CN105690079B - Flat gaskets full automatic assembly machine - Google Patents
Flat gaskets full automatic assembly machine Download PDFInfo
- Publication number
- CN105690079B CN105690079B CN201610279484.7A CN201610279484A CN105690079B CN 105690079 B CN105690079 B CN 105690079B CN 201610279484 A CN201610279484 A CN 201610279484A CN 105690079 B CN105690079 B CN 105690079B
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- Prior art keywords
- push
- feed bin
- placement plate
- pull
- pull mechanism
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/08—Machines for placing washers, circlips, or the like on bolts or other members
- B23P19/084—Machines for placing washers, circlips, or the like on bolts or other members for placing resilient or flexible rings, e.g. O-rings, circlips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Attitude Control For Articles On Conveyors (AREA)
Abstract
The invention discloses a kind of flat gaskets full automatic assembly machines, including manipulator, CCD, discharge device, blocking apparatus, conveying device and control system, the blocking apparatus is located above conveying device, the discharge device is arranged on conveying device side, the manipulator is arranged at the top of conveying device side, the CCD has two groups, is separately positioned on manipulator and discharge device；This equipment realizes nobody and picks up and assemble, and greatly improves production efficiency, reduces cost of labor, especially breaks through in motor for cell phone production process the technical barrier of " unmanned cannot assembling ".Achieve the purpose that save human cost, ensured product quality, the healthy and stable development improve production efficiency, improve working environment, promoting industry, realize full-automatic production.
Description
Technical field
The invention belongs to assembly equipment fields, and in particular to a kind of flat gaskets full automatic assembly machine.
Background technology
Flat gaskets are a parts in Mobile phone vibration motor, and existing flat gaskets are using manually installed.But
Since the washer is polyester film material, volume is too small, only 0.1mm3(its outside diameter is 1.6mm, diameter of bore is
0.6mm, thickness 0.1mm), quality kicks the beam：Weight only has 0.09mg, is easily run by wind, using it is manually installed not there is only
The problem of installation effectiveness is low, and installation accuracy is not easy to ensure.
Invention content
In view of this, the purpose of the present invention is to provide a kind of achievable flat gaskets identification, feeding and installation it is complete from
Dynamic assembly machine.
In order to achieve the above objectives, the present invention provides following technical solution：A kind of flat gaskets full automatic assembly machine, including machine
Tool hand, CCD, discharge device, blocking apparatus, conveying device and control system, the blocking apparatus are located above conveying device,
The discharge device is arranged on conveying device side, and the manipulator is arranged at the top of conveying device side, and the CCD has
It two groups, is separately positioned on manipulator and discharge device.
Further, the discharge device is mainly by rotating mechanism I, feed bin, gasket placement plate, material scraping plate and push-pull mechanism I
Composition, the rotating mechanism I connect with feed bin and feed bin can be driven to be rotated along R1 axis, and the gasket placement plate is corresponded to by intermediate plate
It is arranged at feed bin discharge hole, the push-pull mechanism I is arranged below rotating mechanism I or intermediate plate and drives rotating mechanism I or press from both sides
Piece is moved forward and backward along R1 axis directions.
Further, the discharge device further include rack, the push-pull mechanism II that can be moved forward and backward along R1 axis directions, can be along R2
The shift mechanism that axis direction moves up and down and the rotating mechanism II that can be rotated along R2 axis；The push-pull mechanism I is arranged in rack,
The rotating mechanism I is arranged on push-pull mechanism I and is connected with feed bin, and the gasket placement plate is correspondingly arranged at the discharging of feed bin
It is connected at mouthful and with rotating mechanism II, the material scraping plate is correspondingly arranged above gasket placement plate and is connected with shift mechanism
It connects, the shift mechanism is arranged on the telescopic end of push-pull mechanism II, and the push-pull mechanism II, which is located above feed bin and is fixed on, to be pushed away
On drawing mechanism I.
Further, the discharge device further includes the push-pull mechanism II that can be moved forward and backward along R1 axis directions and can be in X direction
The push-pull mechanism III moved left and right, the gasket placement plate is arranged on by intermediate plate at the telescopic end of push-pull mechanism III, described to scrape
Flitch is arranged on above gasket placement plate and is connected with the telescopic end of push-pull mechanism II, and the push-pull mechanism II is arranged on intermediate plate
On.
Further, the discharge device further includes the reflux workpiece equipped with guide ramp, and the reflux workpiece is located at feed bin
Between gasket placement plate and guide ramp is connected with feed bin inner cavity.
Further, the conveying device is mainly made of pipeline and driving source, and the driving source is arranged on pipeline
End simultaneously drives pipeline to rotate.
Further, the blocking apparatus is mainly made of extensible member, push-and-pull block and limited block, the extensible member and limiting
Block is correspondingly arranged at pipeline both sides, and the push-and-pull block is located above pipeline and is connected with extensible member.
Further, the pipeline is belt conveyor line, mainly includes belt and tensioning wheel, and the tensioning wheel passes through shaft coupling
Device is connected with driving source, and the belt sleeve moves on tensioning wheel and under tensioning wheel effect.
Further, it is equipped with detection device at the push-and-pull block inner wall.
Further, the gasket placement plate is transparent glass or transparent plastic sheet, and one group of CCD is arranged on gasket placement plate
Lower section, another group of absorption end point for being arranged on manipulator.
The beneficial effects of the present invention are：The assembly machine is simple in structure, cheap, and (1) is using robot, on-line monitoring
And the systems such as programmable controller, solve misloading, neglected loading problem, product fraction defective is no more than 5 ‰；(2) equipment forms letter
Single, flexible adjustment is safe, applied widely；Without high-power transmission equipment, energy-saving and environmental protection requirement has been basically reached；(3)
Unmanned automated production is realized, labor cost is remarkably decreased, and production efficiency is greatly improved；(4) using human-computer dialogue
Interface, it is easy to operate easy to learn, understandable, fill up the blank of small washer automatic assembling.
Generally speaking, this equipment realizes unmanned pickup and assembling, greatly improves production efficiency, reduce manually into
This, especially breaks through in motor for cell phone production process the technical barrier of " unmanned cannot assembling ".Saving human cost is reached, has ensured
Product quality, realizes full-automatic production at the healthy and stable development improve production efficiency, improve working environment, promoting industry
Purpose.
Description of the drawings
In order to make the purpose of the present invention, technical solution and advantageous effect clearer, the present invention provides drawings described below and carries out
Explanation：
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the structure diagram of discharge device；
Fig. 3 is the structure diagram of conveying device and blocking apparatus.
Specific embodiment
Below in conjunction with attached drawing, the preferred embodiment of the present invention is described in detail.
As shown in the figure, the flat gaskets full automatic assembly machine in the present invention, including manipulator 1, CCD2, discharge device 3, is blocked
Device 4, conveying device 5 and control system are cut, the blocking apparatus 4 is located at 5 top of conveying device, and the discharge device 3 is set
It puts in 5 side of conveying device, the manipulator 1 is arranged at the top of 5 side of conveying device, and the CCD2 has two groups, respectively
It is arranged on manipulator 1 and discharge device 3.This automatic assembling machine is tiled flat gaskets by discharge device 3, equipped with workpiece
Turnover item 6 is run in conveying device 5, and device 4 is intercepted when running to specific position and intercepts positioning, passes through CCD2 and machinery
Hand 1 picks up, and flat gaskets are fixed on workpiece, and overall flow is simple, and high degree of automation, production efficiency is significantly carried
It rises.
Discharge device 3 in the present invention is mainly by rotating mechanism I 301, feed bin 302, gasket placement plate 303, material scraping plate 304
And push-pull mechanism I 305 forms, the rotating mechanism I 301 connect with feed bin 302 and feed bin 302 can be driven to be rotated along R1 axis, institute
It states gasket placement plate 303 to be correspondingly arranged at feed bin discharge hole by intermediate plate 306, the push-pull mechanism I 305 is arranged on rotating machine
Structure I 301 or 306 lower section of intermediate plate simultaneously drive rotating mechanism I 301 or intermediate plate 306 to be moved forward and backward along R1 axis directions.Specifically, rotation
Feed bin 302 in gasket placement plate 303 windrow, material scraping plate 304 only there are one is made in gasket placement plate 303 to material heap scraper
Layer flat gaskets, make manipulator 1 that can directly take, and effectively prevent the problem of taking more；Push-pull mechanism I 305 can realize feed bin 302
With the relative movement between gasket placement plate 303, resigning gasket placement plate 303, convenient for 1 feeding of manipulator.
Discharge device 3 in the present embodiment further includes rack 307, the push-pull mechanism II that can be moved forward and backward along R1 axis directions
It 308th, can be along the shift mechanism 309 that R2 axis directions move up and down and the rotating mechanism II 310 that can be rotated along R2 axis；The push-and-pull machine
Structure I 305 is arranged in rack 307, and the rotating mechanism I 301 is arranged on push-pull mechanism I 305 and is connected with feed bin 302, institute
It states gasket placement plate 303 to be correspondingly arranged at the discharge outlet of feed bin 302 and with rotating mechanism II 310 be connected, the material scraping plate
304 are correspondingly arranged at 303 top of gasket placement plate and are connected with shift mechanism 309, and the shift mechanism 309, which is arranged on, to be pushed away
The telescopic end of drawing mechanism II 308, the push-pull mechanism II 308 are located at 302 top of feed bin and are fixed on push-pull mechanism I 305.
Specifically, the push-pull mechanism I 305, push-pull mechanism II 308 and shift mechanism 309 in the present embodiment are flexible gas
Cylinder, the rotating mechanism I 301 are motor, are connected by shaft coupling with feed bin 302, and the rotating mechanism II 310 is rotary pneumatic
Cylinder, the gasket placement plate 303 are arranged on by intermediate plate 306 on rotary cylinder.The full flat pad of 303 one end of gasket placement plate arrangement
After circle 311, rotary cylinder rotates 180 °, and the other end can continue to be laid with flat gaskets 311.Device overall structure is compact, operation spirit
It is living and easily controllable, the batch discharge of light and small flat gaskets is realized, is improved work efficiency.
Certainly, other structures also can be used in the discharge device 3 in the present invention：Including can be pushed away along what R1 axis directions were moved forward and backward
Drawing mechanism II 308 and the push-pull mechanism III that can be moved left and right in X direction, the gasket placement plate 303 are set by intermediate plate 306
At the telescopic end of push-pull mechanism III, the material scraping plate 304 be arranged on the top of gasket placement plate 303 and with push-pull mechanism II 308
Telescopic end be connected, the push-pull mechanism II 308 is arranged on intermediate plate 306.I.e. material scraping plate 304 is set with gasket placement plate 303
Together, for feed bin 302 after windrow in gasket placement plate 303, push-pull mechanism II 308 drives 304 scraper of material scraping plate, makes gasket
Only there are one layer of flat gaskets 311 in placement plate 303, then feed bin 302 or intermediate plate moved to opposite side by push-pull mechanism I 305
306, making gasket placement plate 303, push-pull mechanism III moves far from feed bin 302, and band mobile gasket placement plate 303 is grabbed close to manipulator 1
Fetch bit captures convenient for manipulator.
As being further improved for said program, the discharge device 3 further includes the reflux workpiece equipped with guide ramp
312, workpiece 312 is between feed bin 302 and gasket placement plate 303 and guide ramp is connected with feed bin inner cavity for the reflux.
It is back in feed bin by guide ramp by the flat gaskets that material scraping plate is wiped off, washer can be effectively prevent to be scattered.
Conveying device 5 in the present invention is mainly made of pipeline 501 and driving source 502, and the driving source 502 is set
In the end of pipeline 501 and pipeline 501 is driven to rotate.The blocking apparatus 4 is mainly by extensible member 401, push-and-pull block 402
And limited block 403 forms, the extensible member 401 is correspondingly arranged at 501 both sides of pipeline, the push-and-pull with limited block 403
Block 402 is located at 501 top of pipeline and is connected with extensible member 401.
Specifically, turnover item 6 is the tooling for putting washer, both sides are equipped with dowel hole, cooperative mechanical hand 1 and row
Material device 3 is accurately installed or is picked and placeed to product；Limited block 403 is used to limit the position of product turnover item 6, and cooperation pushes away
Pulling block 402 achievees the purpose that prepare to limit product space.Washer is on turnover item 6, by turnover item 6 in pipeline 501
Upper operation, extensible member 401 provide front and rear power for push-and-pull block 402, for product turnover item 6 to be released pipeline 501, and limiting
Position 403 position of block, which is stablized, parks, and for facility access product, product turnover item 6 is released limited block 403 again after the completion of picking and placeing
Position.
Pipeline 501 in the present embodiment is belt conveyor line, mainly includes belt and tensioning wheel, and the tensioning wheel passes through
Shaft coupling is connected with driving source 502, and the belt sleeve moves on tensioning wheel and under tensioning wheel effect；Driving source herein
502 be motor, and power can be provided for belt, and motor is coordinated by shaft coupling and rear side tensioning wheel, can effectively ensure that product has enough to meet the need
Item 6 passes through on pipeline 501.
As being further improved for said program, the belt upper strata is polyurethane PU, and bottom is polyester textile material, should
The belt of structure has certain elasticity and oil resistivity, improves its reliability and service life, branch is correspondingly provided with below belt
Support structure, it is ensured that product turnover item 6 smoothly passes.
Detection device 404 is equipped at 402 inner wall of push-and-pull block in the present invention, the accurately push-and-pull product of extensible member 401 can be coordinated
Have enough to meet the need item 6.Extensible member 401 in the present embodiment is cylinder, and detection device 404 is detection fiber, which has volume
It is small, it is easy for installation, detect the advantages of accurate.
As being further improved for said program, set side by side there are two by slot on the push-and-pull block 402, two pass through slot
On be correspondingly provided with optical fiber mounting hole for placing detection fiber.I.e. first product turnover item 6 is released limit by side by slot
Behind 403 position of block of position, opposite side can intercept second product turnover item 6 by slot, and manipulator 1 can have enough to meet the need to two simultaneously
Item 6 places gasket, so as to accelerate rhythm of production, improves production efficiency.
As being further improved for said program, the limited block 403 is equipped with bar hole, for fixing limited block
403 fastener is fixed across bar hole, and bar hole can realize that the height of limited block 403 is adjusted, and ensures that product turnover item 6 is accurate
Really intercept.
As being further improved for said program, the gasket placement plate 303 be transparent glass or transparent plastic sheet, one group
CCD is arranged on the lower section of gasket placement plate 303, another group of absorption end point for being arranged on manipulator 1.Neither influence manipulator 1
Gasket is drawn, and space can be saved, reduces equipment volume.
Finally illustrate, preferred embodiment above is merely illustrative of the technical solution of the present invention and unrestricted, although logical
It crosses above preferred embodiment the present invention is described in detail, however, those skilled in the art should understand that, can be
Various changes are made to it in form and in details, without departing from claims of the present invention limited range.
Claims (8)
1. a kind of flat gaskets full automatic assembly machine, it is characterised in that：Including manipulator, CCD, discharge device, blocking apparatus, defeated
Device and control system are sent, the blocking apparatus is located above conveying device, and the discharge device is arranged on conveying device one
Side, the manipulator are arranged at the top of conveying device side,
The CCD has two groups, is separately positioned on manipulator and discharge device；
The discharge device is mainly made of rotating mechanism I, feed bin, gasket placement plate, material scraping plate and push-pull mechanism I, described turn
Motivation structure I connect with feed bin and feed bin can be driven to be rotated along R1 axis, and the gasket placement plate is correspondingly arranged at feed bin by intermediate plate
Discharge outlet, the push-pull mechanism I are arranged on I lower section of rotating mechanism and rotating mechanism I are driven to be moved forward and backward along R1 axis directions；
The discharge device further include rack, can along the push-pull mechanism II that R1 axis directions are moved forward and backward, can be along above and below R2 axis directions
Mobile shift mechanism and the rotating mechanism II that can be rotated along R2 axis；The push-pull mechanism I is arranged in rack, the rotating machine
Structure I is connected with feed bin, and the gasket placement plate is correspondingly arranged at the discharge outlet of feed bin and is connected with rotating mechanism II, described
Material scraping plate is correspondingly arranged above gasket placement plate and is connected with shift mechanism, and the shift mechanism is arranged on push-pull mechanism II
Telescopic end, the push-pull mechanism II is located above feed bin and is fixed on push-pull mechanism I or push-pull mechanism II is arranged on intermediate plate
On.
2. flat gaskets full automatic assembly machine according to claim 1, it is characterised in that：The discharge device further includes can
The push-pull mechanism II being moved forward and backward along R1 axis directions and the push-pull mechanism III that can be moved left and right in X direction, the gasket placement plate
It is arranged on by intermediate plate at the telescopic end of push-pull mechanism III, the material scraping plate is arranged on above gasket placement plate and and push-pull mechanism
II telescopic end is connected.
3. flat gaskets full automatic assembly machine according to claim 1 or 2, it is characterised in that：The discharge device also wraps
Include the reflux workpiece equipped with guide ramp, the reflux workpiece is between feed bin and gasket placement plate and guide ramp and feed bin
Inner cavity is connected.
4. flat gaskets full automatic assembly machine according to claim 1, it is characterised in that：The conveying device is mainly by defeated
Line sending and driving source composition, the driving source are arranged on the end of pipeline and pipeline are driven to rotate.
5. flat gaskets full automatic assembly machine according to claim 4, it is characterised in that：The blocking apparatus is mainly by stretching
Contracting part, push-and-pull block and limited block composition, the extensible member are correspondingly arranged at pipeline both sides, the push-and-pull block with limited block
It is located above pipeline and is connected with extensible member.
6. flat gaskets full automatic assembly machine according to claim 4, it is characterised in that：The pipeline is Belt Conveying
Line mainly includes belt and tensioning wheel, and the tensioning wheel is connected by shaft coupling with driving source, and the belt sleeve is mounted in tensioning wheel
Above and under tensioning wheel effect move.
7. flat gaskets full automatic assembly machine according to claim 5, it is characterised in that：It is equipped at the push-and-pull block inner wall
Detection device.
8. flat gaskets full automatic assembly machine according to claim 1, it is characterised in that：The gasket placement plate is transparent
Glass or transparent plastic sheet, one group of CCD are arranged on the lower section of gasket placement plate, another group of absorption end for being arranged on manipulator
Place.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610279484.7A CN105690079B (en) | 2016-04-29 | 2016-04-29 | Flat gaskets full automatic assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610279484.7A CN105690079B (en) | 2016-04-29 | 2016-04-29 | Flat gaskets full automatic assembly machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105690079A CN105690079A (en) | 2016-06-22 |
| CN105690079B true CN105690079B (en) | 2018-07-10 |
Family
ID=56217794
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610279484.7A Active CN105690079B (en) | 2016-04-29 | 2016-04-29 | Flat gaskets full automatic assembly machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105690079B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107243539B (en) * | 2017-06-19 | 2019-09-20 | 苏州市唯西芈电子科技有限公司 | For producing the dress pad mechanism of vibration motor |
| CN108994598B (en) * | 2018-09-10 | 2019-08-06 | 东莞市智赢智能装备有限公司 | Gasket is taken and assembly integral type robot system |
| CN109108977B (en) * | 2018-09-11 | 2019-12-10 | 爱斯伯特自动化科技有限公司 | Hexagonal gasket quantitative grabbing and assembling robot |
| CN109202400B (en) * | 2018-10-12 | 2020-07-21 | 四川长虹电器股份有限公司 | Assembling device for valve plate of compressor cylinder head assembly |
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| US5871082A (en) * | 1995-12-06 | 1999-02-16 | Ykk Corporation | Orientation parts feeder |
| CN201189563Y (en) * | 2008-05-19 | 2009-02-04 | 光田自动化机械有限公司 | Screw array machine |
| CN103831604A (en) * | 2014-03-07 | 2014-06-04 | 苏州博众精工科技有限公司 | Full-automatic gasket assembler |
| CN104353989A (en) * | 2014-10-30 | 2015-02-18 | 东莞市米勒机器人有限公司 | Transverse screw locking device |
| CN204565544U (en) * | 2015-01-28 | 2015-08-19 | 东莞采升电子有限公司 | A kind of screw feeding device |
| CN204938296U (en) * | 2015-08-24 | 2016-01-06 | 苏州赛腾精密电子股份有限公司 | Bad material storing mechanism |
| CN205074761U (en) * | 2015-09-11 | 2016-03-09 | 鸿准精密模具（昆山）有限公司 | Automatic assembly machine |
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2016
- 2016-04-29 CN CN201610279484.7A patent/CN105690079B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5871082A (en) * | 1995-12-06 | 1999-02-16 | Ykk Corporation | Orientation parts feeder |
| CN201189563Y (en) * | 2008-05-19 | 2009-02-04 | 光田自动化机械有限公司 | Screw array machine |
| CN103831604A (en) * | 2014-03-07 | 2014-06-04 | 苏州博众精工科技有限公司 | Full-automatic gasket assembler |
| CN104353989A (en) * | 2014-10-30 | 2015-02-18 | 东莞市米勒机器人有限公司 | Transverse screw locking device |
| CN204565544U (en) * | 2015-01-28 | 2015-08-19 | 东莞采升电子有限公司 | A kind of screw feeding device |
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| CN205074761U (en) * | 2015-09-11 | 2016-03-09 | 鸿准精密模具（昆山）有限公司 | Automatic assembly machine |
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| Publication number | Publication date |
|---|---|
| CN105690079A (en) | 2016-06-22 |
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