CN102044897A - Manufacturing method of flexible solar charger - Google Patents
Manufacturing method of flexible solar charger Download PDFInfo
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- CN102044897A CN102044897A CN2010105491707A CN201010549170A CN102044897A CN 102044897 A CN102044897 A CN 102044897A CN 2010105491707 A CN2010105491707 A CN 2010105491707A CN 201010549170 A CN201010549170 A CN 201010549170A CN 102044897 A CN102044897 A CN 102044897A
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- solar panel
- alignment layers
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- solar
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention discloses a flexible solar charger, aims to solve the problems of inconvenience of carrying, rough manufacturing process, low positioning accuracy of a solar panel and the like of the conventional solar charger, and provides a manufacturing method of the flexible solar charger. The manufacturing method comprises the following steps of: 1) cutting at least one pair of embedding holes on a positioning layer; 2) arranging embedding parts on a solar panel which forms a battery pack, inserting the embedding parts into the embedding holes of the positioning layer and exposing the light receiving region of the solar panel out of the upper side of the positioning layer; 3) covering and jointing the solar panel on the positioning layer by using a protective layer; 4) arranging a lead on the lower side of the positioning layer and connecting the lead with the battery pack; 5) covering and jointing a shielding layer on the lower side of the positioning layer and covering the lead and the embedding parts; and 6) cutting an edge and installing a charging joint and a buckling component. The flexible solar charger is convenient to carry; simultaneously, the solar panel is positioned accurately.
Description
Technical field
The present invention relates to a kind of solar charger, especially a kind of manufacture method of flexible solar charger.
Background technology
Along with making rapid progress of science and technology, the continuous prosperity of mechanics of communication, improving constantly of living standard, people are constantly increased the demand of high-tech electronic product, and the high-tech electronic product all gets electricity consumption, make that charging device is more and more important, but traditional charging device needs fixed power source, in case leaving fixed power source just can't use, existing solar charging device is generally all bigger because of folding area, be inconvenient to carry, make a lot of outdoor activities fans travelling or during outing because mobile phone, electronic product such as digital camera or MP4 battery uses up and can not in time charge and feels put about, even some visitor lost in the open air also because battery of mobile phone uses up with extraneous communicating interrupt, can't go home safely; Even the more existing solar module that is convenient for carrying also is that technology is more coarse, the location of solar panel is accurate inadequately, causes that the overall appearance degree is poor, useful life is short.
Summary of the invention
The present invention is directed to deficiency and defective that prior art exists, provide a kind of environmental protection pollution-free, be convenient to fold, volume is little, in light weight, portable strong, the charging object is wide, can be continuously each electronic product charging, the manufacture method of accurate, anticorrosive, high temperature resistant, cold-resistant, anti-aging, the insulation in solar panel location simultaneously, waterproof, moistureproof flexible solar charger.
For this reason, the present invention takes following technical scheme: a kind of manufacture method of flexible solar charger the steps include:
1) on alignment layers, cuts out at least one pair of implantable port;
2) establish implantation portion being used to constitute on the solar panel of battery pack, and implantation portion is inserted the implantable port of alignment layers, and make the sensitive area of solar panel be exposed to the upside of alignment layers;
3) with protective layer described solar panel covering is fitted on the described alignment layers;
4) lay lead at the downside of alignment layers, and lead is connected with battery pack;
5) downside at alignment layers covers the shielding layer of fitting, and described lead and implantation portion are covered;
6) cut and cut the edge, charging connector and snapping assembly are installed.
As preferably, described solar panel is a rectangle, and its implantation portion is the two ends of solar panel, and the sensitive area of solar panel is the middle part of solar panel.The alignment layers downside is implanted as implantation portion in the two ends of solar panel, can be so that the position of solar panel on alignment layers can be stablized constantly, and its sensitive area is exposed to alignment layers upside and obviously big than implantation portion area, can fully absorb sunlight.
As preferably, be and on alignment layers, cut out the seam that quantity equates with solar panel and length equates with the width of solar panel cutting out implantable port on the alignment layers in the described step 1).Step 1) is only to cut out seam on alignment layers, will not locate to cut out little or cut for a short time, and the length of implantable port equates to make the assembling of solar panel and alignment layers to fit more with the width of solar panel.
As preferably, between described alignment layers and shielding layer, laying the supporting layer that is complementary with solar panel shape size between step 4) and the step 5).Supporting layer is made for the TPE material, and TPE has high resiliency, high-intensity characteristics can improve the solar panel bending strength, prevents losing of solar panel.
As preferably, with the welding layer described protective layer and shielding layer are overlying on the described alignment layers respectively.The welding layer adopts the EVA material, because the EVA material has being affixed on alignment layers, protective layer and the shielding layer that high hot paste can be firm, makes above-mentioned each layer firmly to bond together; Simultaneously the EVA material also has high transparent, lightweight, characteristics that soft and tough is strong, makes solar panel further be protected.
As preferably, the quantity of described solar panel is at least two, and string is or/and compose in parallel described battery pack between them.The power output of solar charger and output voltage can couple together along with the mode of serial or parallel connection between the solar panel or the two combination and change, and can be all kinds of battery product chargings, thereby satisfy different different requirements of customers.
As preferably, described alignment layers and shielding layer are a kind of in the blended cloth, nonwoven fabrics of cotton, acrylic fibers, terylene, polyvinyl, fiber crops, flax, ramie, nylon, silk, viscose glue and above fiber.Alignment layers and shielding layer adopt above-mentioned dry goods, can reach the soft collapsible and reasonable effect of pliability.
The technological operation of manufacturing flexible solar charger provided by the invention is simple; because protective layer, alignment layers and shielding layer all adopt flexible material to make solar charger to fold; be convenient for carrying; can be used as go on business, the stand-by power supply of environment such as tourism, long-distance by bus ship, field work; the present invention inserts solar panel in the seam on the alignment layers and covers with protective layer and fits on the alignment layers; make that the location of solar panel is more accurate; make not moisture-sensitive, impaired of product simultaneously, also relatively bear dirty, wear-resisting, long service life, cost performance height.
Description of drawings
Fig. 1 is a kind of decomposing schematic representation of the present invention;
Fig. 2 is a kind of expansion schematic diagram of the present invention.
Among the figure: 1. solar battery sheet, 2. charging connector, 3. alignment layers, 4. shielding layer, 5. protective layer, 6. implantation portion, 7. supporting layer, 81,82. welding layers, 91,92. snapping assemblies, 10. implantable port, 11. battery pack, 12 supporting layers.
Embodiment
Below in conjunction with specification drawings and specific embodiments substantive distinguishing features of the present invention is further described.
Cooperate Fig. 1, shown in Figure 2, the manufacture method of a kind of flexible solar charger of the present invention the steps include:
1) on alignment layers 3, cuts out at least one pair of implantable port 10;
2) establish implantation portion 6 being used to constitute on the solar panel 1 of battery pack, and implantation portion 6 is inserted the implantable port 10 of alignment layers 3, and make the sensitive area 7 of solar panel 1 be exposed to the upside of alignment layers 3;
3) with protective layer 5 described solar panel 1 covering is fitted on the described alignment layers 3;
4) lay lead at the downside of alignment layers 3, and lead is connected with battery pack 11;
5) downside at alignment layers 3 covers the shielding layer 4 of fitting, and described lead and implantation portion 6 are covered;
6) cut and cut the edge, charging connector 2 and snapping assembly 91,92 are installed.
Be and on alignment layers 3, cut out the seam that quantity equates with the quantity of solar panel 1 and length equates with the width of solar panel 1 cutting out implantable port 10 on the alignment layers 3 in the step 1) of the present invention, be on alignment layers 3, to cut out not remove the seam of expecting, will not locate and cut out little or cut for a short time, the length of implantable port 10 equates to make the assembling of solar panel 1 and alignment layers 3 to fit more with the width of solar panel 1.Step 2) in the below of alignment layers 3 is stretched into as implantation portion 6 in the two ends of solar panel 1, can be so that the position stability of solar panel 1 on alignment layers 3 be difficult for moving.With protective layer 5 solar panel 1 covering is fitted on the alignment layers 3 in the step 3), solar panel 1 is played a protective role.The lead that will be welded on the solar panel 1 with shielding layer 9 in the step 6) covers up, and the product of formation is elegant in appearance.
The middle part of solar panel 1 is far longer than two ends as implantation portion 6 as the area of sensitive area 7 among the present invention, makes solar panel 1 to absorb sunlight more fully, reaches both beautiful and practical effect.
The present invention makes that alignment layers and shielding layer have all adopted fabricbase in the technology of flexible solar charger, melted material has adopted the EVA material, diaphragm has adopted macromolecule membrane ETFE, because fabricbase, EVA and ETFE are flexible encapsulant material, solar panel is encapsulated, make solar charger to fold layer by layer and reduce volume so that carry along the gap between the solar charging panel, and the supporting layer of the cell panel of support solar has adopted the TPE material, even make solar panel under the folding situation of charger, also can keep not bent; EVA and ETFE that covering is fitted in the solar panel front surface are high transparent material, make the light accepting part position of solar panel can fully accept illumination, luminous energy changes into electric energy endlessly, makes solar charger can be continuously all kinds of power consumption equipment chargings.
Connect between the solar panel 1 in the step 3) of the present invention or/and the battery pack 11 that is connected in parallel and forms can be given the battery pack 11 different with configuration according to different requirements of customers:
1, small voltage, low-power battery group: the solar panel serial or parallel connection reaches output voltage 4.5V ~ 6V, output current 0.33A ~ 0.67A, the design of three vapour eye buttons can hang on the article such as glass, knapsack and use, and USB exports, can carry out flexible conversion according to different outlets.In light weight, small and exquisite, attractive in appearance, easy to use, be fit to the outdoor small-power electrical equipment such as mobile phone, MP3, Iphone, portable power source of giving and use.Selective color: black, camouflage color, digital camouflage color, olive green or client's designated color.
2, medium voltate, mid power battery pack: the solar panel serial or parallel connection reaches output voltage 12 ~ 18V, output current 0.33 ~ 3.6A, the design of four vapour eye buttons, convenient outdoor use, and configurable hook fixes, and the waterproof breeches joint also disposes configurations such as 5V cigar lighter conversion head, extended line; Be fit to outdoor uses such as notebook computer, intercom, small-sized exploration instrument, radio station, storage battery, portable power source, the selective color: black, camouflage color, digital camouflage color, olive green or client's designated color given.
At last, it is also to be noted that what more than enumerate only is specific embodiments of the invention.Obviously, the invention is not restricted to above embodiment, many distortion can also be arranged.All distortion that those of ordinary skill in the art can directly derive or associate from content disclosed by the invention all should be thought the protection range of inventing.
Claims (7)
1. the manufacture method of a flexible solar charger the steps include:
1) on alignment layers (3), cuts out at least one pair of implantable port (10);
2) on the solar panel that is used to constitute battery pack (11) (1), establish implantation portion (6), and implantation portion (6) inserted the implantable port (10) of alignment layers (3), and make the sensitive area (7) of solar panel (1) be exposed to the upside of alignment layers (3);
3) with protective layer (5) described solar panel (1) covering is fitted on the described alignment layers (3);
4) lay lead at the downside of alignment layers (3), and lead is connected with battery pack (11);
5) cover the shielding layer (4) of fitting at the downside of alignment layers (3), with described lead with plant portion (6) and cover;
6) cut and cut the edge, charging connector (2) and snapping assembly (91,92) are installed.
2. the manufacture method of a kind of flexible solar charger according to claim 1, it is characterized in that: described solar panel (1) is rectangle, and its implantation portion (6) is the two ends of solar panel (1), and the sensitive area (7) of solar panel (1) is the middle part of solar panel (1).
3. the manufacture method of a kind of flexible solar charger according to claim 1 is characterized in that: be cut out the seam that quantity equates with solar panel (1) and length equates with the width of solar panel (1) on alignment layers (3) cutting out implantable port (10) on the alignment layers (3) in the described step 1).
4. the manufacture method of a kind of flexible solar charger according to claim 1 is characterized in that: in lay the supporting layer (12) that is complementary with solar panel (1) shape size between step 4) and the step 5) between described alignment layers (3) and shielding layer (4).
5. the manufacture method of a kind of flexible solar charger according to claim 1 is characterized in that: use welding layer (81,82) that described protective layer (5) and shielding layer (4) are overlying on the described alignment layers (3) respectively.
6. the manufacture method of a kind of flexible solar charger according to claim 1 is characterized in that: the quantity of described solar panel (1) is at least two, and string is or/and compose in parallel described battery pack (11) between their (1).
7. the manufacture method of a kind of flexible solar charger according to claim 1 is characterized in that: described alignment layers (3) and shielding layer (4) are a kind of in the blended cloth, nonwoven fabrics of cotton, acrylic fibers, terylene, polyvinyl, fiber crops, flax, ramie, nylon, silk, viscose glue and above fiber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105491707A CN102044897A (en) | 2010-11-17 | 2010-11-17 | Manufacturing method of flexible solar charger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105491707A CN102044897A (en) | 2010-11-17 | 2010-11-17 | Manufacturing method of flexible solar charger |
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| Publication Number | Publication Date |
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| CN102044897A true CN102044897A (en) | 2011-05-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010105491707A Pending CN102044897A (en) | 2010-11-17 | 2010-11-17 | Manufacturing method of flexible solar charger |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103516001A (en) * | 2012-06-29 | 2014-01-15 | 太仓南极风能源设备有限公司 | Solar phone charger |
| CN104813481A (en) * | 2012-09-27 | 2015-07-29 | 阿森特太阳能技术公司 | Photovoltaic assembly and associated methods |
| CN105429589A (en) * | 2015-11-02 | 2016-03-23 | 宁海百健太阳能科技有限公司 | Foldable film solar charger |
| CN108538940A (en) * | 2018-03-25 | 2018-09-14 | 宜兴锦尚太阳能科技有限公司 | A kind of solar components structure easy to maintain |
Citations (6)
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| CN2487113Y (en) * | 2001-07-10 | 2002-04-17 | 胡宏勋 | Flexible solar cell unit |
| CN1953212A (en) * | 2006-11-03 | 2007-04-25 | 厦门冠宇科技有限公司 | Portable Bucky solar battery assembly and its manufacture method |
| CN201113537Y (en) * | 2007-09-07 | 2008-09-10 | 苏州思博露光伏能源科技有限公司 | Flexible solar cell multipurpose charger |
| CN101447519A (en) * | 2008-12-23 | 2009-06-03 | 中电电气（南京）太阳能研究院有限公司 | Laminated solar battery pack and manufacture method thereof |
| CN100573927C (en) * | 2007-07-18 | 2009-12-23 | 厦门冠宇科技有限公司 | The preparation method of flexible solar battery pack |
| CN201514948U (en) * | 2009-08-31 | 2010-06-23 | 比亚迪股份有限公司 | Solar cell module |
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2010
- 2010-11-17 CN CN2010105491707A patent/CN102044897A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2487113Y (en) * | 2001-07-10 | 2002-04-17 | 胡宏勋 | Flexible solar cell unit |
| CN1953212A (en) * | 2006-11-03 | 2007-04-25 | 厦门冠宇科技有限公司 | Portable Bucky solar battery assembly and its manufacture method |
| CN100573927C (en) * | 2007-07-18 | 2009-12-23 | 厦门冠宇科技有限公司 | The preparation method of flexible solar battery pack |
| CN201113537Y (en) * | 2007-09-07 | 2008-09-10 | 苏州思博露光伏能源科技有限公司 | Flexible solar cell multipurpose charger |
| CN101447519A (en) * | 2008-12-23 | 2009-06-03 | 中电电气（南京）太阳能研究院有限公司 | Laminated solar battery pack and manufacture method thereof |
| CN201514948U (en) * | 2009-08-31 | 2010-06-23 | 比亚迪股份有限公司 | Solar cell module |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103516001A (en) * | 2012-06-29 | 2014-01-15 | 太仓南极风能源设备有限公司 | Solar phone charger |
| CN104813481A (en) * | 2012-09-27 | 2015-07-29 | 阿森特太阳能技术公司 | Photovoltaic assembly and associated methods |
| CN105429589A (en) * | 2015-11-02 | 2016-03-23 | 宁海百健太阳能科技有限公司 | Foldable film solar charger |
| CN108538940A (en) * | 2018-03-25 | 2018-09-14 | 宜兴锦尚太阳能科技有限公司 | A kind of solar components structure easy to maintain |
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Application publication date: 20110504 |