provided with fixing blade 25, crush box be arranged below pulverize foam outlet；First belt pulley 27 is connected with the crank pulley of electromotor 5 by two root bark bands, electromotor 5 rotates together with rotating drive the first belt pulley 27 and the first decelerator 26 coaxially connected with the first belt pulley 27 and the axis of rolling 23, it is distributed in the crushing cutter 24 outside the axis of rolling 23 to rotate therewith, and cooperate with fixing blade 25, it is achieved the pulverizing to waste foam.
Described pressurizing unit includes squeezing tank 31, extruding screw axis the 32, second decelerator 33 and the second belt pulley 34；Described squeezing tank 31 is connected with the pulverizing foam outlet of crush box 22 by buffer channel 4, fine foam after crushed falls into squeezing tank 31 by buffer channel 4, in the present embodiment, buffer channel 4 is the chamfered edge platform structure of all openings up and down, it is possible to be prevented effectively from the stopping state of squeezing tank entrance；Extruding screw axis 32 comes in and goes out inside it from the side of squeezing tank 31, and be parallel to each other with the axis of rolling 23, the output shaft of the second decelerator 33 be positioned at squeezing tank 31 with extruding screw axis 32 outside one end be connected, power shaft and second belt pulley 34 of the second decelerator 33 are coaxially connected；Second belt pulley 34 is connected with the crank pulley of electromotor 5 by three root bark bands, and electromotor 5 rotates and drives the second belt pulley 34, and second decelerator 33 coaxially connected with the second belt pulley 34 and extruding screw axis 32 rotate；There is friction with the foam in squeezing tank 31 and produce heat in extruding screw axis 32, foam realizes plasticizing, and extrudes by being arranged on the extrusion 35 of squeezing tank opposite side in rotary course.
In the present embodiment, two cylinder diesel engine selected by electromotor, rotating speed is 300 ~ 2000 revs/min, in order to reduce noise and guarantee the harmony that the axis of rolling 23 and extruding screw axis 32 rotate, the gear ratio of the first decelerator being connected with the axis of rolling 23 is 10.35:1, the gear ratio 4.5:1 of the second decelerator being connected with extruding screw axis 32；Meanwhile, in order to reduce vibrations, first decelerator the 26, second decelerator 32 and Diesel engine are each through being bolted in frame.
Volume of the present invention is little, compact conformation, it is equipped with power supply equipment, can move easily to foam recovery point and carry out on-the-spot processing, it is not necessary to Factory Building pinpoints, it is possible to factory's waste foam is processed in time, the problem solving foam bulk deposition, decreasing quantity and the transport number of times of haulage vehicle, not only reduce operation cost, also the energy-saving and emission-reduction for city are made that contribution.
Above-described embodiment is only the preferred embodiments of the present invention, not limiting the scope of the invention, as long as adopting the design principle of the present invention, and the change carrying out non-creativeness work on this basis and making, all should belong within protection scope of the present invention.
Claims (6)
1. a portable waste foam pulverizing extruding all-in-one, it is characterised in that include frame, from top to bottom rack-mounted reducing mechanism and pressurizing unit, and the electromotor of power is provided to reducing mechanism and pressurizing unit；
Described reducing mechanism includes material feeding box, the crush box connected with material feeding box, the coaxial axis of rolling through material feeding box Yu crush box junction, is equidistantly distributed in the crushing cutter outside the axis of rolling, and is sequentially coaxially arranged on the first decelerator and first belt pulley of axis of rolling one end；The other end of the described axis of rolling is fixed in frame by bearing；Described material feeding box is positioned at the inner side below the axis of rolling and is provided with the fixing blade coordinated with crushing cutter；Described crush box be arranged below pulverize foam outlet；
Described pressurizing unit includes the squeezing tank that the pulverizing foam outlet with crush box connects, go deep into inside it outside squeezing tank and the extruding screw axis parallel with the axis of rolling, be sequentially arranged at outside squeezing tank and the second all coaxial with extruding screw axis decelerator and the second belt pulley；The opposite side of described squeezing tank offers foam extrusion；
Described first belt pulley and the second belt pulley are connected with the crank pulley of electromotor each through belt；Described first decelerator and the second decelerator are each attached in frame.
2. a kind of portable waste foam according to claim 1 pulverizes extruding all-in-one, it is characterised in that be provided with buffer channel and the chamfered edge platform structure that described buffer channel is all openings up and down between described squeezing tank entrance and the pulverizing foam outlet of crush box.
3. a kind of portable waste foam according to claim 2 pulverizes extruding all-in-one, it is characterised in that described material feeding box is structure obliquely, and its angle of inclination is 30 ° ~ 45 °.
4. a kind of portable waste foam according to claim 3 pulverizes extruding all-in-one, it is characterised in that described material feeding box is provided above baffle plate with crush box junction.
5. a kind of portable waste foam according to claim 4 pulverizes extruding all-in-one, it is characterised in that the gear ratio of described first decelerator is 10.35:1, and the gear ratio of described second decelerator is 4.5:1.
6. pulverize extruding all-in-one according to the arbitrary described a kind of portable waste foam of claim 1 ~ 5, it is characterised in that described electromotor is any one in Diesel engine or electric motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610257987.4A CN105710996A (en) | 2016-04-25 | 2016-04-25 | Movable type waste foam crushing extrusion integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610257987.4A CN105710996A (en) | 2016-04-25 | 2016-04-25 | Movable type waste foam crushing extrusion integrated machine |
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| Publication Number | Publication Date |
|---|---|
| CN105710996A true CN105710996A (en) | 2016-06-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610257987.4A Pending CN105710996A (en) | 2016-04-25 | 2016-04-25 | Movable type waste foam crushing extrusion integrated machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108994042A (en) * | 2018-06-28 | 2018-12-14 | 薛静泽 | Escalator manufacture disposed waste processing equipment |
| CN109465984A (en) * | 2018-10-29 | 2019-03-15 | 崔山山 | A kind of business model of foamed plastics recovery processing |
| CN111844534A (en) * | 2020-07-17 | 2020-10-30 | 易湘建 | Old and useless foam cold press |
| CN112370947A (en) * | 2020-11-17 | 2021-02-19 | 宁波顺泽橡胶有限公司 | Energy-concerving and environment-protective type nitrile rubber reforms transform waste gas waste heat recovery and utilizes device |
| CN113427675A (en) * | 2018-08-02 | 2021-09-24 | 资阳市希晨再生资源回收利用有限公司 | Foam extrusion vehicle and implementation method thereof |
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| CN205588508U (en) * | 2016-04-25 | 2016-09-21 | 刘明安 | Extrusion all -in -one is smashed to portable old and useless foam |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108994042A (en) * | 2018-06-28 | 2018-12-14 | 薛静泽 | Escalator manufacture disposed waste processing equipment |
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| CN113427675A (en) * | 2018-08-02 | 2021-09-24 | 资阳市希晨再生资源回收利用有限公司 | Foam extrusion vehicle and implementation method thereof |
| CN109465984A (en) * | 2018-10-29 | 2019-03-15 | 崔山山 | A kind of business model of foamed plastics recovery processing |
| CN111844534A (en) * | 2020-07-17 | 2020-10-30 | 易湘建 | Old and useless foam cold press |
| CN112370947A (en) * | 2020-11-17 | 2021-02-19 | 宁波顺泽橡胶有限公司 | Energy-concerving and environment-protective type nitrile rubber reforms transform waste gas waste heat recovery and utilizes device |
| CN112370947B (en) * | 2020-11-17 | 2022-07-12 | 宁波顺泽橡胶有限公司 | Energy-concerving and environment-protective type nitrile rubber reforms transform waste gas waste heat recovery and utilizes device |
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Application publication date: 20160629 |