CN209334507U - A kind of automatic spheronizator - Google Patents
A kind of automatic spheronizator Download PDFInfo
- Publication number
- CN209334507U CN209334507U CN201821681901.1U CN201821681901U CN209334507U CN 209334507 U CN209334507 U CN 209334507U CN 201821681901 U CN201821681901 U CN 201821681901U CN 209334507 U CN209334507 U CN 209334507U
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- wheel
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- locating
- clamping
- plc controller
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Abstract
The utility model discloses a kind of automatic spheronizators, including rack and PLC controller, the PLC controller is set to the side of rack, the rack, which is equipped with, is used for the round as a ball molding rotary wheel device of workpiece, eddy-current crack detector and hydraulic cylinder for detection workpieces, the rotary wheel device includes moveable adjustment wheel and the locating wheel for positioning workpiece, the workpiece is placed between adjustment wheel and locating wheel, the top of locating wheel is arranged in the adjustment wheel, the adjustment wheel is connected with hydraulic cylinder, and the hydraulic cylinder and eddy-current crack detector are electrically connected with PLC controller respectively.The utility model is adapted to process the round as a ball product of various sizes of tubing or plate, different rolling circle radius by adjusting the movement of wheel so that adjusting the interval between wheel and locating wheel, in addition eddy-current crack detector can detecte it is round as a ball after workpiece quality, guarantee that waste product or substandard products do not come into the market.
Description
Technical field
The utility model relates to metal product technical field of processing equipment, in particular to a kind of cold-working, the degree of automation compared with
High automatic spheronizator.
Background technique
With the development of society, diversification, plate is presented in the demand of plate or tubing in daily life or industrial application
Form be no longer only limitted to flat, the plate or tubing of cylindrical structure normalization increasingly in the part of various industries, therefore,
The plate or tubing of cylindrical structure are obtained, must just carry out round as a ball operation to plate or tubing.
But in the prior art, a spheronizator usually only adapts to use a kind of specifications and models plate or tubular object extruding, and
In actual production, the panel material or tubing of a variety of different size models are essentially used, while also may require that production not
With the round as a ball product of rolling circle radius, thus, it is necessary to the spheronizator of more different models, which substantially increases sheet fabrication at
This, while in a kind of work of the spheronizator of model, there is no need to the spheronizators of processing just to leave unused for other, so that utilization rate of equipment and installations
It is lower；In addition, having to the quality of plate, machined surface not damaged after spheronizator in the prior art carries out round as a ball processing to plate
All do not carry out unified detection, only product it is for consumer use after can just learn its quality, just will affect if there is substandard products
To the use of consumer, the loss in economy and fame is brought to manufacturing enterprise.
Summary of the invention
A variety of radiuses different tubing or thickness can be processed the technical problem to be solved by the present invention is to provide a kind of
The spheronizator for needing the round as a ball product of different rolling circle radius can be processed in the spheronizator of different plate again；Meanwhile the spheronizator is also
It whether there is the eddy-current crack detector of defect quality equipped with the workpiece after processing can be detected, in the presence of solving the prior art
Technical problem.
In order to solve the above-mentioned technical problem, the technical solution of the utility model are as follows: a kind of automatic spheronizator, including rack and
PLC controller, the PLC controller be set to rack side, it is characterised in that: the rack be equipped with for workpiece it is round as a ball at
The rotary wheel device of type, eddy-current crack detector and hydraulic cylinder for detection workpieces, the rotary wheel device include moveable adjustment
Wheel and the locating wheel for positioning workpiece, the workpiece are placed between adjustment wheel and locating wheel, and the adjustment wheel setting is positioning
The top of wheel, the adjustment wheel are connected with hydraulic cylinder, and the hydraulic cylinder and eddy-current crack detector are electrically connected with PLC controller respectively
It connects.
Further, the rack is equipped with for adjusting the mobile sliding slot of wheel.
Further, the adjustment wheel includes for being oriented to the round as a ball pinch roller of workpiece and for the first clamping of clamping workpiece
Wheel, the second clamping wheel and third clamping wheel, three clamping wheels are respectively positioned in same horizontal line.
Further, the locating wheel includes the first locating wheel, the second locating wheel and third locating wheel, three positioning
Wheel is respectively positioned in same horizontal line.
Further, second clamping wheel and the second locating wheel are located on same longitudinal axis, the third clamping wheel
It is located on same longitudinal axis with third locating wheel, the pinch roller, the first clamping wheel and triangular in shape point of the first locating wheel three
Cloth.
Compared with prior art, the beneficial effects of the utility model are.
(1) the PLC controller control hydraulic cylinder of the utility model drives adjustment wheel movement, adjusts the movement of wheel so that adjustment
Interval between wheel and locating wheel is adapted to process the round as a ball production of various sizes of tubing or plate, different rolling circle radius
Product reach round as a ball on a spheronizator and go out to be suitble to the round as a ball product technology effect of a variety of plates or tubing or different rolling circle radius
Fruit, use scope is wide, adaptable.
(2) the utility model adds an eddy-current crack detector, to detect round as a ball rear work under the control of PLC controller
The processing quality of part.
(3) the utility model replaces traditional manual operation using hydraulic cylinder, to drive under the control of PLC controller
Hydraulic cylinder, hydraulic cylinder can accurately drive adjustment wheel to move up and down, reach quick-adjustsing purpose, improve the efficiency of production.
Detailed description of the invention
Fig. 1 is the main view of the utility model.
Status diagram when Fig. 2 is utility model works.
Detailed description of the invention: rack 1, rotary wheel device 2, eddy-current crack detector 3, PLC controller 4, hydraulic cylinder 5, workpiece 6, sliding slot
11, adjustment wheel 21, locating wheel 22, eddy current inspection detector 31, pinch roller 210, the first clamping wheel 211, the second clamping wheel 212, the
Three clamping wheels 213, the first locating wheel 221, the second locating wheel 222, third locating wheel 223.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
As depicted in figs. 1 and 2, a kind of automatic spheronizator, including rack 1 and PLC controller 4, the PLC controller 4 are set
In the side of rack 1, the rack 1 is equipped with for the round as a ball molding rotary wheel device 2 of workpiece 6, for the vortex of detection workpieces 6
Failure detector 3 and multiple hydraulic cylinders 5, the multiple hydraulic cylinder 5 and eddy-current crack detector 3 are electrically connected with PLC controller 4 respectively,
Eddy-current crack detector 3 includes eddy current inspection detector 31, is examined using the eddy current inspection prior art to the workpiece 6 after round as a ball
It surveys, detection workpiece 6 will be controlled with the presence or absence of mass defects such as ruptures after detection in result feedback to PLC controller 4 and in PLC
The display screen of device 4 is shown, can be carried out control to the quality of workpiece 6, be reduced waste product and substandard products are flowed into market.
The rotary wheel device 2 includes that 21 and the locating wheel 22 for positioning workpiece 6 are taken turns in the adjustment being connected with hydraulic cylinder 5, right
Ying Di, the rack 1 are equipped with the sliding slot 11 for adjusting 21 longitudinal movement of wheel, it follows that the control in hydraulic cylinder 5 is lowered
Whole wheel 21 can be moved along the longitudinal direction of sliding slot 11, achieve the purpose that adjust position.And it adjusts wheel 21 and is arranged in locating wheel 22
Top, purpose be obviously can from top to bottom be adjusted by adjusting wheel 21 one be suitble to workpiece 6 can be driven mobile away from
From H, in other words, distance H also needs to reach plate and tubing while being suitble to the diameter of plate thickness or tubing and is clamping
Friction is generated between wheel and locating wheel, convenient for conveying, as shown in Figure 2.
Specifically, as shown in Figure 1, adjustment wheel 21 includes for being oriented to the round as a ball pinch roller 210 of workpiece 6 and for clamping
The first clamping wheel 211, the second clamping wheel 212 and the third clamping wheel 213 of workpiece 6, three clamping wheels are respectively positioned on same water
On horizontal line, the pinch roller 210, the first clamping wheel 211, the second clamping wheel 212 and third clamping wheel 213 are respectively by different hydraulic
Cylinder 5 controls, and the different directions stroke of each clamping wheel is uniformly controlled convenient for PLC controller 4, what reduction was spent because manually adjusting
Time accomplishes also improve production efficiency while precise positioning.
In addition, the locating wheel 22 includes the first locating wheel 221, the second locating wheel 222 and third locating wheel 223, it is described
First locating wheel 221, the second locating wheel 222 and third locating wheel 223 are each attached in rack 1, since the workpiece 6 processed is
Tubing or plate, in order to keep the depth of parallelism of workpiece 6, three locating wheels are respectively positioned in same horizontal line, guarantee workpiece 6
It is unlikely to deform.
As an improvement, second clamping wheel 212 and the second locating wheel 222 are located on same longitudinal axis, the third
Clamping wheel 213 and third locating wheel 223 are located on same longitudinal axis, are to make the first folder based on above-mentioned this technical solution
Hold the distance between wheel 211 and the first the distance between locating wheel 221 H, the second clamping wheel 212 and the second locating wheel 222 H and the
The distance between three locating wheels 223 and third clamping wheel 213 H guarantee consistency, keep workpiece 6 steady when moving.
In the present embodiment, PLC controller setting pinch roller 210 and the first folder are first passed through according to the diameter for processing round as a ball product
The lateral axial distance L between wheel 211 is held, i.e. pinch roller 210 is longitudinal with the direction A in Fig. 1 or the direction B under PLC controller control
It is mobile, until adjusting the round as a ball product for being suitble to rolling diameter, the pinch roller 210, the first clamping wheel 211 and the first locating wheel 221
Three's distribution triangular in shape produces plate using the variation of workpiece relative position and rotary motion according to 3 points at round principle
Raw continuous plastic deformation, to obtain the workpiece of predetermined shape, in other words by adjust pinch roller 210 and the first clamping wheel 211 it
Between lateral axial distance L can realize to obtain the round as a ball product of different rolling circle radius.Specifically, when workpiece 6 and pinch roller 210
When conflict, the moment under the control of PLC controller of pinch roller 210 is mobile toward the direction B and rotates clockwise so that workpiece 6 is to backspin
Turn, while in the first clamping wheel 211 clockwise and under the drive counterclockwise of the first locating wheel 221, workpiece 6 is by the first locating wheel
221 synchronous drives are then processed into cylindrical shape, see Fig. 2 to generate continuous deformation along the first locating wheel 221.
The working principle of the utility model；
Step 1: starting machine, defeated by the radius distance value of workpiece 6 and round as a ball product material thickness value according to drawing requirement
Enter into PLC controller 4, PLC controller 4 transmits a signal on hydraulic cylinder 5 according to input value, is correspondingly connected with the first clamping wheel
211 hydraulic cylinder 5, the hydraulic cylinder 5 for connecting the second clamping wheel 212 and the hydraulic cylinder 5 for connecting third clamping wheel 213, three hydraulic
First clamping wheel 211 of the synchronous driving of cylinder 5, the second clamping wheel 212 and third clamping wheel 213, press from both sides the first clamping wheel 211, second
Wheel 212 and third the clamping wheel 213 identical distance of the slide downward in sliding slot 11 respectively are held, so that the first clamping wheel 211 and the
The interval H between interval H, the second clamping wheel 212 and the second locating wheel 222, third clamping wheel 213 between one locating wheel 221
Interval H between third locating wheel 223 is adapted to the passing through and because producing between each clamping wheel and locating wheel and workpiece 6 of workpiece 6
Raw friction and effectively to draw workpiece 6 mobile；
Step 2: the rolling circle radius of round as a ball product is arranged, i.e. setting pinch roller 210 direction A and direction B in Fig. 1 is longitudinally moved
Stroke between dynamic, i.e. lateral axial distance L between control pinch roller 210 and the first clamping wheel 211, the pinch roller 210, first
Clamping wheel 211, the second clamping wheel 212 and third clamping wheel 213 deasil rotate, the first locating wheel 221, the second locating wheel
222 and third locating wheel 223 widdershins rotate, convenient for the unified direction conveying workpieces 6 toward pinch roller 210.
Step 3: passing sequentially through the first clamping wheel 211 and the first locating wheel respectively when workpiece 6 is successively from right toward moving left
Interval H, third clamping wheel 213 and the third between interval H, the second clamping wheel 212 and the second locating wheel 222 between 221 is fixed
Interval H between position wheel 223, under the rubbing action between each locating wheel and clamping wheel and workpiece 6, the work 6 will be from the right side
Side is conveyed toward left side.
Step 4: 210 moment of pinch roller is declined when the port part of workpiece 6 is delivered to pinch roller 210 with the direction B, so that
Workpiece 6 can continue to rotate to form cylinder around the first locating wheel 221 under the blocking and clockwise rolling of pinch roller 210
Structure, and then complete to see figure 1 and figure 2 the spheronization process of workpiece 6.
Step 5: will test result after eddy current inspection detector 31 detects the workpiece 6 after processing and be sent to PLC controller 4
And will test as the result is shown on the screen, worker can show result screening workpiece 6 according to PLC controller 4, avoid waste product and substandard products
It is flowed into market.
The preferred embodiments of the present invention have been described in detail above.It should be appreciated that the ordinary skill people of this field
Member according to the present utility model can conceive without creative work makes many modifications and variations.Therefore, all this technology necks
Technical staff passes through logic analysis, reasoning or limited reality according to the design of the utility model on the basis of existing technology in domain
Available technical solution is tested, it all should be within the scope of protection determined by the claims.
Claims (5)
1. a kind of automatic spheronizator, including rack (1) and PLC controller (4), the PLC controller (4) is set to rack (1)
Side, it is characterised in that: the rack (1) is equipped with for workpiece (6) round as a ball molding rotary wheel device (2), for detecting work
The eddy-current crack detector (3) and hydraulic cylinder (5) of part (6), the rotary wheel device (2) include moveable adjustment wheel (21) and are used for
The locating wheel (22) of workpiece (6) is positioned, the workpiece (6) is placed between adjustment wheel (21) and locating wheel (22), the adjustment wheel
(21) setting is connected in the top of locating wheel (22), the adjustment wheel (21) with hydraulic cylinder (5), the hydraulic cylinder (5) and vortex
Failure detector (3) is electrically connected with PLC controller (4) respectively.
2. automatic spheronizator according to claim 1, it is characterised in that: the rack (1) is equipped with for adjusting wheel
(21) mobile sliding slot (11).
3. automatic spheronizator according to claim 2, it is characterised in that: the adjustment wheel (21) includes for being oriented to workpiece
(6) round as a ball pinch roller (210) and the first clamping wheel (211), the second clamping wheel (212) and the third folder for clamping workpiece (6)
It holds wheel (213), three clamping wheels are respectively positioned in same horizontal line.
4. automatic spheronizator according to claim 3, it is characterised in that: the locating wheel (22) includes the first locating wheel
(221), the second locating wheel (222) and third locating wheel (223), three locating wheels are respectively positioned in same horizontal line.
5. automatic spheronizator according to claim 4, it is characterised in that: second clamping wheel (212) and the second positioning
Wheel (222) is located on same longitudinal axis, and the third clamping wheel (213) and third locating wheel (223) are located at same longitudinal axis
On line, the pinch roller (210), the first clamping wheel (211) and the first locating wheel (221) three distribution triangular in shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821681901.1U CN209334507U (en) | 2018-10-17 | 2018-10-17 | A kind of automatic spheronizator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821681901.1U CN209334507U (en) | 2018-10-17 | 2018-10-17 | A kind of automatic spheronizator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209334507U true CN209334507U (en) | 2019-09-03 |
Family
ID=67746352
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821681901.1U Expired - Fee Related CN209334507U (en) | 2018-10-17 | 2018-10-17 | A kind of automatic spheronizator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209334507U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115351623A (en) * | 2022-09-14 | 2022-11-18 | 河海大学常州校区 | Adjustable medical hypotube grinding equipment |
-
2018
- 2018-10-17 CN CN201821681901.1U patent/CN209334507U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115351623A (en) * | 2022-09-14 | 2022-11-18 | 河海大学常州校区 | Adjustable medical hypotube grinding equipment |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190903 Termination date: 20201017 |
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| CF01 | Termination of patent right due to non-payment of annual fee |