CN105699489A - Automatic ultrasonic flaw detection device of aluminum-alloy shaft type workpieces - Google Patents
Automatic ultrasonic flaw detection device of aluminum-alloy shaft type workpieces Download PDFInfo
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- CN105699489A CN105699489A CN201610175062.5A CN201610175062A CN105699489A CN 105699489 A CN105699489 A CN 105699489A CN 201610175062 A CN201610175062 A CN 201610175062A CN 105699489 A CN105699489 A CN 105699489A
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- flaw detection
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
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- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The invention provides an automatic ultrasonic flaw detection device of aluminum-alloy shaft type workpieces and relates to an ultrasonic flaw detection device. The automatic ultrasonic flaw detection device comprises three conveying lines arranged on a feeding mechanism (a), a flaw detection mechanism (b) and a discharging mechanism (c), wherein a feeding air cylinder push rod (3) and a feeding region sensor (4) are mounted at the front side of a feeding conveying roller bed (1); a probe frame transverse feeding motor (16) and a feeding screw rod (19), and a probe frame vertical feeding motor (18) and a feeding screw rod (17) are mounted at the upper part of a rack (10); a discharging air cylinder push rod (7) and a discharging region sensor (6) are mounted at the rear side of a discharging conveying roller bed (5); a waste material box (8) is arranged at the left side of the discharging conveying roller bed (5). By adopting the automatic ultrasonic flaw detection device, the workpieces can rotate around the periphery to be subjected to ultrasonic flaw detection; qualified workpieces are discharged along the discharging conveying roller bed and unqualified workpieces are pushed into the waste material box. With the adoption of the automatic ultrasonic flaw detection device, automatic flaw detection and sorting of the aluminum-alloy shaft type workpieces with middle and small diameters can be realized, and the device is high in automation degree and high in detection precision and detection efficiency.
Description
Technical field
The present invention relates to a kind of ultrasonic flaw detecting device, particularly relate to a kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus。
Background technology
Ultrasonic inspection is as a kind of method of Non-Destructive Testing, when not destroying workpiece, is used for judging detected workpiece whether existing defects。In producing for solution there is the problem that inefficiency is not high with flaw detection precision in aluminium alloy axial workpiece manual flaw detection operation, invent this device, make the aluminium alloy axial workpiece after production can carry out automatic online flaw detection and sorting either directly through this device, such that it is able to save labour force, improve flaw detection precision and production efficiency。
Summary of the invention
It is an object of the invention to provide a kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus, this device is provided with feed mechanism, flaw detection mechanism and discharging mechanism, achieving automatic flaw detection and the sorting of medium and small aluminium alloy shaft-like workpiece, automaticity is high, and accuracy of detection and detection efficiency are high。
It is an object of the invention to be achieved through the following technical solutions:
A kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus, described device includes feed mechanism (a), flaw detection mechanism (b) and discharging mechanism (c), and feed mechanism (a) includes before feeding transfer roller, feeding cylinder push rod and feed zone sensor after transfer roller and feeding；Flaw detection mechanism (b) include frame, flaw detection transfer roller, motor, swiveling wheel to, cylinder, flaw detection zone sensors, probe holder traverse feed motor, probe holder traverse feed leading screw, probe holder vertical feed motor, probe holder vertical feed screw, water pump, water pipe and probe；Discharging mechanism (c) includes before discharging transfer roller, discharge zone sensor, discharging cylinder push-rod and ash can after transfer roller, discharging；Feed mechanism (a), flaw detection mechanism (b) and discharging mechanism (c) are provided with three altogether and transmit line, and the installed in front of feeding transfer roller has feeding cylinder push rod and feed zone sensor；Upper rack is provided with probe holder traverse feed motor and feed screw, probe holder vertical feed motor and feed screw, and after discharging, the rear side of transfer roller is provided with discharging cylinder push-rod and discharge zone sensor, arranges ash can to the left。
Described a kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus, described probe holder traverse feed motor and probe holder vertical feed motor are servomotor。
Described a kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus, described feed mechanism (a) feeding transfer roller includes before feeding transfer roller after transfer roller and feeding, arranges before and after two roller-ways。
Described a kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus, described discharging transfer roller includes after discharging transfer roller before transfer roller and discharging。
Described a kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus, described probe holder vertical feed screw, probe holder traverse feed leading screw are ball-screw。
Advantages of the present invention and effect be:
Apparatus of the present invention are made up of feed mechanism, flaw detection mechanism and discharging mechanism。Feed mechanism includes feeding transfer roller, sensor and cylinder push-rod, and workpiece to be checked can be sent into flaw detection district；Flaw detection mechanism include frame, flaw detection district transfer roller, sensor, swiveling wheel to, cylinder, probe, probe holder traverse feed motor and ball-screw, probe holder vertical feed motor and ball-screw, water pump and water pipe, workpiece circumgyration can be realized and complete ultrasonic inspection, discharging mechanism includes sensor, cylinder push-rod, ash can and discharging transfer roller, qualified workpiece will be sent along discharging transfer roller, and defective workpiece will be pushed into ash can。Realizing automatic flaw detection and the sorting of medium-small diameter aluminium alloy shaft-like workpiece, plant automation degree is high, and accuracy of detection and detection efficiency are high。
Accompanying drawing explanation
Fig. 1 is the structural representation of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus；
Fig. 2 is the structural representation of flaw detection mechanism (b)。
Detailed description of the invention
Below in conjunction with accompanying drawing illustrated embodiment, the present invention is described in detail。
In figure: (a)-feed mechanism；(b)-flaw detection mechanism；(c)-discharging mechanism；Transfer roller before 1-feeding；Transfer roller after 2-feeding；3-feeding cylinder push rod；4-feed zone sensor；Transfer roller after 5-discharging；6-discharge zone sensor；7-discharging cylinder push-rod；8-ash can；Transfer roller before 9-discharging；10-frame, 11-detect a flaw transfer roller；12-motor；13-swiveling wheel；14-cylinder；15-detects a flaw zone sensors；16-probe holder traverse feed motor；17-probe holder vertical feed screw；18-probe holder vertical feed motor；19-probe holder traverse feed leading screw；20-water pump；21-water pipe；22-pops one's head in。
Before a certain aluminium alloy shaft-like workpiece is by the feeding of feed mechanism (a), transfer roller 1 arrives and specifies position and feed zone sensor 4 place, and sensor 4 sends signal；And when when receive flaw detection district specify flaw detection position namely detect a flaw the previous workpiece that zone sensors 15 place sends put in place signal, feeding cylinder push rod 3 just can push workpiece to be checked to rear feeding roller-way 2。
Workpiece is sent in flaw detection mechanism (b) by rear transfer roller 2, after workpiece arrives at flaw detection position, flaw detection zone sensors 15 sends signal, cylinder 14 push-out motor 12 and swiveling wheel are to 13, swiveling wheel 13 forms by two swiveling wheels, motor 12 drives swiveling wheel to rotate 13, thus driving the shaft-like workpiece between two swiveling wheels to produce circumgyration campaign。
Probe holder traverse feed motor 16 and feed screw 19 make probe 22 action in the horizontal direction, probe holder vertical feed motor 18 and feed screw 17 make probe 22 vertically action, flaw detection position is specified when arriving, water pump 20 works, under water spray coupled modes, probe 22 starts workpiece is carried out ultrasonic inspection。
After flaw detection terminates, probe holder traverse feed motor 16 and feed screw 19 action, probe holder vertical feeding mechanism motor 18 and feed screw 17 action simultaneously, the reset of common driving probe 22, water pump 20 quits work, cylinder 14 resets, and workpiece falls back in flaw detection transfer roller 11, and flaw detection transfer roller 11 rotates and transports workpiece and advances to discharging mechanism (c)。
When workpiece arrives in transfer roller 5 to discharge zone sensor 6 place after the discharging of discharging mechanism (c), sensor 6 sends workpiece and has put in place signal。Judging according to ultrasonic examination result, if zero defect, then workpiece is sent to next operation in transfer roller 9 after being pushed discharging by discharging cylinder push-rod 7；If existing defects, then workpiece is sent to ash can 8 by transfer roller after discharging 5。
Claims (5)
1. an aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus, it is characterized in that, described device includes feed mechanism (a), flaw detection mechanism (b) and discharging mechanism (c), and feed mechanism (a) includes before feeding transfer roller (2), feeding cylinder push rod (3) and feed zone sensor (4) after transfer roller (1) and feeding；Flaw detection mechanism (b) includes frame (10), flaw detection transfer roller (11), motor (12), swiveling wheel to (13), cylinder (14), flaw detection zone sensors (15), probe holder traverse feed motor (16), probe holder traverse feed leading screw (19), probe holder vertical feed motor (18), probe holder vertical feed screw (17), water pump (20), water pipe (21) and probe (22)；Discharging mechanism (c) includes before discharging transfer roller (9), discharge zone sensor (6), discharging cylinder push-rod (7) and ash can (8) after transfer roller (5), discharging；Feed mechanism (a), flaw detection mechanism (b) and discharging mechanism (c) are provided with three altogether and transmit line, and the installed in front of feeding transfer roller (1) has feeding cylinder push rod (3) and feed zone sensor (4)；Frame (10) top is provided with probe holder traverse feed motor (16) and feed screw (19), probe holder vertical feed motor (18) and feed screw (17), and after discharging, the rear side of transfer roller (5) is provided with discharging cylinder push-rod (7) and discharge zone sensor (6) arranges ash can (8) to the left。
2. a kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus according to claim 1, it is characterised in that described probe holder traverse feed motor (16) and probe holder vertical feed motor (18) are servomotor。
3. a kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus according to claim 1, it is characterised in that described feed mechanism (a) feeding transfer roller includes transfer roller (2), setting before and after two roller-ways after transfer roller (1) and feeding before feeding。
4. a kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus according to claim 1, it is characterised in that described discharging transfer roller includes after discharging transfer roller (9) before transfer roller (5) and discharging。
5. a kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus according to claim 1, it is characterised in that described probe holder vertical feed screw (17), probe holder traverse feed leading screw (19) are ball-screw。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610175062.5A CN105699489A (en) | 2016-03-25 | 2016-03-25 | Automatic ultrasonic flaw detection device of aluminum-alloy shaft type workpieces |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610175062.5A CN105699489A (en) | 2016-03-25 | 2016-03-25 | Automatic ultrasonic flaw detection device of aluminum-alloy shaft type workpieces |
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| CN105699489A true CN105699489A (en) | 2016-06-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610175062.5A Pending CN105699489A (en) | 2016-03-25 | 2016-03-25 | Automatic ultrasonic flaw detection device of aluminum-alloy shaft type workpieces |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107064299A (en) * | 2017-03-07 | 2017-08-18 | 沈阳化工大学 | A kind of thick-wall aluminum alloy pipe ultrasonic automatic flaw detection apparatus |
| CN108241022A (en) * | 2017-12-19 | 2018-07-03 | 宁波大学 | A kind of continous way on-line measuring device of shaft forgings defect |
| CN108845036A (en) * | 2018-07-10 | 2018-11-20 | 烟台鲁宝钢管有限责任公司 | A kind of side into it is vertical go out the double vehicle type steel tube supersonic flaw detecting equipment of crossbeam |
| CN109128669A (en) * | 2018-10-10 | 2019-01-04 | 滁州岳众汽车零部件有限公司 | A kind of assembly welding part charging method |
| CN110118823A (en) * | 2019-04-22 | 2019-08-13 | 燕山大学 | Ultrasonic flaw detecting device |
| CN111380959A (en) * | 2020-04-25 | 2020-07-07 | 南京肯纳检测技术有限公司 | High-precision ultrasonic flaw detection equipment and flaw detection method thereof |
| CN113680704A (en) * | 2021-10-25 | 2021-11-23 | 南通福美新材料有限公司 | Ultrasonic detection heat conductivity coefficient detection equipment |
| CN113816053A (en) * | 2021-09-02 | 2021-12-21 | 中铁物总资源科技有限公司 | Three-dimensional storage system and method for railway discarded wagon wheel pair |
| CN116574886A (en) * | 2023-06-13 | 2023-08-11 | 宁波市齐力特钢有限公司 | Steel quenching method |
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| JP2010044015A (en) * | 2008-08-18 | 2010-02-25 | Toshiba Corp | Device and method for detecting ultrasonic flaw in-jet pump |
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| CN205643252U (en) * | 2016-03-25 | 2016-10-12 | 沈阳化工大学 | Aluminum alloy axle class work piece ultrasonic wave automatic flaw detection device |
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2016
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Patent Citations (6)
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| JP2010044015A (en) * | 2008-08-18 | 2010-02-25 | Toshiba Corp | Device and method for detecting ultrasonic flaw in-jet pump |
| CN203011894U (en) * | 2012-12-25 | 2013-06-19 | 宝山钢铁股份有限公司 | Ultrasonic scanning device for detecting continuous casting billet sample in focused sound field |
| CN103336056A (en) * | 2013-07-04 | 2013-10-02 | 无锡莱林检测机械有限公司 | Gantry type steel tube ultrasonic flaw detector |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107064299A (en) * | 2017-03-07 | 2017-08-18 | 沈阳化工大学 | A kind of thick-wall aluminum alloy pipe ultrasonic automatic flaw detection apparatus |
| CN108241022A (en) * | 2017-12-19 | 2018-07-03 | 宁波大学 | A kind of continous way on-line measuring device of shaft forgings defect |
| CN108845036A (en) * | 2018-07-10 | 2018-11-20 | 烟台鲁宝钢管有限责任公司 | A kind of side into it is vertical go out the double vehicle type steel tube supersonic flaw detecting equipment of crossbeam |
| CN109128669A (en) * | 2018-10-10 | 2019-01-04 | 滁州岳众汽车零部件有限公司 | A kind of assembly welding part charging method |
| CN110118823A (en) * | 2019-04-22 | 2019-08-13 | 燕山大学 | Ultrasonic flaw detecting device |
| CN111380959A (en) * | 2020-04-25 | 2020-07-07 | 南京肯纳检测技术有限公司 | High-precision ultrasonic flaw detection equipment and flaw detection method thereof |
| CN111380959B (en) * | 2020-04-25 | 2023-03-10 | 南京肯纳检测技术有限公司 | High-precision ultrasonic flaw detection equipment and flaw detection method thereof |
| CN113816053A (en) * | 2021-09-02 | 2021-12-21 | 中铁物总资源科技有限公司 | Three-dimensional storage system and method for railway discarded wagon wheel pair |
| CN113680704A (en) * | 2021-10-25 | 2021-11-23 | 南通福美新材料有限公司 | Ultrasonic detection heat conductivity coefficient detection equipment |
| CN116574886A (en) * | 2023-06-13 | 2023-08-11 | 宁波市齐力特钢有限公司 | Steel quenching method |
| CN116574886B (en) * | 2023-06-13 | 2024-05-28 | 溧阳市金昆锻压有限公司 | Steel quenching method |
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Application publication date: 20160622 |
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