CN105707957A - Energy-saving type granulation machine for feed processing - Google Patents
Energy-saving type granulation machine for feed processing Download PDFInfo
- Publication number
- CN105707957A CN105707957A CN201610059177.8A CN201610059177A CN105707957A CN 105707957 A CN105707957 A CN 105707957A CN 201610059177 A CN201610059177 A CN 201610059177A CN 105707957 A CN105707957 A CN 105707957A
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- China
- Prior art keywords
- pressure
- energy
- driving device
- granulation machine
- ring mould
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- 238000005469 granulation Methods 0.000 title claims abstract description 27
- 230000003179 granulation Effects 0.000 title claims abstract description 27
- 238000012545 processing Methods 0.000 title abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000007906 compression Methods 0.000 claims abstract description 8
- 230000006835 compression Effects 0.000 claims abstract description 8
- 238000004891 communication Methods 0.000 claims description 27
- 230000001105 regulatory effect Effects 0.000 claims description 25
- 238000007599 discharging Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 239000004519 grease Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 230000013011 mating Effects 0.000 claims description 3
- 239000002994 raw material Substances 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 abstract description 2
- 238000005299 abrasion Methods 0.000 description 6
- 239000010902 straw Substances 0.000 description 5
- 239000002028 Biomass Substances 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 241000283690 Bos taurus Species 0.000 description 1
- 241001494479 Pecora Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000019621 digestibility Nutrition 0.000 description 1
- 238000005183 dynamical system Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009313 farming Methods 0.000 description 1
- 235000021050 feed intake Nutrition 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 235000019629 palatability Nutrition 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 230000036642 wellbeing Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/005—Apparatus specially adapted for preparing animal feeding-stuffs for shaping by moulding, extrusion, pressing, e.g. pellet-mills
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Fodder In General (AREA)
Abstract
The present invention discloses an energy-saving type granulation machine for feed processing. The granulation machine mainly includes: a machine shell, a material inlet, a material outlet, a ring mold, a rotary shaft, a driving mechanism, and a pressure self-regulation device. Three compression rollers are arranged in the ring mold of the energy-saving type granulation machine for feed processing, can reduce wear, enable the device to be stressed uniformly, extrude feed raw materials thoroughly without dead angles, and improve production efficiency. Through an umbrella-type gear, the horizontal driving mechanism and a multi-stage gearbox, torsion is improved and an effect of using a small motor to drive the big device is achieved. The pressure self-regulation device automatically adjusts the pressure of each compression roller, reduces the wear of each compression roller under the premise of feed product molding, and can save energy, improve granulation efficiency and extend the use life of the device. The energy-saving type granulation machine for feed processing has application prospects in the feed processing machinery field.
Description
Technical field
The present invention relates to a kind of processing class machinery, be specifically related to a kind of energy-saving can the granulation machine of pressure self-adjusting joint, and for field of feed processing.
Background technology
The rural area on the ground such as China North China, northeast, Central China all produces a large amount of agricultural crop straw every year, and burning disposal can cause atmospheric pollution, and discarded bury not only cause waste can contaminated soil, this becomes local huge social problem.Always there is the feeding method by feeding cattle and sheep after agricultural residues powder and Testa Tritici stirring in northern China farming and pastoral area, and this powder of straw spice not only digestibility is high, and good palatability, feed intake is high, occupies critical positions in feed stripped.Therefore, agricultural crop straw is processed into feed granules, the problem that agricultural crop straw processes can not only be solved, also can bring no small economic well-being of workers and staff for local farmers.
The feed processing machinery of prior art generally uses granulation machine and feedstuff carries out pelletize, and material, by the strong squeezing action of ring mould and pressure roller, is extruded into granule by existing feed granulator from the nib of ring mould.Difference according to extrusion axis and the configuration of ring mould, biomass granulation machine can have various structures.
Chinese patent CN202683167U discloses a kind of double; two roller die biomass granulation machine; including hopper, gear-box, power transmission shaft and support; two feeding rollers arranged side by side are set in the lower end of hopper; between two feeding rollers, spout is set; two power transmission shafts connect two meshed gears; two gears are respectively fixedly connected with the roller die being positioned at below spout, and roller die arranges uniform material extrusion hole.Only the bigger guarantee of pressure between roller die squeezes out the compaction rate of product.But bigger extruding force easily causes the abrasion of roller die, and adopts double; two roller die to granulate, it is easy to generating section raw material can not extrude timely and effectively, results in blockage, and production efficiency is low.
The open a kind of Flat die granulating machine of Chinese patent CN201120272Y, including base, motor, gear assembly, granulating chamber and the pinch roller being arranged on described granulating chamber, pinch roller is connected with mould.Pinch roller is multiple, is arranged symmetrically with.Mould is provided with discharge opening, and pinch roller rolls on mould, is extruded by biomass material.For ensureing the pressure of pinch roller and mould, it is necessary to adopt extra component that pinch roller is pressurizeed.
It addition, granulation machine of the prior art, its dynamical system can not realize multi-change speed, can not export by motivation of adjustment according to the change of pressure, it is easy to cause the fracture of wheel pressing shaft, affect the service life of equipment.
Summary of the invention
Based on the defect of prior art, the present invention provides a kind of energy-saving feed manufacturing granulation machine, at least includes: casing, charging aperture, discharging opening, ring mould, rotating shaft, driving device, pressure self-adjusting regulating device.
Described casing is divided into two regions by described ring mode division, i.e. material crush-zone in ring mould and go out a region outside ring mould；Described material crush-zone is connected with charging aperture, goes out a region and is connected with discharging opening.
Described ring mould has two work surfaces, and two work surfaces can do different two kind compression ratio, can when the compression ratio needed for raw material is too big normal operation, two work surface installation dimensions of described ring mould are identical, turnable use；When, after the first work surface abrasion, directly upset uses the second work surface, improves the service life of ring mould.
Three pressure rollers it are provided with in described ring mould；The axis direction of described ring mould in being vertically arranged, axial, the ring mould of described pressure roller axially and being axially parallel to each other of rotating shaft.
Described driving device drives described pressure roller to rotate by rotating shaft, is provided with converter in described driving device；The bottom of described rotating shaft is provided with shaft seat.
Described pressure self-adjusting regulating device includes pressure transducer, radio communication unit, pressure regulating controller.Described pressure transducer is arranged on the bottom of each pressure roller, described pressure transducer is by carrying out data transmission between radio communication unit and described pressure regulating controller, and the converter of described pressure regulating controller and described driving device sets up communication by wired or wireless mode.When the pressure of pressure roller changes, described pressure transducer records pressure delta data, described pressure delta data is sent to radio communication unit, described radio communication unit transfers data to described pressure regulating controller, described pressure regulating controller judges whether described pressure delta data reaches threshold value, if reaching threshold value to send signal to the converter of described driving device, to increase or to reduce the output of described driving device.
The communication modes of described radio communication unit is bluetooth and/or WiFi.
The communication modes of the converter of described pressure regulating controller and described driving device is preferably RS485 wire communication port.
Further, described three pressure rollers are evenly distributed in described ring mould vertically.
Further, it is connected with described driving device by bevel gear bottom described rotating shaft, the driving axle horizontally set of described driving device.
Further, described driving device includes motor or diesel engine and the multiple-speed gearbox being connected with described motor or diesel engine, and described multiple-speed gearbox is arranged on mating clutch, diesel engine can be coordinated to use when short of electricity.Further, between described motor or diesel engine with described multiple-speed gearbox, it is connected each through shaft coupling between described change speed gear box and described driving axle.
Further, described rotating shaft top is provided with separator, and described separator is connected with automatic grease feeding machine.
The beneficial effect that the present invention reaches has:
1, the energy-saving feed manufacturing granulation machine of one that the present invention relates to, three pressure rollers arranged in ring mould are symmetric, and pressure is cancelled out each other; reduce abrasion, it is ensured that equipment uniform force, be hardly damaged; to feedstuff extruding thoroughly, do not stay dead angle, improve production efficiency.
2, the energy-saving feed manufacturing granulation machine of one that the present invention relates to; driving device is set to horizontal by bevel gear, uses multiple-speed gearbox, select suitable extrusion speed according to raw material; and improve torsion while changing transmission speed, play small machine and drive the effect of big equipment.
3, the energy-saving feed manufacturing granulation machine of one that the present invention relates to; comprise pressure self-adjusting regulating device; the pressure of each pressure roller can be automatically adjusted in process of production according to pressure changing; under the premise ensureing feed product molding, reduce the abrasion of each pressure roller, not only saves energy, improve granulation efficiency but also the service life of extension device.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the energy-saving feed manufacturing granulation machine of the present invention.
Detailed description of the invention
Below by specific embodiment, further technical scheme is specifically described.Illustrating it should be understood that the following examples are intended only as, and do not limit the scope of the invention, apparent change and modification that simultaneously those skilled in the art makes according to the present invention are also contained within the scope of the invention.
Embodiment 1
A kind of energy-saving feed manufacturing granulation machine; including: casing 1, ring mould 2, charging aperture 3, discharging opening 4, rotating shaft 5, driving device 6, pressure self-adjusting regulating device 7 (not shown, to be made up of pressure transducer 71, pressure regulating controller 72 and radio communication unit).
Described casing 1 is divided into two regions by described ring mould 2, i.e. material crush-zone in ring mould 2 and go out a region outside ring mould 2；Described material crush-zone is connected with charging aperture, goes out a region and is connected with discharging opening.
Described ring mould 2 has two work surfaces, and two work surfaces can do different two kind compression ratio, can when the compression ratio needed for raw material is too big normal operation, two work surface installation dimensions of described ring mould 2 are identical, turnable use；When, after the first work surface abrasion, directly upset uses the second work surface, improves the service life of ring mould 2.
Three pressure rollers 21 it are provided with in described ring mould 2；The axis direction of described ring mould 2 in being vertically arranged, axial, the ring mould 2 of described pressure roller 21 axially and being axially parallel to each other of rotating shaft；Described three pressure rollers are evenly distributed in described ring mould 2 vertically.
Described driving device 6 drives described pressure roller 21 to rotate by rotating shaft 5, is provided with converter in described driving device 6；The bottom of described rotating shaft 5 is provided with shaft seat 51；Described driving device 6 includes motor or diesel engine 61 and the multiple-speed gearbox (not shown) being connected with described motor or diesel engine, and described multiple-speed gearbox is arranged on mating clutch, diesel engine can be coordinated to use when short of electricity；Between described motor or diesel engine with described multiple-speed gearbox, it is connected each through shaft coupling between described change speed gear box and described driving axle.
Being connected with described driving device 6 by bevel gear 52 bottom described rotating shaft 5, driving axle 62 horizontally set of described driving device, described rotating shaft 5 top is provided with separator 53, and described separator is connected with automatic grease feeding machine.
Described pressure self-adjusting regulating device 7 includes pressure transducer 71, radio communication unit (not shown), pressure regulating controller 72.Described pressure transducer 71 is arranged on the bottom of each pressure roller 21, described pressure transducer 71 is by carrying out data transmission between radio communication unit and described pressure regulating controller 72, the communication modes of described radio communication unit is bluetooth and/or WiFi, and the converter of described pressure regulating controller 72 and described driving device sets up communication by RS485 wire communication port.When the pressure of pressure roller 21 changes, described pressure transducer 71 records pressure delta data, described pressure delta data is sent to radio communication unit, described radio communication unit transfers data to described pressure regulating controller 72, described pressure regulating controller 72 judges whether described pressure delta data reaches threshold value, if reaching threshold value to send signal to the converter of described driving device, to increase or to reduce the output of described driving device.
In use, feedstuff is prepared raw material such as straw etc. and is entered material crush-zone by charging aperture, and driving device 6 drives rotating shaft 5 to rotate by bevel gear 52, and rotating shaft 5 band dynamic pressure roller 21 rotates, periodically prepared by feedstuff raw material and grinds and clamp-on out a region, discharged by discharging opening 4.Driving device 6 commutation speed governing, it is achieved small machine drives whole granulation machine.Three pressure rollers are arranged symmetrically with, and pressure is cancelled out each other, and reduce abrasion.
Claims (7)
1. an energy-saving feed manufacturing granulation machine, it is characterised in that: at least include, casing, charging aperture, discharging opening, ring mould, rotating shaft, driving device, pressure self-adjusting regulating device；
Described casing is divided into two regions by described ring mode division, i.e. material crush-zone in ring mould and go out a region outside ring mould；Described material crush-zone is connected with described charging aperture, goes out a region and is connected with described discharging opening；
Described ring mould has two work surfaces, and the compression ratio of said two work surface is different, and installation dimension is identical；
Three pressure rollers it are provided with in described ring mould；The axis direction of described ring mould in being vertically arranged, axial, the ring mould of described pressure roller axially and being axially parallel to each other of rotating shaft；
Described driving device drives described pressure roller to rotate by rotating shaft, is provided with converter in described driving device；The bottom of described rotating shaft is provided with shaft seat；
Described pressure self-adjusting regulating device includes pressure transducer, radio communication unit, pressure regulating controller；Described pressure transducer is arranged on the bottom of each pressure roller, described pressure transducer is by carrying out data transmission between radio communication unit and described pressure regulating controller, and the converter of described pressure regulating controller and described driving device sets up communication by wired or wireless mode；When the pressure of pressure roller changes, described pressure transducer records pressure delta data, described pressure delta data is sent to radio communication unit, described radio communication unit transfers data to described pressure regulating controller, described pressure regulating controller judges whether described pressure delta data reaches threshold value, if reaching threshold value to send signal to the converter of described driving device, to increase or to reduce the output of described driving device；The communication modes of described radio communication unit is bluetooth and/or WiFi.
2. energy-saving feed manufacturing granulation machine according to claim 1, it is characterised in that: described three pressure rollers are evenly distributed in described ring mould vertically.
3. energy-saving feed manufacturing granulation machine according to claim 1, it is characterised in that: it is connected with described driving device by bevel gear bottom described rotating shaft, the driving axle horizontally set of described driving device.
4. energy-saving feed manufacturing granulation machine according to claim 1; it is characterized in that: described driving device includes motor or diesel engine and the multiple-speed gearbox being connected with described motor or diesel engine; described multiple-speed gearbox is arranged on mating clutch, diesel engine can be coordinated to use when short of electricity.
5. energy-saving feed manufacturing granulation machine according to claim 4, it is characterised in that: described motor or between diesel engine with described multiple-speed gearbox, be connected each through shaft coupling between described change speed gear box and described driving axle.
6. energy-saving feed manufacturing granulation machine according to claim 1, it is characterised in that: described rotating shaft top is provided with separator, and described separator is connected with automatic grease feeding machine.
7. energy-saving feed manufacturing granulation machine according to claim 1, it is characterised in that: the converter of described pressure regulating controller and described driving device sets up communication by RS485 wire communication port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610059177.8A CN105707957B (en) | 2016-01-28 | 2016-01-28 | A kind of energy-saving feed manufacturing granulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610059177.8A CN105707957B (en) | 2016-01-28 | 2016-01-28 | A kind of energy-saving feed manufacturing granulator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105707957A true CN105707957A (en) | 2016-06-29 |
| CN105707957B CN105707957B (en) | 2017-10-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610059177.8A Expired - Fee Related CN105707957B (en) | 2016-01-28 | 2016-01-28 | A kind of energy-saving feed manufacturing granulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105707957B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102553493A (en) * | 2012-01-16 | 2012-07-11 | 吴国平 | Automatic control colliding granulator |
| CN103120913A (en) * | 2011-11-18 | 2013-05-29 | 滕月 | Circular mold granulator |
| CN204040114U (en) * | 2014-07-16 | 2014-12-24 | 上海三盛金属制品有限公司 | Internet of Things self power generation pressure sensing expansion drum |
| CN104399409A (en) * | 2014-11-19 | 2015-03-11 | 常州远见机械有限公司 | Long-life biomass particle granulator |
| CN104399408A (en) * | 2014-11-19 | 2015-03-11 | 常州远见机械有限公司 | Horizontal biomass particle granulator |
-
2016
- 2016-01-28 CN CN201610059177.8A patent/CN105707957B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103120913A (en) * | 2011-11-18 | 2013-05-29 | 滕月 | Circular mold granulator |
| CN102553493A (en) * | 2012-01-16 | 2012-07-11 | 吴国平 | Automatic control colliding granulator |
| CN204040114U (en) * | 2014-07-16 | 2014-12-24 | 上海三盛金属制品有限公司 | Internet of Things self power generation pressure sensing expansion drum |
| CN104399409A (en) * | 2014-11-19 | 2015-03-11 | 常州远见机械有限公司 | Long-life biomass particle granulator |
| CN104399408A (en) * | 2014-11-19 | 2015-03-11 | 常州远见机械有限公司 | Horizontal biomass particle granulator |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105707957B (en) | 2017-10-24 |
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| CB03 | Change of inventor or designer information |
Inventor after: Yang Xiaowu Inventor before: Lin Shaohui |
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| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20170915 Address after: 221400, Jiangsu, Xuzhou, Xinyi Tong Zhen Ditch Street Applicant after: XINYI HEGOU INDUSTRIAL CONCENTRATION DISTRICT CONSTRUCTION DEVELOPMENT Co.,Ltd. Address before: 214192 Jiangsu province Wuxi city Xishan District Furong Road No. 99 three six floor zuiun Applicant before: WUXI NANLIGONG TECHNOLOGY DEVELOPMENT Co.,Ltd. |
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Effective date of registration: 20200416 Address after: Chen Xiang Cun Xinyi Bei Gou Zhen 221400 Jiangsu city of Xuzhou Province Patentee after: Xuzhou Hongxing Fertilizer Industry Co.,Ltd. Address before: 221400, Jiangsu, Xuzhou, Xinyi Tong Zhen Ditch Street Patentee before: XINYI HEGOU INDUSTRIAL CONCENTRATION DISTRICT CONSTRUCTION DEVELOPMENT Co.,Ltd. |
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Effective date of registration: 20201016 Address after: No. 58, Xinma Road West, Hegou Town, Xinyi City, Xuzhou City, Jiangsu Province Patentee after: Jiangsu Kaixin environmental protection materials Co.,Ltd. Address before: Chen Xiang Cun Xinyi Bei Gou Zhen 221400 Jiangsu city of Xuzhou Province Patentee before: Xuzhou Hongxing Fertilizer Industry Co.,Ltd. |
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Granted publication date: 20171024 |
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