CN109065652A - A kind of solar cell encapsulation method - Google Patents
A kind of solar cell encapsulation method Download PDFInfo
- Publication number
- CN109065652A CN109065652A CN201810718772.7A CN201810718772A CN109065652A CN 109065652 A CN109065652 A CN 109065652A CN 201810718772 A CN201810718772 A CN 201810718772A CN 109065652 A CN109065652 A CN 109065652A
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- encapsulation method
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- glue
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000005538 encapsulation Methods 0.000 title claims abstract description 17
- 239000004744 fabric Substances 0.000 claims abstract description 31
- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 239000003292 glue Substances 0.000 claims description 43
- 239000000047 product Substances 0.000 claims description 42
- 238000010030 laminating Methods 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 239000011265 semifinished product Substances 0.000 claims description 7
- 239000005030 aluminium foil Substances 0.000 claims description 4
- 238000004049 embossing Methods 0.000 claims description 4
- 238000012797 qualification Methods 0.000 claims 1
- 238000009738 saturating Methods 0.000 claims 1
- 238000005452 bending Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 abstract description 3
- 238000004904 shortening Methods 0.000 abstract 1
- 239000010408 film Substances 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- JAYCNKDKIKZTAF-UHFFFAOYSA-N 1-chloro-2-(2-chlorophenyl)benzene Chemical compound ClC1=CC=CC=C1C1=CC=CC=C1Cl JAYCNKDKIKZTAF-UHFFFAOYSA-N 0.000 description 1
- 101100084627 Neurospora crassa (strain ATCC 24698 / 74-OR23-1A / CBS 708.71 / DSM 1257 / FGSC 987) pcb-4 gene Proteins 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- KTSFMFGEAAANTF-UHFFFAOYSA-N [Cu].[Se].[Se].[In] Chemical group [Cu].[Se].[Se].[In] KTSFMFGEAAANTF-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/05—Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Photovoltaic Devices (AREA)
Abstract
The present invention provides a kind of solar cell encapsulation method, by by solar panel by design size of current and cutting, and adjust the spacing of two neighboring solar battery slice, and multiple solar batteries are sliced by bonding wire by the voltage value of design and are connected to；Solar battery cell product is used simultaneously; together with the materials such as waterproof cloth, EVA and ultra-thin ETFE after high-temperature vacuum is laminated; can be once-forming, due in solar battery cell product solar battery slice between connecting line all seal press get up, weld is not oxidizable; and product waterproof property is more preferable; long service life, the effect that bending folds is also good, while also reducing processing cost; it the production cycle for shortening final finished, is produced on a large scale.Except using in addition to common solar panel, also using CIGS cell piece as raw material, due to CIGS cell piece characteristic so that integral product have the advantages that it is thin and light, can bending.
Description
Technical field
The present invention relates to cell package field, espespecially a kind of solar cell encapsulation method.
Background technique
Conventional solar panel realizes that the method folded is first by solar battery sheet and PCB, PET, EVA (EVA mono-
The glue of flowing can be melted at a high temperature of 130 degree or so of kind, be solid-state flake, 0.2~0.5mm of thickness under room temperature；) etc. materials it is logical
It crosses high temperature and is laminated together into semi-finished product unit, then pass through tin plating bonding wire voltage and current as needed for several semi-finished product lists
First solar panels connection is integral, is then subject to cloth respectively up and down and makees face and bottom linear slit altogether, is just able to achieve two foldings
Or roll over folding effect more, allow for that product processing cost is high, the production cycle is long in this way, and due to the bonding wire junction of this mode
There is no vacuum sealing, cause waterproof performance weak, weld is easy the defects of dampness aoxidizes.
Summary of the invention
To solve the above problems, the present invention provides a kind of solar cell encapsulation method, produced using solar battery cell
Product can be once-forming together with the materials such as waterproof cloth, EVA and ultra-thin ETFE after high-temperature vacuum is laminated, due to the sun
Connecting line, which all seals, between solar battery slice in energy battery unit product presses, therefore weld is not oxidizable,
And product waterproof property is more preferable, long service life, the effect that bending folds is also good.
One of to achieve the above object, the technical solution adopted by the present invention is that a kind of solar cell encapsulation method is provided,
The following steps are included:
Solar panel cutting by the size of current of design is constituted solar battery slice by step S1.；
The solar battery of respective numbers is sliced concatenation by the voltage value of design by step S2., and draws positive and negative anodes, is passed through
Test passes constitute solar battery cell product；
Step S3. by cloth, the first EVA glue, PCB, transparent EVA glue, solar battery cell product, transparent EVA glue,
ETFE stacks gradually placement from the bottom to top, and is put into laminating machine and vacuumizes rear high-temperature laminating, and constitute semi-finished product；
Step S4. pressing after the completion of is taken out from laminating machine and carry out it is stamping, after test passes i.e. composition finished product.
Further, in step s3, the pumpdown time be 385~400 seconds so that vacuum degree reach -98kpa~-
110kpa；For the operating temperature at 155~160 DEG C, pressing time is 650~800 seconds.
Further, the first EVA glue is transparent or opaque EVA glue
Further, in step S3, the cloth used is PU cloth.
Further, the surface of the ETFE is equipped with embossing.
To achieve the above object two, the technical solution adopted by the present invention is that a kind of solar cell encapsulation method is provided,
The following steps are included:
The cutting by the size of current of design of CIGS cell piece is constituted CIGS battery slice by step S1.；
The CIGS battery of respective numbers is sliced concatenation by the voltage value of design by step S2., and draws positive and negative anodes, by surveying
Examination is qualified to constitute CIGS battery unit product；
Step S3. is by cloth, the first EVA glue, aluminium foil, POE glue, CIGS battery unit product, POE glue, the film that blocks water, transparent
EVA glue, ETFE stack gradually placement from the bottom to top, and are put into laminating machine and vacuumize rear high-temperature laminating, and constitute semi-finished product.
Step S4. pressing after the completion of is taken out from laminating machine and carry out it is stamping, after test passes i.e. composition finished product.
Further, in the step S3, the side of a circle with the film surface that blocks water is additionally provided between transparent EVA glue, the film that blocks water
While the black EVA glue being adjacent to.
The beneficial effects of the present invention are:
1. the present invention by by solar panel by design size of current and cutting, and adjust two neighboring solar energy
The spacing of battery slice, and multiple solar batteries are sliced by bonding wire by the voltage value of design and are connected to；The sun is used simultaneously
Can battery unit product can be primary together with the materials such as waterproof cloth, EVA and ultra-thin ETFE after high-temperature vacuum is laminated
Forming, due in solar battery cell product solar battery slice between connecting line all seal pressing get up, weld
It is not oxidizable to meet place, and product waterproof property is more preferable, long service life, the effect that bending folds is also good, also reduces simultaneously
Processing cost shortens the production cycle of final finished, is produced on a large scale.
2. in addition to using common solar panel, also using CIGS cell piece as raw material, due to CIGS cell piece
Characteristic so that integral product have the advantages that it is thin and light, can bending.
Detailed description of the invention
Fig. 1 is the exploded view of finished product in specific embodiment 1.
Fig. 2 is the sectional view of finished product in specific embodiment 1.
Fig. 3 is the exploded view figure of finished product in specific embodiment 2.
Fig. 4 is the sectional view figure of finished product in specific embodiment 2.
Fig. 5 is the work flow diagram of integrated laminating molding of the invention.
Drawing reference numeral explanation: 1.ETFE；2. transparent EVA glue；3. solar battery cell product；4.PCB；5. the first EVA
Glue；6. cloth；7. black EVA glue；8. block water film；9.POE glue；10.CIGS battery unit product；11. aluminium foil.
Specific embodiment
The present invention is described in detail with Figure of description combined with specific embodiments below.
Specific embodiment 1: below by specific embodiment, the invention will be further described, refering to fig. 1-2 and Fig. 5
One of shown, of the invention process: to achieve the above object, the technical solution adopted by the present invention is that providing a kind of solar battery
Packaging method, comprising the following steps:
Solar panel cutting by the size of current of design is constituted solar battery slice by step S1.；
The solar battery of respective numbers is sliced concatenation by the voltage value of design by step S2., and draws positive and negative anodes, is passed through
Test passes constitute solar battery cell product 3；
Step S3. is by cloth 6, the first EVA glue 5, PCB 4, transparent EVA glue 2, solar battery cell product 3, transparent
EVA glue 2, ETFE 1 stack gradually placement from the bottom to top, and are put into laminating machine and vacuumize rear high-temperature laminating, and constitute half at
Product；
Step S4. pressing after the completion of is taken out from laminating machine and carry out it is stamping, after test passes i.e. composition finished product.
The present invention by by solar panel by design size of current and cutting, and adjust two neighboring solar-electricity
The spacing of pond slice, and multiple solar batteries are sliced by bonding wire by the voltage value of design and are connected to；Solar energy is used simultaneously
Battery unit product 3, together with the materials such as waterproof cloth 6, EVA and ultra-thin ETFE 1 after high-temperature vacuum is laminated, Ji Keyi
Secondary forming, due in solar battery cell product 3 solar battery slice between connecting line all seal press get up,
Weld is not oxidizable, and product waterproof property is more preferable, long service life, and the effect that bending folds is also good, while also reducing
Processing cost, shortens the production cycle of final finished, is produced on a large scale.
Further, in step s3, the pumpdown time be 385~400 seconds so that vacuum degree reach -98kpa~-
110kpa；For the operating temperature at 155~160 DEG C, pressing time is 650~800 seconds.
Further, in step S3, the cloth 6 used is PU cloth 6.To guarantee that product appearance is beautiful, cloth 6 is avoided to leak
Glue has selected PU cloth 6.And the cloth 6 used in the present invention for PU cloth 6 be only to the preferred embodiment of the present invention into
Row description, not the scope of the present invention is limited, use cloth 6 or other can realize the cloth for avoiding leak adhesive
Material 6.
Further, the first EVA glue 5 is transparent or opaque.Wherein in this specific embodiment, the first EVA
The color of glue 5 is determined according to the color of cloth 6, and when cloth 6 is black, the first EVA glue 5 is black, when cloth 6 is other
When color, the first EVA glue 5 is transparent.
Further, the surface of the ETFE 1 is equipped with embossing, in order to which surface translucency is good and attractive and durable, has selected ultra-thin
, good weatherability ETFE 1 and selected embossing effects.Wherein it can also increase other decorations and auxiliary function on the surface of ETFE 1
Energy material is presented product personalized.
Specific embodiment 2: refering to shown in Fig. 3-4 and Fig. 5, to achieve the above object two, the technology that the present invention uses
Scheme is to provide a kind of solar cell encapsulation method, which comprises the following steps:
The cutting by the size of current of design of CIGS cell piece is constituted CIGS battery slice by step S1.；
The CIGS battery of respective numbers is sliced concatenation by the voltage value of design by step S2., and draws positive and negative anodes, by surveying
Examination is qualified to constitute CIGS battery unit product 10；(CIGS cell piece is one of thin-film solar cells, and main ingredient is
Copper indium gallium selenide, the solar battery have the characteristics that connect between bending, monolithic without welding；)
Step S3. by cloth 6, the first EVA glue 5, aluminium foil 11, POE glue 9, CIGS battery unit product 10, POE glue 9, resistance
Moisture film 8, transparent EVA glue 2, ETFE 1 stack gradually placement from the bottom to top, and are put into laminating machine and vacuumize rear high-temperature laminating, and
Constitute semi-finished product.(wherein since CIGS material is oxidizable, need to seal under low-humidity environment, relative to conventional solar cells
Piece it is integrally formed, need to increase block water film 8 with improve inoxidizability and using POE glue 9 improve glue connection degree.)
For step S4. after the completion of laminating machine taking-up pressing, stamping rear test passes are finished product.
Wherein in the step S3, the side of a circle with 8 surface of film that blocks water is additionally provided between transparent EVA glue 2, the film 8 that blocks water
While the black EVA glue 7 being adjacent to.Increasing black EVA glue 7 is to influence appearance in order to avoid cell piece side appearance is bad.
Wherein the encapsulation technology of CIGS cell piece and the encapsulation technology of above-mentioned solar panel are in addition to Component units production
Connection type when product is different, and material when stacking is different；Other techniques are consistent, CIGS solar battery sheet envelope
Pumpdown time in dress technology is 385~400 seconds, so that vacuum degree reaches -98kpa~-110kpa；The operating temperature exists
155~160 DEG C, pressing time is 650~800 seconds.The cloth 6 used, to guarantee that product appearance is beautiful, avoids for PU cloth 6
6 leak adhesive of cloth, has selected PU cloth 6；The first EVA glue 5 be it is transparent or opaque, the surface of the ETFE 1 is equipped with pressure
Flower is presented product personalized wherein the surface in ETFE 1 can also increase other decorations and aid functional material.
And using CIGS cell piece as raw material, due to CIGS cell piece characteristic so that integral product with more thin and
Gently, can bending the advantages of.
Embodiment of above be only preferred embodiments of the present invention will be described, not to the scope of the present invention into
Row limits, and without departing from the spirit of the design of the present invention, this field ordinary engineering and technical personnel is to technical side of the invention
The various changes and improvements that case is made, should fall within the scope of protection determined by the claims of the present invention.
Claims (7)
1. a kind of solar cell encapsulation method, it is characterised in that: the following steps are included:
Solar panel cutting by the size of current of design is constituted solar battery slice by step S1.；
The solar battery of respective numbers is sliced concatenation by the voltage value of design by step S2., and draws positive and negative anodes, by test
Qualification constitutes solar battery cell product；
Step S3. by cloth, the first EVA glue, PCB, transparent EVA glue, solar battery cell product, transparent EVA glue, ETFE by
Under it is supreme stack gradually placement, and be put into laminating machine and vacuumize rear high-temperature laminating, and constitute semi-finished product；
Step S4. pressing after the completion of is taken out from laminating machine and carry out it is stamping, after test passes i.e. composition finished product.
2. a kind of solar cell encapsulation method according to claim 1, it is characterised in that: in step s3, vacuumize
Time is 385~400 seconds, so that vacuum degree reaches -98kpa~-110kpa；The operating temperature is at 155~160 DEG C, pressing
Time is 650~800 seconds.
3. according to a kind of solar cell encapsulation method described in claim 1, it is characterised in that: the first EVA glue is transparent
Or opaque EVA glue.
4. a kind of solar cell encapsulation method according to claim 1, it is characterised in that: in step S3, the cloth of use
Material is PU cloth.
5. a kind of solar cell encapsulation method according to claim 1, it is characterised in that: the surface of the ETFE is equipped with
Embossing.
6. a kind of solar cell encapsulation method, which comprises the following steps:
The cutting by the size of current of design of CIGS cell piece is constituted CIGS battery slice by step S1.；
The CIGS battery of respective numbers is sliced concatenation by the voltage value of design by step S2., and draws positive and negative anodes, is closed by test
Lattice constitute CIGS battery unit product；
Step S3. is by cloth, the first EVA glue, aluminium foil, POE glue, CIGS battery unit product, POE glue, the film that blocks water, transparent EVA
Glue, ETFE stack gradually placement from the bottom to top, and are put into laminating machine and vacuumize rear high-temperature laminating, and constitute semi-finished product；
Step S4. pressing after the completion of is taken out from laminating machine and carry out it is stamping, after test passes i.e. composition finished product.
7. a kind of solar cell encapsulation method according to claim 6, it is characterised in that: in the step S3, saturating
The black EVA glue that a circle is adjacent to the side of film surface that blocks water is additionally provided between bright EVA glue, the film that blocks water.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810718772.7A CN109065652A (en) | 2018-07-03 | 2018-07-03 | A kind of solar cell encapsulation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810718772.7A CN109065652A (en) | 2018-07-03 | 2018-07-03 | A kind of solar cell encapsulation method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109065652A true CN109065652A (en) | 2018-12-21 |
Family
ID=64818449
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810718772.7A Pending CN109065652A (en) | 2018-07-03 | 2018-07-03 | A kind of solar cell encapsulation method |
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| Country | Link |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112614916A (en) * | 2020-12-31 | 2021-04-06 | 广州奥鹏能源科技有限公司 | Manufacturing method of three-proofing solar flexible plate |
| WO2021106872A1 (en) * | 2019-11-25 | 2021-06-03 | Ａｇｃ株式会社 | Solar cell module, production method for same, and building external wall material using same |
| CN113133203A (en) * | 2021-03-29 | 2021-07-16 | 湖北美格新能源科技有限公司 | Solar Internet of things device and packaging method |
| CN113193077A (en) * | 2021-04-06 | 2021-07-30 | 湖北美格新能源科技有限公司 | Solar module laminating method |
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| CN112614916A (en) * | 2020-12-31 | 2021-04-06 | 广州奥鹏能源科技有限公司 | Manufacturing method of three-proofing solar flexible plate |
| CN113133203A (en) * | 2021-03-29 | 2021-07-16 | 湖北美格新能源科技有限公司 | Solar Internet of things device and packaging method |
| CN113193077A (en) * | 2021-04-06 | 2021-07-30 | 湖北美格新能源科技有限公司 | Solar module laminating method |
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