CN105702537A - 电气保护装置 - Google Patents

电气保护装置 Download PDF

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CN105702537A
CN105702537A CN201610231037.4A CN201610231037A CN105702537A CN 105702537 A CN105702537 A CN 105702537A CN 201610231037 A CN201610231037 A CN 201610231037A CN 105702537 A CN105702537 A CN 105702537A
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bracket
support
spring
metallic conductor
housing
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CN105702537B (zh
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李文杰
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Yueqing Zhishun Electrical Co Ltd
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Priority to AU2017202430A priority patent/AU2017202430B2/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/50Manual reset mechanisms which may be also used for manual release
    • H01H71/54Manual reset mechanisms which may be also used for manual release actuated by tumbler
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/50Manual reset mechanisms which may be also used for manual release
    • H01H71/52Manual reset mechanisms which may be also used for manual release actuated by lever
    • H01H71/526Manual reset mechanisms which may be also used for manual release actuated by lever the lever forming a toggle linkage with a second lever, the free end of which is directly and releasably engageable with a contact structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H83/00Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current
    • H01H83/02Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current operated by earth fault currents
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/02Housings; Casings; Bases; Mountings
    • H01H71/025Constructional details of housings or casings not concerning the mounting or assembly of the different internal parts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/08Terminals; Connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/12Automatic release mechanisms with or without manual release
    • H01H71/14Electrothermal mechanisms
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/50Manual reset mechanisms which may be also used for manual release
    • H01H71/52Manual reset mechanisms which may be also used for manual release actuated by lever
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H73/00Protective overload circuit-breaking switches in which excess current opens the contacts by automatic release of mechanical energy stored by previous operation of a hand reset mechanism
    • H01H73/22Protective overload circuit-breaking switches in which excess current opens the contacts by automatic release of mechanical energy stored by previous operation of a hand reset mechanism having electrothermal release and no other automatic release
    • H01H73/24Protective overload circuit-breaking switches in which excess current opens the contacts by automatic release of mechanical energy stored by previous operation of a hand reset mechanism having electrothermal release and no other automatic release reset by lever
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H73/00Protective overload circuit-breaking switches in which excess current opens the contacts by automatic release of mechanical energy stored by previous operation of a hand reset mechanism
    • H01H73/36Protective overload circuit-breaking switches in which excess current opens the contacts by automatic release of mechanical energy stored by previous operation of a hand reset mechanism having electromagnetic release and no other automatic release
    • H01H73/38Protective overload circuit-breaking switches in which excess current opens the contacts by automatic release of mechanical energy stored by previous operation of a hand reset mechanism having electromagnetic release and no other automatic release reset by lever
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H73/00Protective overload circuit-breaking switches in which excess current opens the contacts by automatic release of mechanical energy stored by previous operation of a hand reset mechanism
    • H01H73/48Protective overload circuit-breaking switches in which excess current opens the contacts by automatic release of mechanical energy stored by previous operation of a hand reset mechanism having both electrothermal and electromagnetic automatic release
    • H01H73/50Protective overload circuit-breaking switches in which excess current opens the contacts by automatic release of mechanical energy stored by previous operation of a hand reset mechanism having both electrothermal and electromagnetic automatic release reset by lever
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H83/00Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current
    • H01H83/14Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current operated by imbalance of two or more currents or voltages, e.g. for differential protection
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H83/00Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current
    • H01H83/20Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current operated by excess current as well as by some other abnormal electrical condition
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02BBOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
    • H02B1/00Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
    • H02B1/015Boards, panels, desks; Parts thereof or accessories therefor
    • H02B1/04Mounting thereon of switches or of other devices in general, the switch or device having, or being without, casing
    • H02B1/052Mounting on rails
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02BBOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
    • H02B1/00Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
    • H02B1/015Boards, panels, desks; Parts thereof or accessories therefor
    • H02B1/04Mounting thereon of switches or of other devices in general, the switch or device having, or being without, casing
    • H02B1/052Mounting on rails
    • H02B1/0523Mounting on rails locked into position by a sliding member
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/12Automatic release mechanisms with or without manual release
    • H01H71/14Electrothermal mechanisms
    • H01H71/16Electrothermal mechanisms with bimetal element
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H83/00Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current
    • H01H83/20Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current operated by excess current as well as by some other abnormal electrical condition
    • H01H83/22Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current operated by excess current as well as by some other abnormal electrical condition the other condition being imbalance of two or more currents or voltages

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Abstract

本发明涉及一种电气保护装置,包括设置有手柄和定触头的壳体,壳体内通过支架轴同轴转动设置有支架和锁扣,支架轴上设置有轴向扭簧,轴向扭簧的两端分别与支架和锁扣抵压,支架的一端抵靠有支架弹簧,支架弹簧的另一端抵靠壳体,支架上设置有凸起的肩状台,壳体内还设置有第二金属导体和连接于L极部件的第一金属导体,支架逆时针转动时推动第一金属导体远离L极部件的一端与第二金属导体电连接,手柄和支架通过一U形的推杆传动连接,支架与支架弹簧相对的一端连接有动触头,锁扣远离支架弹簧的一端连接有热脱扣装置。本发明中电气保护装置结构简单,零部件少,设置了对按钮系统断电的开关装置,且能让接线夹不移动情况下接电连接。

Description

电气保护装置
技术领域
本发明涉及电气保护装置技术领域。
背景技术
电气保护装置即漏电断路器,其需要在正常电路和故障电路中及时有效的开合,由于电路中常会有瞬时达到或者超过6000A的短路电流产生,常规的断路器往往不能胜任电路的断开操作,主要原因有几个方面:操作机构不能快速动作,操作机构占用空间较大,操作机构的零部件较多联动反应时所花时间较长等等;同时漏电保护这一方面涉及到按钮系统,传统的漏电断路器操作机构断电后,火线端或者零线端总有一端是连在外电系统上未被断开,这意味着电路只有一端是断开的,在这种漏电断路器断电的情况下如果按下按钮系统,电流有可能通过按钮连通,具有触电的隐患。
传统的漏电断路器在接线时,一般由接线夹带动导线或导体向上抬升直至紧固导线或导体,紧固动作时,接线夹运动的方向为紧固导线或导体至金属卡线件不能再紧固为止,金属卡线件不会活动,位置不会变动,当汇流排接线时,接线的高度即为金属卡线件所处的位置,无法降低位置,而很多欧式配电箱中的接线方式要求接线高度更低,传统的断路器就没法接线,更不可能快速安装到这种较低的标配汇流排上。
发明内容
本发明的目的是为了克服现有技术中存在的上述缺陷,提供一种电气保护装置。
为解决上述问题,本发明提出一种电气保护装置,包括壳体,壳体内设置有L极部件和定触头,所述壳体内通过手柄轴转动设置有手柄,所述壳体内通过支架轴同轴转动设置有支架和锁扣,所述支架轴上设置有轴向扭簧,所述轴向扭簧的两端分别与支架和锁扣抵压,所述支架的一端抵靠有支架弹簧,所述支架弹簧的另一端抵靠所述壳体,所述支架上靠近所述支架轴处设置有凸起的肩状台,所述壳体内还设置有第二金属导体和连接于L极部件的第一金属导体,所述第一金属导体的中部抵接所述肩状台;
所述手柄合闸时,所说支架顺时针转动推动所述第一金属导体远离所述L极部件的一端上升运动直至与所述第二金属导体连接形成导通;
所述手柄分闸时,所说支架逆时针转动推动所述第一金属导体远离所述L极部件的一端下降运动直至与所述第二金属导体分离形成断路;
所述手柄和所述支架通过一U形的推杆传动连接,所述支架抵靠支架弹簧一端的相对端连接有动触头,所述锁扣远离所述支架弹簧的一端连接有热脱扣装置,所述L极部件电连接有按钮。
上述技术方案中,所述壳体内设置有中盖,所述中盖上设置有贯穿孔槽,所述锁扣远离所述支架弹簧的一端连接有电过载拉杆,所述电过载拉杆的另一端连接有穿过所述贯穿孔槽布置的止档杆,所述止档杆连接有热脱扣装置。
上述技术方案中,所述热脱扣装置的一端连接在止档杆上,所述热脱扣装置的另一端焊接于引弧片以及与一个接线端子连接的延伸导体上。
上述技术方案中,所述支架的两侧通过凸台轴分别转动连接有动触头,位于所述支架两侧的凸台轴上分别设置有施压扭力弹簧,所述施压扭力弹簧的两端分别抵压所述支架和两动触头。
上述技术方案中,所述壳体内还设有接线装置,所述接线装置包括接线框和设于所述接线框中的金属卡线件,所述接线框内设置有可带动所述金属卡线件上下移动的螺杆。
上述技术方案中,所述螺杆由圆形脑头和外侧设有螺纹的长杆组成,所述圆形脑头转动设置在金属卡线件上的圆形孔内。
本发明中的电气保护装置操作机构整体小巧,零部件少,而且在设置了对按钮系统断电的开关装置,避免了当漏电断路器断开时,电流可能通过偶然的情况下按下按钮被输送到断开的火线端上;同时创造性的让金属卡线件推动导线或导体在接线夹中上下移动松开和紧固导线或导体,接线高度以接线夹的底部为准。
附图说明
图1为本发明中电气保护装置的正面结构示意图;
图2为本发明中电气保护装置的反面结构示意图;
图3为本发明中支架、锁扣与动触头装配时的结构示意图;
图4为本发明中支架、锁扣与动触头装配时的正视图;
图5为图4中A-A处的剖视图;
其中:
1、壳体;2、中盖;3、支架轴;4、支架;
5、锁扣;6、支架弹簧;7、轴向扭簧;
8、肩状台;9、第一金属导体;10、手柄;
11、第二金属导体;12、推杆;13、动触头;
14、贯穿孔槽;15、电过载拉杆;16、止档杆;
17、引弧片;18、接线端子;19、延伸导体;
20、凸台轴;21、施压扭力弹簧;22、接线框;
23、金属卡线件;24、螺杆;241、圆形脑头;
242、长杆;25、定触头;26、按钮;
27、L极部件;28、热脱扣装置。
具体实施方式
以下结合附图和具体实施例对本发明作进一步的详细描述:
本发明中的电气保护装置,如图1、图2、图3、图4和图5所示,包括壳体1和设置在壳体1上的按钮,壳体1内通过手柄轴转动设置有手柄10,壳体1内通过支架轴3同轴转动设置有支架4和锁扣5,支架轴3上设置有轴向扭簧7,轴向扭簧7的两端分别与支架4和锁扣5抵压,支架4的一端抵靠有支架弹簧6,支架弹簧6的另一端抵靠壳体1,支架4上靠近支架轴3处设置有凸起的肩状台8,壳体1内还设置有与按钮电连接的第一金属导体9,第一金属导体9的一端连接于L极部件27,第一金属导体9的中部抵接肩状台8,壳体1内还设置有第二金属导体11,手柄10和支架4通过一U形的推杆12传动连接;手柄10合闸时,支架4顺时针转动推动第一金属导体9远离L极部件27的一端上升运动直至与第二金属导体11连接形成导通;手柄10分闸时,支架4逆时针转动推动第一金属导体9远离L极部件27的一端下降运动直至与第二金属导体11分离形成断路;支架4抵靠支架弹簧6一端的相对端连接有动触头13,壳体1内设置有中盖2,中盖2上设置有贯穿孔槽14,锁扣5远离支架弹簧6的一端连接有电过载拉杆15,电过载拉杆15的另一端连接有穿过贯穿孔槽14布置的止档杆16,止档杆16连接有热脱扣装置28,该热脱扣装置28为双金属元件,双金属元件的一端连接在止档杆16上,双金属元件的另一端焊接于引弧片17以及与一个接线端子18连接的延伸导体19上,L极部件27电连接有按钮26。
支架4的两侧通过凸台轴20分别转动连接有动触头13,位于支架4两侧的凸台轴20上分别设置有施压扭力弹簧21,施压扭力弹簧21的两端分别抵压支架4和动触头13,动触头13的相对面上还设置有对应的定触头25。
壳体1内还设有接线装置,接线装置包括接线框22和设于接线框22中的金属卡线件23,接线框22内设置有可带动金属卡线件23上下移动的螺杆24,螺杆24由圆形脑头241和外侧设有螺纹的长杆242组成,圆形脑头241转动设置在金属卡线件23上的圆形孔内。
本发明中的电气保护装置,通过设置的第一金属导体9与第二金属导体11以及支架4构成了一个开关装置,当电路中产生短路电流时,热脱扣装置28变形无法限制电过载拉杆15的位置,此时处于压缩状态的支架弹簧6释放,推动支架4和锁扣5逆时针转动,锁扣5推动电过载拉杆15一端设置的止档杆16沿贯穿孔槽14移动后抵靠贯穿孔槽14的末端,同时支架4逆时针转动,带动动触头13转动,使动触头13和定触头25分离,且支架4带动肩状台8转动,使肩状台8不在向上抵靠第一金属导体9的中部从而使第一金属导体9远离L极部件27的一端与第二金属导体11分离,此时支架4通过推杆12带动手柄10转动,处于分闸状态;当推动手柄10转动到合闸状态时,推杆12带动支架4和锁扣5顺时针转动,支架4带动动触头13转动,使动触头13和定触头25解除而电连接,肩状台8转动向上抵住第一金属导体9的中部作支点抬升运动,使第一金属导体9远离L极部件27的一端与第二金属导体11贴压在一起,从而使按钮26获得电流,锁扣5顺时针转动,推动电过载拉杆15一端设置的止档杆16沿贯穿孔槽14反向移动,使止档杆16与热脱扣装置连接.
壳体1内设置的接线装置,包括接线框22、金属卡线件23、螺杆24,螺杆24一端为圆形脑头241,螺杆24除圆形脑头241之外的部位是刻有螺纹的长杆242,螺杆24的圆形脑头241相嵌于金属卡线件23上,相嵌的位置是金属卡线件23一端弯折面的圆形孔,螺杆24在圆形孔内活动限位,并且可受外扭力作用相对于金属卡线件23在圆形孔内转动且带动金属卡线件23在接线框22中上下位移,螺杆24刻有螺纹的长杆242受外力转动作上下位移运动,向上移动时螺杆24带动金属卡线件23松开,向下移动时螺杆24带动金属卡线件23收紧。
本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。

Claims (6)

1.一种电气保护装置,包括壳体(1),壳体(1)内设置有L极部件(27)和定触头(25),所述壳体(1)内通过手柄轴转动设置有手柄(10),其特征在于:所述壳体(1)内通过支架轴(3)同轴转动设置有支架(4)和锁扣(5),所述支架轴(3)上设置有轴向扭簧(7),所述轴向扭簧(7)的两端分别与支架(4)和锁扣(5)抵压,所述支架(4)的一端抵靠有支架弹簧(6),所述支架弹簧(6)的另一端抵靠所述壳体(1),所述支架(4)上靠近所述支架轴(3)处设置有凸起的肩状台(8)所述壳体(1)内还设置有第二金属导体(11)和连接于L极部件(27)的第一金属导体(9),所述第一金属导体(9)的中部抵接所述肩状台(8);
所述手柄(10)合闸时,所述支架(4)顺时针转动推动所述第一金属导体(9)远离所述L极部件(27)的一端上升运动直至与所述第二金属导体(11)连接形成导通;
所述手柄(10)分闸时,所述支架(4)逆时针转动推动所述第一金属导体(9)远离所述L极部件(27)的一端下降运动直至与所述第二金属导体(11)分离形成断路;
所述手柄(10)和所述支架(4)通过一U形的推杆(12)传动连接,所述支架(4)抵靠支架弹簧(6)一端的相对端连接有动触头(13),所述锁扣(5)远离所述支架弹簧(6)的一端连接有热脱扣装置,所述L极部件(27)电连接有按钮(26)。
2.根据权利要求1所述电气保护装置,其特征在于:所述壳体(1)内设置有中盖(2),所述中盖(2)上设置有贯穿孔槽(14),所述锁扣(5)远离所述支架弹簧(6)的一端连接有电过载拉杆(15),所述电过载拉杆(15)的另一端连接有穿过所述贯穿孔槽(14)布置的止档杆(16),所述止档杆(16)连接有热脱扣装置(28)。
3.根据权利要求2所述电气保护装置,其特征在于:所述热脱扣装置(28)的一端连接在止档杆(16)上,所述热脱扣装置的另一端焊接于引弧片(17)以及与一个接线端子(18)连接的延伸导体(19)上。
4.根据权利要求3所述电气保护装置,其特征在于:所述支架(4)的两侧通过凸台轴(20)分别转动连接有动触头(13),位于所述支架(4)两侧的凸台轴(20)上分别设置有施压扭力弹簧(21),所述施压扭力弹簧(21)的两端分别抵压所述支架(4)和两动触头(13)。
5.根据权利要求4所述电气保护装置,其特征在于:所述壳体(1)内还设有接线装置,所述接线装置包括接线框(22)和设于所述接线框(22)中的金属卡线件(23),所述接线框(22)内设置有可带动所述金属卡线件(23)上下移动的螺杆(24)。
6.根据权利要求5所述电气保护装置,其特征在于:所述螺杆(24)由圆形脑头(241)和外侧设有螺纹的长杆(242)组成,所述圆形脑头(241)转动设置在金属卡线件(23)上。
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