CN107064299A - A kind of thick-wall aluminum alloy pipe ultrasonic automatic flaw detection apparatus - Google Patents
A kind of thick-wall aluminum alloy pipe ultrasonic automatic flaw detection apparatus Download PDFInfo
- Publication number
- CN107064299A CN107064299A CN201710131848.1A CN201710131848A CN107064299A CN 107064299 A CN107064299 A CN 107064299A CN 201710131848 A CN201710131848 A CN 201710131848A CN 107064299 A CN107064299 A CN 107064299A
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- Prior art keywords
- thick
- aluminum alloy
- water tank
- frame
- wall aluminum
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/26—Arrangements for orientation or scanning by relative movement of the head and the sensor
- G01N29/275—Arrangements for orientation or scanning by relative movement of the head and the sensor by moving both the sensor and the material
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/023—Solids
- G01N2291/0234—Metals, e.g. steel
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/028—Material parameters
- G01N2291/0289—Internal structure, e.g. defects, grain size, texture
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Acoustics & Sound (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
A kind of thick-wall aluminum alloy pipe ultrasonic automatic flaw detection apparatus, is related to a kind of ultrasonic flaw detecting device, and described device includes frame(1), roller(2), detection water tank(3), support frame(4), probe holder(5), feeler lever(6), dispenser(7), marking device(8), three grab chuck(9), thick-wall aluminum alloy pipe(10), live spindle(11);Placing aluminium alloy thick-walled pipe on rod, rod is installed in the frame;Water tank is installed in above frame by bolt;Probe holder is arranged on above water tank, is located in Z, Y-axis, and peace is by dress probe rod on probe holder, and support frame is together with welding machine frame;Three grab chuck on support frame, and three grab chuck is connected on Z axis by ball-screw, clamping workpiece on scroll chuck.Apparatus of the present invention can realize the full-automatic high precision detection to aluminium alloy path thick-walled pipe, and simple to operate, it is easy to debug, stability is high, and detection efficiency is high, meets customer need.
Description
Technical field
The present invention relates to a kind of ultrasonic flaw detecting device, more particularly to a kind of aluminium alloy path thick-walled pipe water logging ultrasound is visited
Hinder device.
Background technology
Automatic flaw detection is the important means for carrying out quality inspection during modern industry is produced to product in non-destructive testing technology
One of.Ultrasonic wave in being detected material when propagating, the propagation of the change of the acoustic characteristic and interior tissue of material to ultrasonic wave
Certain influence is produced, pulse reflection method is mainly used when to thick-walled pipe defects detection, pulse reflection method refers to surpass pulse
After sound wave incident to detected member, the interface such as defect and detected member on the interface of sound resistance difference is traveled to)When, produce
Reflection sound wave, according to during the sound of the back wave and the feature such as amplitude judges the side of detected member internal flaw and material character
Method.
The content of the invention
It is an object of the invention to provide a kind of thick-wall aluminum alloy pipe ultrasonic automatic flaw detection apparatus, filled on feeler lever of the present invention
There is automatic positioning equipment, detection water journey can be automatically set, the automatic detection to aluminium alloy path thick-walled pipe can be realized, operated
Simply, it is easy to debug, stability is high, and detection efficiency is high.
The purpose of the present invention is achieved through the following technical solutions:
A kind of thick-wall aluminum alloy pipe ultrasonic automatic flaw detection apparatus, described device include frame, roller, detection water tank, support frame,
Probe holder, feeler lever, dispenser, marking device, three grab chuck, thick-wall aluminum alloy pipe, live spindle;Rod is installed in the frame
Placing aluminium alloy thick-walled pipe on son, rod;The water tank is installed in above frame by bolt;The probe holder is arranged on water tank
Above, it is located in Z, Y-axis, peace is by dress probe rod on probe holder, and support frame is together with welding machine frame;Three, which grab chuck, is arranged on branch
On support, three grab chuck is connected on Z axis by ball-screw, clamping workpiece on scroll chuck, and water, chuck work are filled in water tank
Do not had by water, motor connection chuck, probe enters in water to be detected to thick-wall aluminum alloy pipe.
A kind of described thick-wall aluminum alloy pipe ultrasonic automatic flaw detection apparatus, the water tank is mutually solely with workpiece rotary shaft
Vertical two parts.
A piece probe rod is installed on a kind of described thick-wall aluminum alloy pipe ultrasonic automatic flaw detection apparatus, the probe holder,
The probe rod rotates shape in indexing, and multiple different types of probes are filled thereon.
Advantages of the present invention is with effect:
Aluminium alloy path thick-walled pipe rod ultrasonic automatic flaw detection apparatus of the present invention, can realize body all standing, without end blind area
Automate homogeneous tube detection.Simple to operate, it is easy to debug, stability is high, and detection efficiency is high, meets customer need.
Brief description of the drawings
Fig. 1 is the structural representation of aluminium alloy path thick-walled pipe water logging supersonic automatic flaw detector of the present invention;
Fig. 2 is the front view of shown aluminium alloy path thick-walled pipe water logging supersonic automatic flaw detector;
Fig. 3 is the right figure of shown aluminium alloy path thick-walled pipe water logging supersonic automatic flaw detector;
Fig. 4 is the top view of shown aluminium alloy path thick-walled pipe water logging supersonic automatic flaw detector;
The mark of each part is as follows in accompanying drawing:1st, frame, 2, roller, 3, detection water tank 4, support frame, 5, probe holder, 6, feeler lever,
7th, dispenser, 8 marking devices, 9, three grab chuck, and 10, thick-wall aluminum alloy pipe, 11, live spindle.
Embodiment
The present invention is described in detail for illustrated embodiment below in conjunction with the accompanying drawings.
Fig. 1 is referred to Fig. 4, a kind of aluminium alloy path thick-walled pipe water logging supersonic automatic flaw detector, including:Frame
1, placing aluminium alloy thick-walled pipe 10 on rod 2, the rod is installed in the frame, water tank is detected, the water tank passes through bolt
It is installed in above frame 1, probe holder 5, the probe holder 5 is arranged on above detection water tank 3, and the probe holder can be in Z, Y-axis
90 degree of indexing rotations, marking device can be realized by feeler lever 6, the feeler lever is filled by doing peace on linear uniform motion, the probe holder 5
On feeler lever, mark is carried out to qualified workpiece.Support frame 4, support frame as described above 4 welds together with frame 1, and three grab chuck
9, described three grab chuck on support frame 5, and described three grab chuck 9 drives the up and down motion realized in Z axis by ball-screw,
Water is filled in clamping thick-wall aluminum alloy pipe 10 on the scroll chuck 9, the detection water tank, three grab chuck on support frame along Z
Axle is moved up and down, and workpiece is moved downward until workpiece was not had by water during detection, and motor drives chuck rotation.The probe enters water
In defects detection is carried out to thick-wall aluminum alloy pipe, carry out mark for up-to-standard workpiece after the completion of detection.
In addition, being provided with slide rail on the water tank, the probe can be moved back and forth by the way that slide rail is front and rear on water tank.
In addition, installing marking device on the feeler lever, marking device carries out mark just for up-to-standard products.
In addition, the feeler lever is arranged on dispenser, dispenser drives the complete segmentation motion in 90 ° of feeler lever.
In addition, the rotating device includes live spindle 11, the aluminium closes thick-walled pipe 10 and put in live spindle 11.
Thick-wall aluminum alloy pipe supersonic automatic flaw detector concrete operating principle of the present invention is as follows:By thick-wall aluminum alloy pipe 10
It is positioned in the conveying device of roller 2, thick-wall aluminum alloy pipe is installed into three manually grabs on chuck, presses start button, main shaft 11
Detection water tank 3 is moved down along X-axis until workpiece is fully immersed in water, main shaft 11 starts to rotate, while probe holder is along Y-axis
Uniform motion is automatically performed the positioning of water journey.Feeler lever 6 enters to move up and down in water along Z axis, and dispenser 7 drives feeler lever 6 to revolve successively
Turn 90 °, to thick-wall aluminum alloy pipe 10 exist be layered, transverse direction, longitudinal defect are detected, and preserve flaw detection report.Main shaft 11
Stalling, detection water tank 3 is removed along Z axis, rises to specified location stopping, now marking device 8 is to qualified thick-wall aluminum alloy pipe 10
Mark is carried out, thick-wall aluminum alloy pipe 10 is grabbed from three sorting is removed and completed on chuck 9 manually.Feeler lever 6 rises, and probe holder 5 is along Y
Axle is moved back to initial position, and a testing process terminates.
Claims (3)
1. a kind of thick-wall aluminum alloy pipe ultrasonic automatic flaw detection apparatus, it is characterised in that described device includes frame(1), roller
(2), detection water tank(3), support frame(4), probe holder(5), feeler lever(6), dispenser(7), marking device(8), three grab chuck
(9), thick-wall aluminum alloy pipe(10), live spindle(11);Placing aluminium alloy thick-walled pipe on rod, rod is installed in the frame;
Water tank is installed in above frame by bolt;Probe holder is arranged on above water tank, is located in Z, Y-axis, and peace is visited by dress on probe holder
Head rod, support frame is together with welding machine frame;Three grab chuck on support frame, and three grab chuck is connected to Z by ball-screw
On axle, clamping workpiece on scroll chuck fills water in water tank, chuck work was not had by water, motor connection chuck, and probe enters water
In to thick-wall aluminum alloy pipe detect.
2. a kind of thick-wall aluminum alloy pipe ultrasonic automatic flaw detection apparatus according to claim 1, it is characterised in that described
Water tank and workpiece rotary shaft are separate two parts.
3. a kind of thick-wall aluminum alloy pipe ultrasonic automatic flaw detection apparatus according to claim 1, it is characterised in that described
A piece probe rod is installed, the probe rod rotates shape in indexing, multiple different types of probes are filled thereon on probe holder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710131848.1A CN107064299A (en) | 2017-03-07 | 2017-03-07 | A kind of thick-wall aluminum alloy pipe ultrasonic automatic flaw detection apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710131848.1A CN107064299A (en) | 2017-03-07 | 2017-03-07 | A kind of thick-wall aluminum alloy pipe ultrasonic automatic flaw detection apparatus |
Publications (1)
Publication Number | Publication Date |
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CN107064299A true CN107064299A (en) | 2017-08-18 |
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CN201710131848.1A Withdrawn CN107064299A (en) | 2017-03-07 | 2017-03-07 | A kind of thick-wall aluminum alloy pipe ultrasonic automatic flaw detection apparatus |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202974951U (en) * | 2012-11-26 | 2013-06-05 | 桂林电子科技大学 | Ultrasonic automatic detection system |
CN105699489A (en) * | 2016-03-25 | 2016-06-22 | 沈阳化工大学 | Automatic ultrasonic flaw detection device of aluminum-alloy shaft type workpieces |
-
2017
- 2017-03-07 CN CN201710131848.1A patent/CN107064299A/en not_active Withdrawn
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202974951U (en) * | 2012-11-26 | 2013-06-05 | 桂林电子科技大学 | Ultrasonic automatic detection system |
CN105699489A (en) * | 2016-03-25 | 2016-06-22 | 沈阳化工大学 | Automatic ultrasonic flaw detection device of aluminum-alloy shaft type workpieces |
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WW01 | Invention patent application withdrawn after publication |
Application publication date: 20170818 |
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WW01 | Invention patent application withdrawn after publication |