CN105679866A - Portable solar battery pack and manufacturing technology - Google Patents
Portable solar battery pack and manufacturing technology Download PDFInfo
- Publication number
- CN105679866A CN105679866A CN201610076629.3A CN201610076629A CN105679866A CN 105679866 A CN105679866 A CN 105679866A CN 201610076629 A CN201610076629 A CN 201610076629A CN 105679866 A CN105679866 A CN 105679866A
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- cloth
- cell piece
- adhesive film
- eva adhesive
- film layer
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 238000005516 engineering process Methods 0.000 title abstract description 9
- 239000004744 fabric Substances 0.000 claims abstract description 88
- 239000002313 adhesive film Substances 0.000 claims abstract description 48
- 238000003475 lamination Methods 0.000 claims abstract description 36
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 44
- 238000010030 laminating Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 15
- 238000005520 cutting process Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 4
- -1 battery unit Substances 0.000 claims description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 239000000047 product Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
- H02S30/20—Collapsible or foldable PV modules
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention relates to a portable solar battery pack and a manufacturing technology, and aims at solving the problems that the battery pack in the prior art is inconvenient to fold, relatively large in thickness, relatively large in volume and inconvenient to carry. The battery pack comprises a cloth layer, wherein a plurality of battery units which are connected with one another through a wire in series are arranged on the cloth layer at intervals; an EVA adhesive film layer is arranged between the battery units and the cloth layer; the battery units, the EVA adhesive film layer and the cloth layer are connected into a whole through lamination; and a three-section lamination technology is adopted by lamination. The portable solar battery pack has the advantages that with cloth as a bottom layer of the battery pack, the solar battery units are adhered to the cloth layer through the lamination technology, and can be folded for a plurality of times, so that the folded solar battery pack is small in thickness, smaller in space volume and more convenient to carry. The battery units are totally connected to the cloth through lamination, are firmly connected and are not easy to fall off; the solar battery pack has tenacity; and the electrical property is improved.
Description
Technical field
The present invention relates to a kind of cell art, especially relate to a kind of energy is folding, easy to carry, be completely embedded portable type solar energy battery bag and manufacturing process.
Background technology
Along with making rapid progress of science and technology, the continuous prosperity of mechanics of communication, improving constantly of living standard, make people that the demand of electronic product constantly to be increased, and electronic product all obtains electricity consumption, make charging device more and more important, but although sci-tech product is useful, but be afraid of most just to find do not had electricity to use when needs use, power source charges cannot be found again temporarily, indoor use need to be limited to plus its cradle when using, when being in open air or the place without commercial power socket, even if twine again the power line of people with various heaviness, also electronic product cannot be charged, for often work outside for a long time or the people of activity, often suitable power supply again and again of meeting is not enough and cannot use the awkward situation of electronic product, and once after charging device power drain, electronic product just completely loses its function.
And existing solar charging device is general all because folding and Area comparison is big, be inconvenient to carry, make a lot of outdoor activities fan can not charge in time when travelling or outing feel put about because the electronic product battery such as mobile phone, digital camera or MP4 are finished, even some visitor in the wild lost also because battery of mobile phone is finished with extraneous communicating interrupt, it is impossible to safe go home; Even if the more existing solar module being convenient for carrying also is that technics comparing is coarse, the location of solar panel is accurate not, causes that overall appearance degree is poor, service life is short.
In order to solve these problems, people have also been invented following portable battery bag, but current many battery bags there is also many defects, as battery pack structure generally comprises two plate bases, it is hinged and connected between substrate, substrate is provided with solaode, solaode is additionally provided with upper cover, it is folding that this battery bag can carry out left and right, but this battery bag substrate adopts hard material to be made, and generally can only simply fold, folding long-pending still very big below, and the thickness of battery bag is also very thick, carry or very inconvenient.If the patent No. is 201020152024.6, name is called the Chinese utility model patent of solaode bag, and battery bag includes matrix and lid, and lid is articulated in the side of matrix, can rotate about certain angle. This matrix is rectangular configuration, and intermediate formation has containing cavity, it is possible to prevent solar panel. This battery bag can only simply fold, and its folding rear thickness is thicker, still occupies much room volume.
Summary of the invention
The present invention mainly solves battery bag in prior art and is not easy to fold, and thickness is thicker, and volume is relatively big, the problem carrying inconvenience, it is provided that a kind of energy is folding, easy to carry, the portable type solar energy battery bag that is completely embedded.
Present invention also offers a kind of portable type solar energy battery and pack fabrication technique.
The above-mentioned technical problem of the present invention is addressed mainly by following technical proposals: a kind of portable type solar energy battery bag, including bed of cloth, be intervally arranged the battery unit of some wired in series on bed of cloth, being provided with EVA adhesive film layer between battery unit and bed of cloth, battery unit, EVA adhesive film layer and bed of cloth are linked into an integrated entity by lamination.
Solar battery cell as battery bag bottom, and is sticked on bed of cloth by the present invention by cloth by laminating technology entirety. Battery unit being folded by bed of cloth, launch, be folded into a bag when not using during use, this makes solaode inclusion long-pending less, carries convenient. EVA adhesive film layer is arranged between battery unit and bed of cloth, battery unit and bed of cloth is linked together by lamination. The structure of this lamination adhesion makes battery unit and the bed of cloth can be more closely coupled, battery unit difficult drop-off, and the entirety after connecting has certain toughness, can carry out appropriately curved.
As a kind of preferred version, described bed of cloth includes two layers of cloth, is provided with EVA adhesive film layer between two layers of cloth, and cloth, EVA adhesive film layer, cloth are linked into an integrated entity by lamination.
As a kind of preferred version, described battery unit includes cell piece. Cell piece is CIGS cell piece, adopts cell piece to be directly attached with bed of cloth.
As a kind of preferred version, described battery unit includes cell piece and the film that blocks water, the film that blocks water is provided with two-layer, cell piece is arranged on and blocks water between film, being provided with EVA adhesive film layer between film at cell piece and each blocking water, the film that blocks water, EVA adhesive film layer, cell piece, EVA adhesive film layer, the film that blocks water are linked into an integrated entity by lamination. Cell piece links into an integrated entity by carrying out lamination with the film that blocks water, and cell piece plays waterproof, moistureproof effect. Battery run-out CIGS cell piece.
As a kind of preferred version, described battery unit includes cell piece, block water film and pet layer, the film that blocks water is arranged on cell piece upper surface, pet layer is arranged on cell piece lower surface, at cell piece and block water between film, be provided with EVA adhesive film layer between cell piece and pet layer, the film that blocks water, EVA adhesive film layer, cell piece, EVA adhesive film layer, pet layer are linked into an integrated entity by lamination. Cell piece lower surface is connected with bed of cloth, and namely the pet layer on lower surface is connected with bed of cloth. Cell piece links into an integrated entity by carrying out lamination with the film that blocks water, pet layer, and cell piece plays waterproof, moistureproof effect.
As a kind of preferred version, described cloth adopts memory fabric, canvas to be made. This programme simply illustrates cloth two kinds comparatively suitable, it is not limited to both cloth, also may select other clothes as required.
As a kind of preferred version, the angle of bed of cloth is provided with vapour eye button.Battery bag can be hung over and use on the article such as glass, knapsack by vapour eye button design.
A kind of portable type solar energy battery packs fabrication technique, it is characterized in that comprising the following steps:
S1. battery material, cloth are carried out respectively pre-laminated;
S2. the battery unit of pre-laminated rear acquisition, bed of cloth are carried out cutting; After pre-laminated, battery unit carried out packet trimming and forms battery unit little one by one; By cut, bed of cloth is cut into the shape and size to make.
S3. the battery unit after cutting is laid on bed of cloth welding; Is connected in cell piece both positive and negative polarity pole, and extraction USB joint is installed.
S4. battery unit and bed of cloth are carried out three sections of laminations;
S5. assembly is carried out deburring and detection. Assembly is carried out IV test and visual examination, if finding defective products, stopping follow-up work, if checking errorless, carrying out laser positioning deburring. Finally component facade, size, power output are carried out whole detection.
As a kind of preferred version, the process that battery material is pre-laminated is included by described step S1: lay block water film, EVA adhesive film layer, cell piece, EVA adhesive film layer successively, block water film, or the film that blocks water, EVA adhesive film layer, cell piece, EVA adhesive film layer, pet layer, low temperature that the assembly laid carries out 100-120 DEG C in laminating machine is pre-laminated, and the time is 10-20min.
The process that cloth is pre-laminated being included: lay cloth, EVA adhesive film layer, cloth successively, by pre-laminated for the low temperature that the assembly laid carries out 100-120 DEG C in laminating machine, the time is 10-20min.
As a kind of preferred version, the process carrying out three sections of laminations in described step S4 includes:
S41. hot stage: first laminating machine temperature is adjusted to 60 DEG C, then carries out high temperature lamination by the cell piece laid and bed of cloth, in 50min, temperature is gradually increased to 140-160 DEG C, then keeps 20min at temperature 140-160 DEG C;
S42. cold stage: in 30min, is gradually lowered to 80-100 DEG C by temperature, then keeps 20min at temperature 80-100 DEG C;
S43. cold pressing the stage: in 25min, temperature is gradually lowered to 40-60 DEG C, be then increased to 100-120 DEG C again.
Adopt three sections of laminating technologies, it is possible to strengthen cell piece viscosity, toughness and electrical property thereof. The intensification related in three sections of lamination process and temperature fall time be a kind of preferably time simply, is not limited in the data listed, can be list the time that data are close according to adjusting.
Therefore, the invention have the advantage that 1. employing clothes are as battery bag bottom, and solar battery cell is sticked on bed of cloth by laminating technology entirety. Battery unit repeatedly can be folded, and folding rear thickness is thin, takies volume less, carries more convenient. 2. being integrally attached on cloth by battery unit by lamination, be connected firmly difficult drop-off, and has toughness, increases electrical property.
Accompanying drawing explanation
Accompanying drawing 1 is a kind of deployed configuration schematic diagram of the present invention;
Accompanying drawing 2 is a kind of sectional structure schematic diagram of the present invention;
Accompanying drawing 3 is a kind of sectional structure schematic diagram of bottom in the present invention;
Accompanying drawing 4 is a kind of sectional structure schematic diagram of battery unit in the present invention;
Accompanying drawing 5 is the another kind of sectional structure schematic diagram of battery unit in the present invention;
Accompanying drawing 6 is process flow diagram in the present invention.
1-battery unit 2-bed of cloth 3-EVA adhesive film 4-blocks water film 5-PET layer 6-cloth 7-vapour eye button 8-cell piece.
Detailed description of the invention
By the examples below, and in conjunction with accompanying drawing, technical scheme is described in further detail.
Embodiment:
The present embodiment one portable type solar energy battery bag, as depicted in figs. 1 and 2, including bed of cloth 2, be intervally arranged the battery unit 1 of some wired in series on bed of cloth, being provided with EVA adhesive film layer 3 between battery unit and bed of cloth, battery unit, EVA adhesive film layer and bed of cloth are linked into an integrated entity by lamination.
As it is shown in figure 1, this bed of cloth includes some fold domains, each fold domain size is the same, then form the bag of fold domain size after folding. Battery unit is arranged in each fold domain, is in series between battery unit, connects wire and is finally connected in USB joint. For the ease of the side of extension, the angle of bed of cloth is provided with vapour eye button 7.
As it is shown in figure 5, bed of cloth 1 includes two layers of cloth 6, being provided with EVA adhesive film layer 3 between two layers of cloth, cloth, EVA adhesive film layer, cloth are linked into an integrated entity by lamination. Cloth adopts memory fabric to be made.
As shown in Figure 3, battery unit 1 includes cell piece 8 and the film 4 that blocks water, the film that blocks water is provided with two-layer, cell piece is arranged on and blocks water between film, being provided with EVA adhesive film layer 3 between film at cell piece and each blocking water, the film that blocks water, EVA adhesive film layer, cell piece, EVA adhesive film layer, the film that blocks water are linked into an integrated entity by lamination.
As shown in Figure 4, give battery unit another kind structure, battery unit 1 includes cell piece 8, block water film 4 and pet layer 5, the film that blocks water is arranged on cell piece upper surface, pet layer is arranged on cell piece lower surface, at cell piece and block water between film, be provided with EVA adhesive film layer 3 between cell piece and pet layer, the film that blocks water, EVA adhesive film layer, cell piece, EVA adhesive film layer, pet layer are linked into an integrated entity by lamination.
A kind of portable type solar energy battery packs fabrication technique, as shown in Figure 6, comprises the following steps:
S1. battery material, cloth are carried out respectively pre-laminated;
Before pre-laminated, to battery material: cell piece, the film that blocks water carries out cutting; Cloth is carried out cutting.
Lay block water film, EVA adhesive film layer, cell piece, EVA adhesive film layer successively, block water film, puts into laminating machine and carries out lamination, and the low temperature carrying out 100-120 DEG C in laminating machine is pre-laminated, and the time is 10-20min. The water blocking layer being wherein connected one side with bed of cloth can also change pet layer into. Battery unit is obtained after lamination.
Laying cloth, EVA adhesive film layer, cloth successively, put into laminating machine laminating, the low temperature carrying out 100-120 DEG C in laminating machine is pre-laminated, and the time is 10-20min. Bed of cloth is obtained after lamination.
S2. the battery unit of pre-laminated rear acquisition, bed of cloth are carried out cutting;
After pre-laminated, battery unit carried out packet trimming and forms battery unit little one by one; By cut, bed of cloth is cut into the shape and size to make.
S3. the battery unit after cutting is laid on bed of cloth welding; Is connected in cell piece both positive and negative polarity pole, and extraction USB joint is installed.
S4. battery unit and bed of cloth are carried out three sections of laminations;
The process of three sections of laminations includes:
S41. hot stage: first laminating machine temperature is adjusted to 60 DEG C, then carries out high temperature lamination by the cell piece laid and bed of cloth, in 50min, temperature is gradually increased to 140-160 DEG C, then keeps 20min at temperature 140-160 DEG C;
S42. cold stage: in 30min, is gradually lowered to 80-100 DEG C by temperature, then keeps 20min at temperature 80-100 DEG C;
S43. cold pressing the stage: in 25min, temperature is gradually lowered to 40-60 DEG C, be then increased to 100-120 DEG C again.
S5. assembly is carried out deburring and detection.
Battery bag after lamination is carried out component detection, then carries out assembly deburring. Assembly entirety is being detected and quality is tested after deburring.
Specific embodiment described herein is only to present invention spirit explanation for example. Described specific embodiment can be made various amendment or supplements or adopt similar mode to substitute by those skilled in the art, but without departing from the spirit of the present invention or surmount the scope that appended claims is defined.
Although more employ battery unit, bed of cloth, EVA adhesive film layer herein, block water the terms such as film, but is not precluded from using the probability of other term. These terms are used to be only used to describe and explain more easily the essence of the present invention; It is all contrary with spirit of the present invention for being construed as any additional restriction.
Claims (10)
1. a portable type solar energy battery bag, it is characterized in that: include bed of cloth (2), be intervally arranged the battery unit (1) of some wired in series on bed of cloth, being provided with EVA adhesive film layer (3) between battery unit and bed of cloth, battery unit, EVA adhesive film layer and bed of cloth are linked into an integrated entity by lamination.
2. a kind of portable type solar energy battery bag according to claim 1, is characterized in that described bed of cloth (2) includes two layers of cloth, is provided with EVA adhesive film layer (3) between two layers of cloth, and cloth, EVA adhesive film layer, cloth are linked into an integrated entity by lamination.
3. a kind of portable type solar energy battery bag according to claim 1, is characterized in that described battery unit (1) includes cell piece (8).
4. a kind of portable type solar energy battery bag according to claim 1, it is characterized in that described battery unit (1) includes cell piece (8) and the film that blocks water (4), the film that blocks water is provided with two-layer, cell piece is arranged on and blocks water between film, being provided with EVA adhesive film layer (3) between film at cell piece and each blocking water, the film that blocks water, EVA adhesive film layer, cell piece, EVA adhesive film layer, the film that blocks water are linked into an integrated entity by lamination.
5. a kind of portable type solar energy battery bag according to claim 1, it is characterized in that described battery unit (1) includes cell piece (8), the film that blocks water (4) and pet layer (5), the film that blocks water is arranged on cell piece upper surface, pet layer is arranged on cell piece lower surface, at cell piece and block water between film, be provided with EVA adhesive film layer (3) between cell piece and pet layer, the film that blocks water, EVA adhesive film layer, cell piece, EVA adhesive film layer, pet layer are linked into an integrated entity by lamination.
6. a kind of portable type solar energy battery bag according to any one of claim 2, is characterized in that described cloth (6) adopts memory fabric, canvas to be made.
7. a kind of portable type solar energy battery bag according to any one of claim 1-5, is characterized in that being provided with vapour eye button (7) on the angle of bed of cloth (2).
8. portable type solar energy battery packs a fabrication technique, it is characterized in that comprising the following steps:
S1. battery material, cloth are carried out respectively pre-laminated;
S2. the battery unit of pre-laminated rear acquisition, bed of cloth are carried out cutting;
S3. the battery unit after cutting is laid on bed of cloth welding;
S4. battery unit and bed of cloth are carried out three sections of laminations;
S5. assembly is carried out deburring and detection.
9. a kind of portable type solar energy battery according to claim 8 packs fabrication technique, it is characterized in that the process that battery material is pre-laminated is included by described step S1: lay block water film, EVA adhesive film layer, cell piece, EVA adhesive film layer successively, block water film, or the film that blocks water, EVA adhesive film layer, cell piece, EVA adhesive film layer, pet layer, low temperature that the assembly laid carries out 100-120 DEG C in laminating machine is pre-laminated, and the time is 10-20min;
The process that cloth is pre-laminated being included: lay cloth, EVA adhesive film layer, cloth successively, by pre-laminated for the low temperature that the assembly laid carries out 100-120 DEG C in laminating machine, the time is 10-20min.
10. a kind of portable type solar energy battery according to claim 8 packs fabrication technique, it is characterized in that the process carrying out three sections of laminations in described step S4 includes:
S41. hot stage: first laminating machine temperature is adjusted to 60 DEG C, then carries out high temperature lamination by the cell piece laid and bed of cloth, in 50min, temperature is gradually increased to 140-160 DEG C, then keeps 20min at temperature 140-160 DEG C;
S42. cold stage: in 30min, is gradually lowered to 80-100 DEG C by temperature, then keeps 20min at temperature 80-100 DEG C;
S43. cold pressing the stage: in 25min, temperature is gradually lowered to 40-60 DEG C, be then increased to 100-120 DEG C again.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105553412A (en) * | 2016-02-03 | 2016-05-04 | 浙江尚越新能源开发有限公司 | Solar battery pack structure, solar backpack and battery pack fabrication method |
CN108851410A (en) * | 2018-06-12 | 2018-11-23 | 浙江尚越新能源开发有限公司 | A kind of flexible solar wind-proof umbrella |
CN109065652A (en) * | 2018-07-03 | 2018-12-21 | 深圳市迪晟能源技术有限公司 | A kind of solar cell encapsulation method |
CN113193077A (en) * | 2021-04-06 | 2021-07-30 | 湖北美格新能源科技有限公司 | Solar module laminating method |
CN114937802A (en) * | 2022-05-06 | 2022-08-23 | 苏州市华盛源机电有限公司 | New energy bus battery pack manufacturing method based on new materials and laminating device thereof |
CN114978021A (en) * | 2022-06-22 | 2022-08-30 | 深圳市华宝新能源股份有限公司 | Portable solar panel and preparation method and application thereof |
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