A kind of vertical roll-in rubbish water removal device
Technical field
The present invention relates to a kind of rolling equipment, more specifically a kind of vertical roll-in rubbish water removal device for processing municipal refuse。
Background technology
Along with growth in the living standard, the problem of urban garbage disposal difficulty increasingly highlights, in recent years, utilize domestic waste as raw material with mix combustible material and make combustible granules and burn, effectively replace the process domestic waste filling relatively environmental protection on the one hand, combustible granules is burned and can be utilized by heat power station or boiler on the one hand, waste residue after burning can make fertilizer, thus realizing refuse reclamation, at domestic waste in the process making granule, municipal refuse needs to mix with combustible material and granulate through being broken into powder, broken process typically requires pulverizes raw material through roll squeezer, roll squeezer is retrieved by the present inventor, find following discloses document:
Chinese patent 1, title: roll squeezer;Application number: 200680007193.7;The applying date: 2006-01-30;Applicant: Koeppern Entwicklungs GmbH;Address: Hattingen, Germany city;Summary: roll squeezer, particularly high pressure roll press, it has: the roller of two anti-phase rotations, is positioned at frame;One pay-off and a fixed panel; axial arranged along roll gap of wherein said fixed panel; in order to make roll squeezer need not exert great efforts its adjustment or dismounting; fixed panel and pay-off are movably disposed within frame; wherein; fixed panel and pay-off are linked together by a moveable slide unit, and move together with slide unit。
Chinese patent 2, title: roll squeezer;Application number: 200910133201.8;The applying date: 2009-03-27;Applicant: Andritz Kuesters GmbH;Address: Germany's Clayfield;Summary: one has the roll squeezer (1) of the first pressure roller (3) and the second pressure roller (5), this first pressure roller (3) and the second pressure roller (5) construct gap press (7) each other, wherein pressure roller (3, 5) first end is supported on the support of bearing (23 being mutually adjacently, 25) in, this support of bearing (23, 25) be fixed in over each other, make them when constructing clutch shaft bearing carrier unit (35) at pressure roller (3, 5) longitudinal direction will not move with respect to one another, wherein clutch shaft bearing carrier unit (35) is entirely around having a perpendicular to pressure roller (3, 5) first swivel bearing (39) of the rotation axis of longitudinal direction and be rotatably fixed and be supported in frame (37)。
Chinese patent 3, title: roll squeezer;Application number: 201420553197.7;The applying date: 2014-09-24;Applicant: power tool accessory factory of nation of Wenling city hundred (general partnership);Address: 317500 Xin Xi villages, strand town of Wenling city, City of Taizhou 72;Summary: the invention discloses a kind of roll squeezer, support opposite side is provided with drawing mechanism, and drawing mechanism includes discharging rotating disk and discharging support, and discharging turntable rotation is arranged on discharging support, and discharging rotating disk sidewall circumference is provided with at least two discharging hopper。The active roller will put after electric motor starting rotates, when workpiece being placed in the working clearance between active roller and return idler as workman, such active roller will drive return idler to rotate by workpiece, thus in the side that workpiece is driven from the side with feed arrangement of roll squeezer drawing mechanism。At this moment the workpiece after having rolled will slide in the storing cavity of discharging hopper by the effect of inertia force along U-lag, when workpiece stores the storing cavity of full whole discharging hopper, the workpiece completing processing will promote the discharging rotating disk of drawing mechanism to rotate by the effect of inertia, thus rotating lower mutually for the discharging hopper storing full workpiece, complete blanking。
Chinese patent 4, title: roll squeezer;Application number: 201320006865.X;The applying date: 2013-01-08;Applicant: Jie Tuolang limited energy company;Address: South Australia state,Australia;Summary: the present invention provides a kind of roll squeezer, and it has the roller with fluctuating peripheral surface, and paddy process is rotated to provide efficient compacting by roller with timing peak, it is adaptable to high-moisture low-order coal or other carbonaceous material are changed into the resistance to aquatic products of high energy。When raw material is had the roll-in mechanical ramming of the roller of defined outline to move inherent moisture and to disintegrate major part interstitial interstitial space, the moisture of movement can remove by cold drying to form the product resisting re-absorption water or other liquid。Promotion low-order coal is used for liquefying and vaporizing by the roller of the present invention and roll squeezer。
From above-mentioned document, common roll squeezer majority adopts feeding vertical, and does not possess drain function and anticorrosive function, causes in pelletization, raw material dewaters not in place, granule water content is too high, and calorific value is greatly reduced, and the composition of domestic waste is complex, acidity is bigger, water content is higher, it is impossible to long-time normal operation, and this is to cause utilizing the scheme that domestic waste makes combustible granules for raw material to carry out difficult one of the main reasons。
Additionally, current open source literature has no and is reported in the content that garbage processing procedure adopts roll squeezer that the rubbish that humidity is bigger is dewatered。
Summary of the invention
It is an object of the invention to provide a kind of vertical roll-in rubbish water removal device, solve current conventional roll press when roll-in municipal refuse cannot effective solid-liquid separation, rolling pressure is not enough, the problem that energy consumption is high。
Technical scheme provided by the invention is as follows:
Described vertical roll-in rubbish water removal device includes, motor, hydraulic means, roller and frame, it is characterized in that: described vertical roll-in rubbish water removal device also includes dewater roller, vacuum water suction pump and rhone, motor is connected with the fixed axis gear in frame, fixed axis gear is connected with roller and the roller that dewaters respectively, roller is located at above the roller that dewaters, roller is connected with the hydraulic means being arranged on frame both sides, the roller both sides that dewater are provided with suction hole, suction hole is connected with vacuum water suction pump, is provided with rhone and discharge outlet bottom frame。
The described roller that dewaters includes squeezing water hole, suction hole, bearing and water cavity, and squeezing water hole diameter is the cylindricality of 2-5mm, and every 4 is one group of parallel connection, it is distributed in the upper and lower both sides of the roller that dewaters, dewatering and have cylindrical water cavity in the middle of roller, two ends are equipped with bearing, and on bearing, distribution has 4 oval suction holes。
Described roller and the roller surfaces that dewaters all have rustless steel anticorrosive coat, turn to contrary during work。
Described fixed axis gear adopts helical teeth, tilts > 10 °。
The method of operation of this vertical roll-in rubbish water removal device is as follows:
During electric motor starting, driven by motor fixed axis gear rotates, fixed axis gear drives roller and the roller that dewaters to rotate in opposite directions respectively, enter from the gap in the middle of roller and the roller that dewaters through broken garbage raw material, send from the other end after being dewatered by high-pressure extrusion, the waste water major part that garbage raw material is squeezed out flows in rhone along the roller surfaces that dewaters, fraction is entered in roller by the squeezing water hole at the roller two ends that dewater, due to gravitational effect, effluent part in roller is discharged from the squeezing water hole immediately below forwarding to, in roller fraction waste water by the suction hole of both sides owing to the effect of vacuum water suction pump is drawn out of。
Present invention have an advantage that
(1) first rubbish is carried out the process that dewaters by the present invention, utilizes the rubbish roll squeezer that dewaters municipal refuse carries out squeezing to pulverize, removes most moisture in municipal refuse, make rubbish wet weight lower than 30%, and technique advantages of simple, cost is low;And the method for conventional incineration garbage disposal is directly the rubbish of water content directly to be entered stove, consuming energy high especially, combustion process also needs to add coal or other carbon fuel;Blended landfill rubbish not only land occupation resource, also makes the subsoil water at landfill place be contaminated;Welding。
(2) present invention adopts horizontal feed, and the mode of horizontal feed makes the garbage, waste-water squeezed out enter in the roller that dewaters under the effect of gravitation and discharge。
(3) roller of the vertical roll-in rubbish water removal device of the present invention is movable roll, roller can pass through hydraulic test and adjust roller and the gap dewatered between roller, the roller surfaces that works long hours can suffer abrasion in various degree, by adjusting two roller gaps, reaches the purpose extending roller service life。
(4) water hole of squeezing dewatered on roller adopts the design of 4 Kong Weiyi groups parallel connections, it is possible to be effectively isolated waste residue, it is prevented that a large amount of waste residues enter and dewater in roller。
(5) roller and the roller surfaces that dewaters are rustless steel anticorrosive coat, it is possible to process the acid bigger raw materials such as domestic waste。
(6) the vertical roll-in rubbish water removal device of the present invention is respectively organized gear and is all adopted helical teeth so that gear and each assembly, without neutral, are played a protective role by pinion rotation, improves complete machine service life。
(7) present invention adopts roller and dewaters the counter-rotational design of roller, reach charging rate faster, energy consumption is lower, improve the purpose of pressure and efficiency, has good productivity effect and social benefit。
(8) present invention is provided with suction hole in the roller side that dewaters, and is absorbed water by vacuum water suction pump, effectively processes and remains in the garbage, waste-water dewatering in roller。
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described:
Fig. 1 is the front view of described vertical roll-in rubbish water removal device, and in figure, each mark implication is as follows: 1-motor;2-hydraulic means;3-roller;4-frame;5-dewaters roller;7-rhone;8-fixed axis gear。
Fig. 2 is the left view of described vertical roll-in rubbish water removal device, and in figure, each mark implication is as follows: 2-hydraulic means;6-vacuum hydro-exhaustion machine;9-main shaft;11-discharge outlet。
Fig. 3 is the top view of described vertical roll-in rubbish water removal device, and in figure, each mark implication is as follows: 6-vacuum hydro-exhaustion machine。
Fig. 4 is the structural representation of the described roller that dewaters, and in figure, each mark implication is as follows: 6-vacuum hydro-exhaustion machine;9-main shaft;10-suction hole;12-squeezes water hole;13-bearing;14-water cavity。
Specific embodiment
This vertical roll-in rubbish water removal device includes, motor 1, hydraulic means 2, roller 3 and frame 4, it is characterized in that: described vertical roll-in rubbish water removal device also includes the roller 5 that dewaters, vacuum water suction pump 6 and rhone 7, motor 1 is connected with the fixed axis gear 8 in frame 4, fixed axis gear 8 is connected with the main shaft 9 of roller 3 and the roller 5 that dewaters respectively, roller 3 is located at above the roller 5 that dewaters, roller 3 is connected with the hydraulic means 2 being arranged in machine frame at two sides 4, roller 5 both sides that dewater are provided with suction hole 10, suction hole 10 is connected with vacuum water suction pump 6, rhone 7 and discharge outlet 11 it is provided with bottom frame 4。
The described roller 5 that dewaters includes squeezing water hole 12, suction hole 10, bearing 13 and water cavity 14, squeezing water hole 12 diameter is the cylindricality of 5mm, every 4 be one group in parallel connection, it is distributed in roller about 5 both sides that dewater, the roller 5 that dewaters is middle cylindrical water cavity 14, two ends are equipped with bearing 13, and on bearing, distribution has 4 oval suction holes 10。
Described roller 3 and roller 5 surface that dewaters are rustless steel anticorrosive coat, turn to contrary during work。
Described fixed axis gear 8 adopts helical teeth, and gradient is 15 °。
The method of operation of this vertical roll-in rubbish water removal device is as follows:
When motor 1 starts, motor 1 drives fixed axis gear 8 to rotate, fixed axis gear 8 drives roller 3 and the roller 5 that dewaters to rotate in opposite directions respectively, raw material enters from the gap in the middle of roller 3 and the roller 5 that dewaters, send from the other end after being dewatered by high-pressure extrusion, the waste water major part that raw material is squeezed out flows in rhone 7 along roller 5 surface that dewaters, fraction is entered in roller by the squeezing water hole 12 of the roller 5 that dewaters, due to gravitational effect, effluent part in roller is discharged from the squeezing water hole 12 immediately below forwarding to, in roller fraction waste water by the suction hole 10 of both sides owing to the effect of vacuum water suction pump 6 is drawn out of。
|
Conventional roller press |
The vertical rolling equipment that dewaters |
Once squeeze water effect |
Once dewater 15%-20% |
Once dewater 25%-30% |
Rolling pressure |
80-100MPa |
100-150MPa |
Disposal ability |
200-350t/d |
300-500t/d |
Discharging-material size |
0.08mm accounts for more than 25% |
0.08mm accounts for more than 50% |