CN102161557A - Method for treating excess sludge - Google Patents

Method for treating excess sludge Download PDF

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Publication number
CN102161557A
CN102161557A CN 201110057411 CN201110057411A CN102161557A CN 102161557 A CN102161557 A CN 102161557A CN 201110057411 CN201110057411 CN 201110057411 CN 201110057411 A CN201110057411 A CN 201110057411A CN 102161557 A CN102161557 A CN 102161557A
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China
Prior art keywords
sludge
excess sludge
mummification
mud
flue gas
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CN 201110057411
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CN102161557B (en
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邢奕
洪晨
段旭琴
何永峰
王路敏
姜长禄
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Hebei Keyi Hengda Environmental Protection Technology Co ltd
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University of Science and Technology Beijing USTB
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Treatment Of Sludge (AREA)

Abstract

The invention discloses a method for treating excess sludge. The excess sludge is dried by utilizing sintering flue gas which is discharged in a metallurgical sintering process and has higher temperature. The method specifically comprises the following steps of: feeding excess sludge to be treated which has the water content of between 80 and 90 percent into a plate and frame filter press, dehydrating under the pressure of between 25 and 45MPa to obtain a filter-pressed dehydrated sludge cake with the water content of between 40 and 55 percent, feeding the sludge cake into a sludge granulation device to crush into coarse particles with the particle size of about between 3 and 5mm, introducing the particles into a thermal energy drying room, introducing flue gas which is discharged in the metallurgical sintering process and has the temperature of between 100 and 180 DEG C into the thermal energy drying room, and drying the sludge particles, wherein the calorific value of the dried sludge is 2,000 to 4,000 kilocalories and the water content is 5 to 10 percent. The method has the advantages that: the waste heat in the sintering flue gas in iron and steel metallurgical industry is effectively utilized, the dehydration of the excess sludge is reduced, the excess sludge with a higher calorific value is taken as fuel to be added into a sintering working procedure, and the final treatment of the excess sludge is realized.

Description

A kind of treatment process of excess sludge
Technical field
The present invention relates to that excess sludge is handled and the disposal field, particularly in conjunction with the treatment process of a kind of excess sludge of metallurgy sintered technology.
Background technology
Excess sludge is the solid precipitation material that produces in the sewage treatment process, contains large quantity of moisture, inorganic ash content and organic volatile.Along with Chinese society economy and development of urbanization, the generation of municipal effluent and quantity thereof are in continuous growth.At present seat surplus the municipal sewage plant about 500 of running has been built up in the whole nation, and a year processing power is 113.6 hundred million m 3According to relevant prediction, China's municipal effluent amount also had than leap ahead in next two decades, 2010 the end of the year quantity of wastewater effluent will reach 440 * 108 m 3/ d; The year two thousand twenty quantity of wastewater effluent reaches 536 * 108 m 3/ d.The raising of sewage treating efficiency must cause the increase of excess sludge quantity.According to the national environmental protection department statistics, to the end of the year 2010, China's town sewage processing rate will reach 60%, and annual when the time comes national excess sludge generation will reach 3,000 ten thousand t(water ratio 80%).Excess sludge in the sewage disposal is handled and disposal technology also is in the starting stage in China, and what excess sludge stabilizing treatment facility was arranged in the existing sewage treatment facility in the whole nation is less than 1/4, and what treatment process and support equipment were comparatively perfect is less than 1/10.Investment and working cost that excess sludge is handled are huge, can account for 25% ~ 65% of investment of entire sewage factory and working cost, the heavy burden that has become the municipal sewage plant and faced.
Excess sludge is the fittings after the sewage disposal, is a kind of extremely complicated heterogeneous body of being made up of organic relic, bacterium thalline, inorganic particle, colloid etc.The excess sludge saltiness is higher, can obviously improve soil conductivity, destroy the plant nutrient balance, suppress plant to nutrient absorbing, even root system of plant is caused direct injury, and interionic antagonistic action can be quickened the leaching loss of available nutrient.Pathogenic agent in the sewage (pathogenic micro-organism and parasite) can enter in the mud through processing, detects the pathogenic agent that obtains in the fresh sludge and reaches thousand kinds.In sewage treatment process, 70%~90% heavy metal element is transferred in the excess sludge by absorption or precipitation.Some heavy metal elements are mainly derived from the waste water of industrial discharge such as cadmium, chromium; Some heavy metals derive from the tubing system such as the heavy metals such as copper, zinc of family life.Heavy metal is the important factor that the extensive soil of restriction excess sludge utilizes, because after excess sludge is applied to soil, heavy metal will accumulate in surface layer.The general solubleness of heavy metal is very little in addition, and character is stable, difficult to be removed, so its genotoxic potential is easy to accumulate in crop and the animal and the mankind.After on the soil is porous in rainfall amount larger area soil, using the excess sludge that is rich in N, P etc. in a large number, when the organism decomposition rate greater than plant during to the absorption rate of N, P, nutrient such as N, P just might lose with current and enter the eutrophication that surface water body causes water body, enters the underground phreatic pollution that causes.
Along with social economy and fast development of urbanization, China's municipal sewage treatment ability constantly strengthens, and the surplus sludge volume of generation sharply increases.If excess sludge can not get appropriate treatment and disposal, not only will take a large amount of soils, and will cause secondary pollution environment, become big public hazards that influence urban environmental hygiene.How science, appropriate processing excess sludge have become the key issue that urban development must solve.
Summary of the invention
In order to address the above problem, the objective of the invention is to propose to utilize the sinter fume mummification excess sludge that discharges in the metallurgy sintered technology, to reach the purpose of excess sludge dehydration minimizing with comparatively high temps.For the excess sludge of calorific value higher (greater than 2000 kilocalories), can replace a part of fuel to add in the sintering circuit after the mummification, thereby realize the treatment process of a kind of excess sludge of recycling.
Technical scheme of the present invention is: a kind of treatment process of excess sludge, utilize the sinter fume mummification excess sludge that discharges in the metallurgy sintered technology with comparatively high temps, and specifically may further comprise the steps:
1. the excess sludge that with pending water ratio is 80%-90% is sent into filter press water machine, under the compaction pressure of 25MPa-45MPa, dewater, the filter-press dehydration sludge cake that obtains, moisture percentage in sewage sludge is reduced to 40%-55%, and the waste water of generation imports wastewater treatment equipment and handles;
2. the mud cake that above-mentioned steps is made is sent into the mud granulizing device, is broken into the coarse particles that particle diameter is about 3-5mm at normal temperatures, and is standby;
3. mud granule is imported between the heat energy mummification, with the temperature of discharging in the metallurgy sintered technology is that 100-180 ℃ high temperature sintering flue gas is introduced between the heat energy mummification, after mud granule carries out mummification between the heat energy mummification, discharging from the other end, sludge calorific value is that 2000-4000 kilocalorie, water content are water ratio 5%-10% after the mummification, and the flue gas of generation imports the sinter fume treatment unit and handles.
Further, this method also comprises the mud after the mummification mixed with the ratio of mass percent 3% and is applied in the coal in the metallurgy sintered operation as fuel.
The invention has the beneficial effects as follows: the excess sludge method of disposal that the present invention proposes, not only realize the disposal of excess sludge, and effectively utilized the waste heat in the iron and steel metallurgical industry sinter fume, reached the purpose of excess sludge dehydration minimizing.Simultaneously can the excess sludge that calorific value is higher act as a fuel and add sintering circuit to, realized the ultimate disposal of excess sludge.
Description of drawings
Fig. 1 is a principle of the invention synoptic diagram.
Embodiment
As shown in Figure 1, the excess sludge disposal plant that technical scheme the comprised combination that the present invention proposes comprises: between sheet frame water extracter, mud granulizing device, heat energy mummification, dewatered sludge warehouse, agglomerating plant, wastewater treatment equipment, sinter fume treatment unit.Technical process comprises:
The excess sludge of the about 80%-90% of water ratio is stored in the mud storage pool, enter by the mud transfer roller and to carry out filter-press dehydration in the pressure filter and handle, free water content in the mud is pushed out, make the half-driedization sludge cake of water ratio 40%-55%, the waste water of generation imports wastewater treatment equipment and handles.Half-driedization sludge cake enters the mud granulizing device by the mud cake transfer roller, makes the mud granule of particle diameter 3-5mm, and mud granule has bigger specific surface area with respect to sludge cake, for next step heat energy mummification creates favorable conditions.Mud granule enters and carries out mummification between the heat energy mummification, adopts airtight insulation construction between the heat energy mummification, and its inside is provided with paver, tripper, gas stirring device and temperature and humidity control device.Paver, tripper are used for tiling and stir mud granule; The gas stirring device evenly is full of between whole mummification high-temperature flue gas; Temperature is greater than 100 ℃ between temperature and humidity control device control mummification, and humidity is less than 10%.Draw from the end introducing of high temperature sintering flue gas between mummification of metallurgy sintered operation and discharge from the other end, moisture in the high-temperature flue gas evaporation mud granule and then with its mummification, moisture percentage in sewage sludge is less than 10% after the mummification, and the flue gas of discharge imports the sinter fume treatment unit and handles.Calorific value can replace a part of fuel applications in sintering circuit greater than the excess sludge of 2000 kilocalories after the mummification.
Embodiment 1:
Take from the excess sludge water ratio 85.2% of certain sewage work, be conveyed in the plate-and-frame filter press, Hydraulic Station provides the compaction pressure of 25MPa for plate-and-frame filter press.Mud granule is trapped within and forms half-driedization sludge cake in the filter chamber, and filtrate is collected by collection device and is recycled to Sewage treatment systems.Resulting half-driedization sludge cake water ratio 43.7%.Half-driedization sludge cake is gone into the mud granulizing device by the mud cake conveyor delivery, the mud granule median size 3.8mm that makes.
During mud granule is tiled between the heat energy mummification, feed the about 150 ℃ metallurgy sintering smoke of temperature.Constantly stir mud granule in the drying process and quicken mummification with machinery, simultaneously by interior humidity between the mummification of wet bulb thermometer monitoring heat energy, thus but indirect monitoring sludge drying degree.After the mummification, sludge calorific value is that 2000 kilocalories, water ratio are 8.7%.
Embodiment 2:
Take from the excess sludge water ratio 82.6% of certain sewage work, be conveyed in the plate-and-frame filter press, Hydraulic Station provides the compaction pressure of 35MPa for plate-and-frame filter press.Mud granule is trapped within and forms half-driedization sludge cake in the filter chamber, and filtrate is collected by collection device and is recycled to Sewage treatment systems.Resulting half-driedization sludge cake water ratio 41.5%.Half-driedization sludge cake is gone into the mud granulizing device by the mud cake conveyor delivery, the mud granule median size 4.3mm that makes.
During mud granule is tiled between the heat energy mummification, about 100 ℃ of the metallurgy sintering smoke temperature of feeding.Constantly stir mud granule in the drying process and quicken mummification with machinery, simultaneously by interior humidity between the mummification of wet bulb thermometer monitoring heat energy, thus but indirect monitoring sludge drying degree.After the mummification, moisture percentage in sewage sludge is 6.5%.Sludge calorific value after the mummification is 3241 kilocalories, and the mass ratio by 3% mixes in the coal and is applied in the sintering circuit as a part of alternative fuel.
Embodiment 3:
Take from the excess sludge water ratio 82.6% of certain sewage work, be conveyed in the plate-and-frame filter press, Hydraulic Station provides the compaction pressure of 45MPa for plate-and-frame filter press.Mud granule is trapped within and forms half-driedization sludge cake in the filter chamber, and filtrate is collected by collection device and is recycled to Sewage treatment systems.Resulting half-driedization sludge cake water ratio 41.5%.Half-driedization sludge cake is gone into the mud granulizing device by the mud cake conveyor delivery, the mud granule median size 4.3mm that makes.
During mud granule is tiled between the heat energy mummification, about 180 ℃ of the metallurgy sintering smoke temperature of feeding.Constantly stir mud granule in the drying process and quicken mummification with machinery, simultaneously by interior humidity between the mummification of wet bulb thermometer monitoring heat energy, thus but indirect monitoring sludge drying degree.After the mummification, moisture percentage in sewage sludge is 10%.Sludge calorific value after the mummification is 4000 kilocalories, and the mass ratio by 3% mixes in the coal and is applied in the sintering circuit as a part of alternative fuel.

Claims (2)

1. the treatment process of an excess sludge is utilized the sinter fume mummification excess sludge with comparatively high temps that discharges in the metallurgy sintered technology, it is characterized in that, specifically may further comprise the steps:
1. the excess sludge that with pending water ratio is 80%-90% is sent into filter press water machine, under the compaction pressure of 25MPa-45MPa, dewater, the filter-press dehydration sludge cake that obtains, moisture percentage in sewage sludge is reduced to 40%-55%, and the waste water of generation imports wastewater treatment equipment and handles;
2. the mud cake that above-mentioned steps is made is sent into the mud granulizing device, is broken into the coarse particles that particle diameter is about 3-5mm at normal temperatures, and is standby;
3. mud granule is imported between the heat energy mummification, with the temperature of discharging in the metallurgy sintered technology is that 100-180 ℃ high temperature sintering flue gas is introduced between the heat energy mummification, after mud granule carries out mummification between the heat energy mummification, discharging from the other end, sludge calorific value is that 2000-4000 kilocalorie, water content are water ratio 5%-10% after the mummification, and the flue gas of generation imports the sinter fume treatment unit and handles.
2. the treatment process of excess sludge according to claim 1 is characterized in that, this method comprises also that the mud after the mummification mixes with the ratio of mass percent 3% and is applied in the coal in the metallurgy sintered operation as fuel.
CN 201110057411 2011-03-10 2011-03-10 Method for treating excess sludge Expired - Fee Related CN102161557B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103374417A (en) * 2012-04-27 2013-10-30 王庆 Fluidized bed gasification method of sludge and pulverized coal
CN104418478A (en) * 2013-09-10 2015-03-18 中国科学院大连化学物理研究所 Method for processing sludge employing biocide-coupled quick lime
CN105271624A (en) * 2014-05-29 2016-01-27 宝山钢铁股份有限公司 Method for synergistically treating heavy metal sludge
CN105800892A (en) * 2016-05-13 2016-07-27 安徽金农惠民生物技术有限公司 Blue-green algae and excess sludge resourceful treatment method
CN109928595A (en) * 2019-03-28 2019-06-25 北京科技大学 Sludge deep drying method and system based on low-temperature heat source

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1654378A (en) * 2005-01-21 2005-08-17 浙江大学 Method for drying sludge by residual heat from boiler fume
CN101792247A (en) * 2010-03-19 2010-08-04 杭州新源环境工程有限公司 Sludge treatment method capable of combining powerful dehydration with low-temperature mummification

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1654378A (en) * 2005-01-21 2005-08-17 浙江大学 Method for drying sludge by residual heat from boiler fume
CN101792247A (en) * 2010-03-19 2010-08-04 杭州新源环境工程有限公司 Sludge treatment method capable of combining powerful dehydration with low-temperature mummification

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
《中国给水排水》 20080229 翁焕新等 利用烟气余热干化城市污泥工艺的应用 第58-61页 1-2 第24卷, 第4期 2 *

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103374417A (en) * 2012-04-27 2013-10-30 王庆 Fluidized bed gasification method of sludge and pulverized coal
CN103374417B (en) * 2012-04-27 2017-05-03 任相坤 Fluidized bed gasification method of sludge and pulverized coal
CN104418478A (en) * 2013-09-10 2015-03-18 中国科学院大连化学物理研究所 Method for processing sludge employing biocide-coupled quick lime
CN105271624A (en) * 2014-05-29 2016-01-27 宝山钢铁股份有限公司 Method for synergistically treating heavy metal sludge
CN105271624B (en) * 2014-05-29 2018-03-09 宝山钢铁股份有限公司 A kind of method of cooperative disposal heavy metal sewage sludge
CN105800892A (en) * 2016-05-13 2016-07-27 安徽金农惠民生物技术有限公司 Blue-green algae and excess sludge resourceful treatment method
CN109928595A (en) * 2019-03-28 2019-06-25 北京科技大学 Sludge deep drying method and system based on low-temperature heat source

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