CN1483593A - Method for making card and card made by said method - Google Patents
Method for making card and card made by said method Download PDFInfo
- Publication number
- CN1483593A CN1483593A CNA021347786A CN02134778A CN1483593A CN 1483593 A CN1483593 A CN 1483593A CN A021347786 A CNA021347786 A CN A021347786A CN 02134778 A CN02134778 A CN 02134778A CN 1483593 A CN1483593 A CN 1483593A
- Authority
- CN
- China
- Prior art keywords
- top layer
- card
- station
- raw material
- lamination
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 38
- 238000003475 lamination Methods 0.000 claims abstract description 36
- 238000003825 pressing Methods 0.000 claims abstract description 17
- 238000002360 preparation method Methods 0.000 claims abstract description 13
- 238000007731 hot pressing Methods 0.000 claims abstract description 9
- 238000005520 cutting process Methods 0.000 claims abstract description 5
- 239000002994 raw material Substances 0.000 claims description 30
- 238000004519 manufacturing process Methods 0.000 claims description 29
- 239000002131 composite material Substances 0.000 claims description 13
- 239000004809 Teflon Substances 0.000 claims description 6
- 229920006362 Teflon® Polymers 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 230000008676 import Effects 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- GNFTZDOKVXKIBK-UHFFFAOYSA-N 3-(2-methoxyethoxy)benzohydrazide Chemical compound COCCOC1=CC=CC(C(=O)NN)=C1 GNFTZDOKVXKIBK-UHFFFAOYSA-N 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 8
- 239000002344 surface layer Substances 0.000 abstract 2
- 238000005265 energy consumption Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 35
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 229920006361 Polyflon Polymers 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 229920009441 perflouroethylene propylene Polymers 0.000 description 1
- 229920011301 perfluoro alkoxyl alkane Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Abstract
The present invention relates to a method for making card. Said method includes four links of preparing material including preparation of card base and preparation of the information surface layer; preheating; hot-pressing including lamination of carb base and information surface layer and cold-pressing and cutting. Said invention also provides the concrete steps of the lamination procedure, it not only raises card-making efficiency, but also can reduce its cost and energy consumption.
Description
Technical field
The present invention relates to demonstrate,prove blocking and make technology, more particularly, relate to and a kind ofly can improve the fabrication quality greatly, improve the fabrication method of fabrication efficient and the card that utilizes this method to make.
Background technology
In modern fabrication technology, the lamination of multilayer material pressing layer by layer is widely adopted, by layer laminates is carried out lamination, realize the combination of each structure sheaf of card, tradition fabrication method is to be one group to be equivalent to three layers of a card dimensions area or multilayer material, with each group of organizing in the material more, send into respectively between two laminates in the laminating apparatus, by many groups laminate, the card that lamination is a plurality of groups, utilize again behind the lamination and cut card apparatus cutting, be characterized in that the temperature, pressure of each laminate layers of lamination is wayward, and to require by the information film of lamination generally be ink printing and can not be that carbon dust is printed and formed, therefore, the personal information of card can only be printed after the card lamination is finished again, has increased the fabrication program, and efficient is also low.
Summary of the invention
The technical problem to be solved in the present invention is, a kind of new fabrication method is provided, can be to carrying out lamination through the monolayer plastic card of printing, and the guarantee information film is when lamination, carbon dust can not spread, thereby improves fabrication efficient.
The technical problem to be solved in the present invention is, a kind of novel card is provided, can first print surface Information Level, and back lamination.
The above-mentioned technical problem of the present invention solves like this, constructs a kind of fabrication method, may further comprise the steps: preparation card base, forward top layer and reverse top layer; Successively lamination is carried out on described forward top layer, described card base, described reverse top layer; Composite bed behind the lamination is cut into a plurality of cards, it is characterized in that: successively lamination is carried out on described forward top layer, described card base, described reverse top layer and may further comprise the steps:
A) will be positioned at and form raw material together by the described forward top layer of lamination, described card base, described reverse top layer by label alignment;
B) described raw material are delivered on lower floor's pressing plate on the carriage of importing and exporting station;
C) will go up laminate is placed on the described raw material;
D) carriage that will be loaded with described raw material forwards preheating station to described raw material is preheated;
E) will be loaded with and finish the described carriage that preheats raw material and forward the hot pressing station to, described raw material be carried out the high temperature lamination with temperature and pressure;
F) carriage that will be loaded with the raw material of finishing the high temperature lamination forwards the station of colding pressing to, and described raw material are carried out the composite bed that the low temperature lamination forms the grog of typing;
G) forward described carriage to the import and export station.
In fabrication method provided by the invention, the heating-up temperature of described preheating station is 60-80 ℃, and moulding pressure is the 5-10 MPa, and heating pressing time is 15-30 second, the heating-up temperature of described hot pressing station is 120-140 ℃, with the pressure pressurized 15-30 second of 5-10 MPa.
In fabrication method provided by the invention, described colding pressing is that water with normal temperature cycles through described station and makes work piece be subjected to the pressure of 5-10 MPa.
In fabrication method provided by the invention, after described step g), further comprising the steps of: as to mention the last laminate on the described grog composite bed, described grog composite bed is delivered to the step of card cutting work station.
In fabrication method provided by the invention, described carriage is driven by rotating shaft, circulates between each station successively, and the angular deviation of 90 degree is arranged between the adjacent stations.
In fabrication method provided by the invention, described surface of going up laminate and described lower floor pressing plate is coated with teflon coatings respectively.
In fabrication method provided by the invention, at any time described, any one in described four stations has only a composite bed handling.
In fabrication method provided by the invention, described preparation card base, forward top layer and oppositely the top layer be included in the forward top layer and (or) oppositely utilize printing ink or carbon dust to form the step of card graph text information on the top layer.
In fabrication method provided by the invention, described preparation card base, forward top layer and reverse top layer have identical size, can cut out card onesize more than 2 or 2.
Another technical problem of the present invention solves like this, construct a kind of card and make sheet with the above-mentioned fabrication method of the present invention, comprise forward top layer, oppositely top layer and intervenient card basic unit, this card basic unit and described forward top layer, the oppositely binding of the lamination between the top layer, Information Level ink print before lamination in described forward top layer gets on.
The card of implementing fabrication method provided by the invention and utilizing this method to prepare, overcome prior art for preparation method complexity, be not suitable for the shortcoming of fabrication on a small scale, since with the Teflon material be plated in that heat conductivility is good, on not yielding, the resistant to elevated temperatures laminate of the pressurized that is heated, realize the lamination of card by the tissue of getting material, preheating, hot pressing and the four processes of colding pressing, described a plurality of layer is by behind the lamination, and itself can further cut into a plurality of cards.Like this, not only simplify the fabrication process, also improved fabrication efficient, greatly reduced percent defective, also reduced cost, reduced energy resource consumption.
Description of drawings
Fig. 1 is the schematic flow sheet of fabrication method of the present invention;
Fig. 2 is the structural representation that utilizes the card of fabrication method preparation of the present invention.
The specific embodiment
As shown in Figure 1, in fabrication method of the present invention, comprise following components: 1) preparation of card layer and location; 2) by lamination raw material are laminated to grog; 3) the card grog is cut.
Wherein, preparation of card layer and centering comprise: 11) the card benchmark is equipped with; 12) Information Level is prepared, and can directly print picture and text by normal printer at material surfaces such as for example PVC, and the graticule of each layer alignment is set near the center line of card; 13) will go up Information Level, Ka Ji and following Information Level centering location, form fabrication raw material in groups.The size of card raw material can be the A4 size, so that Information Level can be printed by normal printer.
Wherein, by lamination raw material being laminated to grog comprises: 21) described raw material are delivered on the lower floor's pressing plate on the carriage of importing and exporting station; 22) will go up laminate is placed on the described raw material; 23) carriage that will be loaded with described raw material forwards preheating station to; 24) described raw material being carried out temperature is that 60-80 ℃, 5-10 MPa, time are preheating of 15-30 second; 25) will be loaded with and finish the described carriage that preheats raw material and forward the hot pressing station to; 26) with the pressure of 120-140 ℃ of temperature and 5-10 MPa, the raw material that are between lower floor's pressing plate and the last laminate are exerted pressure 15-30 second; 27) carriage that will be loaded with the raw material of finishing the high temperature lamination forwards the station of colding pressing to; 28) cycle through the pressure that described station makes the work piece cooling and be subjected to the 5-10 MPa with the water of normal temperature and make it to be shaped into grog; 29) forward described carriage to the import and export station.
Wherein, the card grog is cut comprise: 31) mention the last laminate on the described grog composite bed; 32) described grog composite bed is delivered to the card cutting work station; 33) one by one the grog layer is cut.Cut out card onesize more than 2 or 2.
The import and export station of mentioning in the above-mentioned steps, preheating station, hot pressing station and the station of colding pressing, order becomes fan-shaped array, and the angular deviation of 90 degree is arranged between the adjacent stations.Wherein, the carriage of placing the laminated companion is driven by rotating shaft, can circulate between above-mentioned four successively, makes at any time, has only a composite bed handling in four stations respectively.Described surface of going up laminate and described lower floor pressing plate is coated with teflon coatings respectively.Teflon claims that again Teflon, formal name used at school are polyflon, is a kind of fluorocarbon coating, and adopting fluorine resin PTFE, PFA, FEP, ETFE is the major function raw material, and this material has following characteristics: 1) Gao Du chemical stability; 2) the serviceability temperature scope is wide; 3) Tu Chu not viscosity; 4) You Yi resistance to weathering energy; 5) good electrical properties, big, the breakdown voltage resistant height of volume resistance, dielectric constant are little; 6) valuable noninflammability; 7) nontoxic, anticorrosion, do not dissolve; 8) strong adhesion, difficult drop-off, durable, therefore, can guarantee can not sticked together because of temperature by the lamination object, owing to increased the preheating link, reduced the needed time of hot pressing, because each station walks abreast, reduced the fabrication cycle of card.
As shown in Figure 2, according to the card of the inventive method preparation, comprise forward top layer 41, oppositely top layer 42 and intervenient card basic unit 43, this card basic unit 43 and described forward top layer 41, the oppositely binding of the lamination between the top layer 42.Wherein, pattern and character has been printed in advance by printer in forward top layer, reverse top layer.
Claims (10)
1, a kind of fabrication method may further comprise the steps: preparation card base, forward top layer and reverse top layer; Successively lamination is carried out on described forward top layer, described card base, described reverse top layer; Composite bed behind the lamination is cut into a plurality of cards, it is characterized in that: describedly successively lamination is carried out on described forward top layer, described card base, described reverse top layer and may further comprise the steps:
A) will be positioned at and form raw material together by the described forward top layer of lamination, described card base, described reverse top layer by label alignment;
B) described raw material are delivered on lower floor's pressing plate on the carriage of importing and exporting station;
C) will go up laminate is placed on the described raw material;
D) carriage that will be loaded with described raw material forwards preheating station to described raw material is preheated;
E) will be loaded with and finish the described carriage that preheats raw material and forward the hot pressing station to, described raw material be carried out the high temperature lamination with temperature and pressure;
F) carriage that will be loaded with the raw material of finishing the high temperature lamination forwards the station of colding pressing to, and described raw material are carried out the composite bed that the low temperature lamination forms the grog of typing;
G) forward described carriage to the import and export station.
According to the described method of claim 1, it is characterized in that 2, the temperature of described preheating station is 60-80 ℃, be 15-30 second heat time heating time, and the heating-up temperature of described hot pressing station is 120-140 ℃, with the pressure pressurized 15-30 second of 5-10 MPa.
According to the described method of claim 2, it is characterized in that 3, described colding pressing is that water with normal temperature cycles through described station and makes work piece be subjected to the pressure of 5-10 MPa.
4, according to the described method of claim 1, it is characterized in that, after described step g), further comprising the steps of: as to mention the last laminate on the described grog composite bed, described grog composite bed is delivered to the step of card cutting work station.
According to the described method of claim 1, it is characterized in that 5, described carriage is driven by rotating shaft, between each station, circulate successively that the angular deviation of 90 degree is arranged between the adjacent stations.
According to any one described method among the claim 1-5, it is characterized in that 6, described surface of going up laminate and described lower floor pressing plate is coated with teflon coatings respectively.
According to any one described method among the claim 1-5, it is characterized in that 7, at any time described, any one in described four stations has only a composite bed handling.
8, according to the described method of claim 1, it is characterized in that, described preparation card base, forward top layer and oppositely the top layer be included in the forward top layer and (or) oppositely utilize printer ink to print the step of picture and text on the top layer.
9, described according to Claim 8 method is characterized in that, described preparation card base, forward top layer and reverse top layer have identical size, can cut out card onesize more than 2 or 2.
10, a kind of card that utilizes the described fabrication method of claim 1-9 to make is characterized in that, comprises forward top layer, oppositely top layer and intervenient card basic unit, this card basic unit and described forward top layer, the oppositely binding of the lamination between the top layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN02134778.6A CN1201944C (en) | 2002-09-18 | 2002-09-18 | Method for making card and card made by said method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN02134778.6A CN1201944C (en) | 2002-09-18 | 2002-09-18 | Method for making card and card made by said method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1483593A true CN1483593A (en) | 2004-03-24 |
| CN1201944C CN1201944C (en) | 2005-05-18 |
Family
ID=34145944
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN02134778.6A Expired - Lifetime CN1201944C (en) | 2002-09-18 | 2002-09-18 | Method for making card and card made by said method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1201944C (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101148098B (en) * | 2006-09-22 | 2010-09-01 | 深圳市特种证件研究制作中心 | Certificate and card manufacturing method and system |
| CN105679866A (en) * | 2016-02-03 | 2016-06-15 | 尚越光电科技有限公司 | Portable solar battery pack and manufacturing technology |
| CN113306266A (en) * | 2021-05-18 | 2021-08-27 | 深圳市华正联实业有限公司 | Certificate card manufacturing process and system |
-
2002
- 2002-09-18 CN CN02134778.6A patent/CN1201944C/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101148098B (en) * | 2006-09-22 | 2010-09-01 | 深圳市特种证件研究制作中心 | Certificate and card manufacturing method and system |
| CN105679866A (en) * | 2016-02-03 | 2016-06-15 | 尚越光电科技有限公司 | Portable solar battery pack and manufacturing technology |
| CN113306266A (en) * | 2021-05-18 | 2021-08-27 | 深圳市华正联实业有限公司 | Certificate card manufacturing process and system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1201944C (en) | 2005-05-18 |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| ASS | Succession or assignment of patent right |
Owner name: INTERNATIONAL SECURITY TECHNOLOGY CO.; SHENZHEN H Effective date: 20040625 |
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| C41 | Transfer of patent application or patent right or utility model | ||
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Effective date of registration: 20040625 Address after: Futian District, Shenzhen city of Guangdong Province, 518049 Village Road No. 99 Applicant after: SHENZHEN SPECIAL CERTIFICATE R Co-applicant after: INTERNATIONAL SECURITY TECHNOLOGY Ltd. Co-applicant after: SHENZHEN HUAZHENGLIAN INDUSTRIAL Co.,Ltd. Address before: Futian District, Shenzhen city of Guangdong Province, 518049 Village Road No. 99 Applicant before: SHENZHEN SPECIAL CERTIFICATE R |
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Owner name: INTERNATIONAL SECURITY TECHNOLOGY CO., LTD. HUAZHE Free format text: FORMER OWNER: INTERNATIONAL SECURITY TECHNOLOGY CO., LTD. HUAZHENGLIAN INDUSTRY CO., LTD., SHENZHEN CITY |
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Effective date of registration: 20100927 Address after: Futian District, Shenzhen city of Guangdong Province, 518049 Village Road No. 99 Co-patentee after: INTERNATIONAL SECURITY TECHNOLOGY Ltd. Patentee after: SHENZHEN SPECIAL CERTIFICATE R Co-patentee after: SHENZHEN HUAZHENGLIAN INDUSTRIAL Co.,Ltd. Co-patentee after: INTERNATIONAL SECURITY TECHNOLOGY (SHENZHEN) Ltd. Co-patentee after: IST INTERNATIONAL SECURITY TECHNOLOGY (SHENZHEN) Ltd. Address before: Futian District, Shenzhen city of Guangdong Province, 518049 Village Road No. 99 Co-patentee before: INTERNATIONAL SECURITY TECHNOLOGY Ltd. Patentee before: SHENZHEN SPECIAL CERTIFICATE R Co-patentee before: SHENZHEN HUAZHENGLIAN INDUSTRIAL Co.,Ltd. |
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Owner name: IST INTERNATIONAL SECURITY TECHNOLOGY (SHENZHEN) C Free format text: FORMER OWNER: CENTER FOR RESEARCHING AND MAKING SPECIAL CERTIFICATES IN SHENZHEN Effective date: 20101206 Owner name: INTERNATIONAL SECURITY TECHNOLOGY CO., LTD. IST IN Free format text: FORMER OWNER: INTERNATIONAL SECURITY TECHNOLOGY CO., LTD. HUAZHENGLIAN INDUSTRY CO., LTD., SHENZHEN CITY IST INTERNATIONAL SECURITY TECHNOLOGY (SHENZHEN) CO., LTD. IST INTERNATIONAL SECURITY TECHNOLOGY (SHENZHEN) CO., LTD. |
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Free format text: CORRECT: ADDRESS; FROM: 518049 NO.99, MEICUN ROAD, SHANGMEILIN, FUTIAN DISTRICT, SHENZHEN CITY, GUANGDONG PROVINCE TO: 518049 NO.99, MEICUN ROAD, FUTIAN DISTRICT, SHENZHEN CITY |
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Effective date of registration: 20101206 Address after: 518049, No. 99 Mei Cun road, Shenzhen, Futian District Co-patentee after: INTERNATIONAL SECURITY TECHNOLOGY Ltd. Patentee after: INTERNATIONAL SECURITY TECHNOLOGY (SHENZHEN) Ltd. Co-patentee after: IST INTERNATIONAL SECURITY TECHNOLOGY (SHENZHEN) Ltd. Address before: Futian District, Shenzhen city of Guangdong Province, 518049 Village Road No. 99 Co-patentee before: INTERNATIONAL SECURITY TECHNOLOGY Ltd. Patentee before: SHENZHEN SPECIAL CERTIFICATE R Co-patentee before: SHENZHEN HUAZHENGLIAN INDUSTRIAL Co.,Ltd. Co-patentee before: INTERNATIONAL SECURITY TECHNOLOGY (SHENZHEN) Ltd. Co-patentee before: IST INTERNATIONAL SECURITY TECHNOLOGY (SHENZHEN) Ltd. |
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Effective date of registration: 20191014 Address after: 518049, No. 99 Mei Cun road, Shenzhen, Guangdong, Futian District Co-patentee after: SHENZHEN HUAZHENGLIAN INDUSTRIAL Co.,Ltd. Patentee after: INTERNATIONAL SECURITY TECHNOLOGY (SHENZHEN) Ltd. Co-patentee after: INTERNATIONAL SECURITY TECHNOLOGY Ltd. Co-patentee after: IST INTERNATIONAL SECURITY TECHNOLOGY (SHENZHEN) Ltd. Address before: 518049, No. 99 Mei Cun road, Shenzhen, Futian District Co-patentee before: INTERNATIONAL SECURITY TECHNOLOGY Ltd. Patentee before: INTERNATIONAL SECURITY TECHNOLOGY (SHENZHEN) Ltd. Co-patentee before: IST INTERNATIONAL SECURITY TECHNOLOGY (SHENZHEN) Ltd. |
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Granted publication date: 20050518 |