CN205643252U - Aluminum alloy axle class work piece ultrasonic wave automatic flaw detection device - Google Patents
Aluminum alloy axle class work piece ultrasonic wave automatic flaw detection device Download PDFInfo
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- CN205643252U CN205643252U CN201620235320.XU CN201620235320U CN205643252U CN 205643252 U CN205643252 U CN 205643252U CN 201620235320 U CN201620235320 U CN 201620235320U CN 205643252 U CN205643252 U CN 205643252U
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- flaw detection
- transfer roller
- feed
- discharging
- probe holder
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Abstract
The utility model provides an aluminum alloy axle class work piece ultrasonic wave automatic flaw detection device, relates to an ultrasonic inspection device, and feeding mechanism (a), the mechanism of detecting a flaw (b) and discharge mechanism (c) are equipped with three transmission lines altogether, and feed cylinder push rod (3) and pay -off district sensor (4) are installed to the front side of pay -off conveying roll table (1), probe frame cross feed motor (16) and feed screw (19), probe frame vertical feed motor (18) and feed screw (17) are installed to frame (10) upper portion, and the rear side that conveys roll table (5) after the ejection of compact is installed ejection of compact cylinder push rod (7) and the ejection of compact and is distinguished sensor (6) set up dump bin (8) on the left of it. Realize work piece circumgyration and accomplish ultrasonic flaw detection, qualified work piece will be followed ejection of compact conveying roll table and seen off, and unqualified work piece will be pushed the dump bin. The utility model discloses an automatic flaw detection and the letter sorting of well minor diameter aluminum alloy axle class work piece, the installation of automated degree is high, and it is high to detect precision and detection efficiency.
Description
Technical field
This utility model relates to a kind of ultrasonic flaw detecting device, particularly relates to a kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus.
Background technology
Ultrasonic inspection is as a kind of method of Non-Destructive Testing, in the case of not destroying workpiece, is used for judging detected workpiece whether existing defects.In producing for solution there is the problem that inefficiency is the highest with flaw detection precision in aluminium alloy axial workpiece manual flaw detection operation, invent this device, make the aluminium alloy axial workpiece after production directly can carry out automatic online flaw detection and sorting by this device, such that it is able to save labour force, improve flaw detection precision and production efficiency.
Summary of the invention
The purpose of this utility model is to provide a kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus, this device is provided with feed mechanism, flaw detection mechanism and discharging mechanism, achieving automatic flaw detection and the sorting of medium and small aluminium alloy shaft-like workpiece, automaticity is high, and accuracy of detection and detection efficiency are high.
The purpose of this utility model is achieved through the following technical solutions:
A kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus, described device includes feed mechanism (a), flaw detection mechanism (b) and discharging mechanism (c), and feed mechanism (a) includes before feeding transfer roller, feeding cylinder push rod and feed zone sensor after transfer roller and feeding；Flaw detection mechanism (b) include frame, flaw detection transfer roller, motor, rotation wheel to, cylinder, flaw detection zone sensors, probe holder traverse feed motor, probe holder traverse feed leading screw, probe holder vertical feed motor, probe holder vertical feed screw, water pump, water pipe and probe；Discharging mechanism (c) includes before discharging transfer roller, discharge zone sensor, discharging cylinder push-rod and ash can after transfer roller, discharging；Feed mechanism (a), flaw detection mechanism (b) and discharging mechanism (c) are provided with three altogether and transmit line, and the installed in front of feeding transfer roller has feeding cylinder push rod and feed zone sensor；Upper rack is provided with probe holder traverse feed motor and feed screw, probe holder vertical feed motor and feed screw, and after discharging, the rear side of transfer roller is provided with discharging cylinder push-rod and discharge zone sensor, arranges ash can to the left.
Described a kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus, described probe holder traverse feed motor and probe holder vertical feed motor are servomotor.
Described a kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus, described feed mechanism (a) feeding transfer roller includes before feeding transfer roller after transfer roller and feeding, arranges before and after two roller-ways.
Described a kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus, described discharging transfer roller includes after discharging transfer roller before transfer roller and discharging.
Described a kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus, described probe holder vertical feed screw, probe holder traverse feed leading screw are ball-screw.
Advantage of the present utility model with effect is:
Advantage of the present utility model with effect is:
This utility model device is made up of feed mechanism, flaw detection mechanism and discharging mechanism.Feed mechanism includes feeding transfer roller, sensor and cylinder push-rod, and workpiece to be checked can be sent into flaw detection district；Flaw detection mechanism include frame, flaw detection district transfer roller, sensor, rotation wheel to, cylinder, probe, probe holder traverse feed motor and ball-screw, probe holder vertical feed motor and ball-screw, water pump and water pipe, workpiece circumgyration can be realized and complete ultrasonic inspection, discharging mechanism includes sensor, cylinder push-rod, ash can and discharging transfer roller, qualified workpiece will be sent along discharging transfer roller, and defective workpiece will be pushed into ash can.Realizing automatic flaw detection and the sorting of medium-small diameter aluminium alloy shaft-like workpiece, plant automation degree is high, and accuracy of detection and detection efficiency are high.
Accompanying drawing explanation
Fig. 1 is the structural representation of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus；
Fig. 2 is the structural representation of flaw detection mechanism (b).
Detailed description of the invention
This utility model is described in detail by illustrated embodiment below in conjunction with the accompanying drawings.
In figure: (a)-feed mechanism；(b)-flaw detection mechanism；(c)-discharging mechanism；Transfer roller before 1-feeding；Transfer roller after 2-feeding；3-feeding cylinder push rod；4-feed zone sensor；Transfer roller after 5-discharging；6-discharge zone sensor；7-discharging cylinder push-rod；8-ash can；Transfer roller before 9-discharging；10-frame, 11-detect a flaw transfer roller；12-motor；13-rotates wheel；14-cylinder；15-detects a flaw zone sensors；16-probe holder traverse feed motor；17-probe holder vertical feed screw；18-probe holder vertical feed motor；19-probe holder traverse feed leading screw；20-water pump；21-water pipe；22-pops one's head in.
Before a certain aluminium alloy shaft-like workpiece is by the feeding of feed mechanism (a), transfer roller 1 arrives and specifies at position i.e. feed zone sensor 4, and sensor 4 sends signal；And when specifying the flaw detection position previous workpiece sent at zone sensors 15 of i.e. detecting a flaw to put in place in the case of signal receiving flaw detection district, feeding cylinder push rod 3 just can push workpiece to be checked to rear feeding roller-way 2.
Workpiece is sent to detect a flaw in mechanism (b) by rear transfer roller 2, after workpiece arrives at flaw detection position, flaw detection zone sensors 15 sends signal, cylinder 14 push-out motor 12 and rotation wheel are to 13, rotate wheel 13 to form by two rotation wheels, motor 12 drives to rotate to take turns and rotates 13, thus drives two shaft-like workpieces generation circumgyration campaigns rotated between wheel.
Probe holder traverse feed motor 16 and feed screw 19 make probe 22 action in the horizontal direction, probe holder vertical feed motor 18 and feed screw 17 make probe 22 vertically action, flaw detection position is specified when arriving, water pump 20 works, under water spray coupled modes, probe 22 starts workpiece is carried out ultrasonic inspection.
After flaw detection terminates, probe holder traverse feed motor 16 and feed screw 19 action, probe holder vertical feeding mechanism motor 18 and feed screw 17 action simultaneously, the reset of common driving probe 22, water pump 20 quits work, cylinder 14 resets, and workpiece falls back in flaw detection transfer roller 11, and flaw detection transfer roller 11 rotates and transports workpiece and advances to discharging mechanism (c).
When workpiece after the discharging of discharging mechanism (c) in transfer roller 5 at up to discharge zone sensor 6, sensor 6 sends workpiece and has put in place signal.Judge according to ultrasonic examination result, if zero defect, be then sent to next operation after workpiece is pushed discharging by discharging cylinder push-rod 7 in transfer roller 9；If existing defects, then workpiece is sent to ash can 8 by transfer roller after discharging 5.
Claims (5)
1. an aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus, it is characterized in that, described device includes feed mechanism (a), flaw detection mechanism (b) and discharging mechanism (c), and feed mechanism (a) includes before feeding transfer roller (2), feeding cylinder push rod (3) and feed zone sensor (4) after transfer roller (1) and feeding；Flaw detection mechanism (b) includes frame (10), flaw detection transfer roller (11), motor (12), rotates wheel to (13), cylinder (14), flaw detection zone sensors (15), probe holder traverse feed motor (16), probe holder traverse feed leading screw (19), probe holder vertical feed motor (18), probe holder vertical feed screw (17), water pump (20), water pipe (21) and probe (22)；Discharging mechanism (c) includes before discharging transfer roller (9), discharge zone sensor (6), discharging cylinder push-rod (7) and ash can (8) after transfer roller (5), discharging；Feed mechanism (a), flaw detection mechanism (b) and discharging mechanism (c) are provided with three altogether and transmit line, and the installed in front of feeding transfer roller (1) has feeding cylinder push rod (3) and feed zone sensor (4)；Frame (10) top is provided with probe holder traverse feed motor (16) and feed screw (19), probe holder vertical feed motor (18) and feed screw (17), and after discharging, the rear side of transfer roller (5) is provided with discharging cylinder push-rod (7) and discharge zone sensor (6) arranges ash can (8) to the left.
A kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus the most according to claim 1, it is characterised in that described probe holder traverse feed motor (16) and probe holder vertical feed motor (18) are servomotor.
A kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus the most according to claim 1, it is characterised in that described feed mechanism (a) feeding transfer roller includes transfer roller (2), setting before and after two roller-ways after transfer roller (1) and feeding before feeding.
A kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus the most according to claim 1, it is characterised in that described discharging transfer roller includes after discharging transfer roller (9) before transfer roller (5) and discharging.
A kind of aluminium alloy shaft-like workpiece ultrasonic automatic flaw detection apparatus the most according to claim 1, it is characterised in that described probe holder vertical feed screw (17), probe holder traverse feed leading screw (19) are ball-screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620235320.XU CN205643252U (en) | 2016-03-25 | 2016-03-25 | Aluminum alloy axle class work piece ultrasonic wave automatic flaw detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620235320.XU CN205643252U (en) | 2016-03-25 | 2016-03-25 | Aluminum alloy axle class work piece ultrasonic wave automatic flaw detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205643252U true CN205643252U (en) | 2016-10-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620235320.XU Expired - Fee Related CN205643252U (en) | 2016-03-25 | 2016-03-25 | Aluminum alloy axle class work piece ultrasonic wave automatic flaw detection device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105699489A (en) * | 2016-03-25 | 2016-06-22 | 沈阳化工大学 | Automatic ultrasonic flaw detection device of aluminum-alloy shaft type workpieces |
| CN114019025A (en) * | 2022-01-06 | 2022-02-08 | 南通辰同智能科技有限公司 | Efficient multi-station bearing roller ultrasonic flaw detection equipment |
-
2016
- 2016-03-25 CN CN201620235320.XU patent/CN205643252U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105699489A (en) * | 2016-03-25 | 2016-06-22 | 沈阳化工大学 | Automatic ultrasonic flaw detection device of aluminum-alloy shaft type workpieces |
| CN114019025A (en) * | 2022-01-06 | 2022-02-08 | 南通辰同智能科技有限公司 | Efficient multi-station bearing roller ultrasonic flaw detection equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161012 Termination date: 20170325 |