CN105671720A - Conducting yarn, manufacture equipment, fabric woven by conducting yarns - Google Patents
Conducting yarn, manufacture equipment, fabric woven by conducting yarns Download PDFInfo
- Publication number
- CN105671720A CN105671720A CN201410674158.7A CN201410674158A CN105671720A CN 105671720 A CN105671720 A CN 105671720A CN 201410674158 A CN201410674158 A CN 201410674158A CN 105671720 A CN105671720 A CN 105671720A
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- conductive yarn
- wire
- cloth
- main shaft
- equipment
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Abstract
The invention relates to a conducting yarn, manufacture equipment and fabric woven by conducting yarns. The conducting yarn mostly comprises an insulted main axis and a fine metal wire winding around the outside of the insulted main axis. The fine metal wire is lead by the equipment and winds around the outside of the main axis in a spiral shape. The equipment is characterized in that a shaft column is arranged on a base; a coil wound with the fine metal wire is sleeved on the shaft column; and the main axis can penetrate through the center of the shaft column and drives the coil to rotate under power drive so that the fine metal wire can wind around the outside of the main axis in a spiral shape. Therefore, the telescopic and elastic conducting yarn can be formed.
Description
Technical field
The invention relates to a kind of conductive yarn and manufacture equipment thereof, refer in particular to and a kind of utilize screw winding micro-wire to be woven into the yarn that can produce conductive exothermal effect, and the invention application of the effect perfectly micro-wire wound so as to equipment facility.
Background technology
The heating installation of general tradition warming machine is to adopt the mode such as electric heating or gas heat to produce, then through by each air outlet, heating installation is blown into each corner, room, the characteristic of hot heating installation is that hot-air is lighter, can rise in time blowing in room superjacent air space, after superjacent air space is full of steam, just can down fill up the lower space in room gradually; Additionally, because steam upwards floats, therefore health cannot experience the warm of steam in real time, therefore, tradition warming machine to spend a lot of electric power, time to can be only achieved predetermined temperature in this room, more because hot wind flow blows, the dampness in the air in this space being caused to run off, when allowing space air dry and blow steam, the operating of facility also results in very big noise.
Then, in view of this inventor, adheres to abundant the designing and developing and actual fabrication experience of these relevant industries for many years, is studied improvement again for existing structure and disappearance, a kind of conductive yarn of special offer and the equipment of manufacture thereof, to reaching the purpose with more preferably practical value.
Summary of the invention
Main purpose of the present invention is for providing a kind of conductive yarn and manufacture equipment thereof, and it mainly utilizes screw winding micro-wire to be woven into the yarn that can produce conductive exothermal effect, and so as to equipment facility perfectly by for the purpose of effect of micro-wire winding.
In order to reach above-mentioned enforcement purpose, the present inventor proposes a kind of conductive yarn, and wherein, this conductive yarn includes:
The main shaft of one insulation, is made up of many stamens cellosilk; And
One is wound on the micro-wire outside main shaft, wherein,
This micro-wire is via the guiding of the equipment making conductive yarn, and mode spirally is wound in outside main shaft, and forms one and have retractility, elastic conductive yarn.
Conductive yarn as above, wherein, the diameter of this micro-wire is between 0.02～0.12mm.
Conductive yarn as above, wherein, in the length range of the every 1cm of main shaft of insulation, the surface of main shaft is wound with the micro-wire of 70-125 circle.
A kind of cloth, wherein, described cloth is made up of conductive yarn as above, the warp-wise of cloth is that the edge of wide about 0.5～0.6cm arranges a plurality of metal conductive wire conductor wire as warp-wise in the both sides of cloth, and in the middle of cloth, set the yarn of the weaving of insulation, broadwise then at cloth arranges this conductive yarn, allows the metal conductive wire on conductive yarn and warp-wise both sides form warp-wise, broadwise weaving, constitutes one group of cloth with good conductive path.
Cloth as above, wherein, the diameter of this metal conductive wire is between 0.05～0.12mm.
Cloth as above, wherein, uses DC0-24V power-supply unit during the energising of this cloth.
In order to reach above-mentioned enforcement purpose, the invention relates to a kind of equipment making conductive yarn, wherein, the equipment of this making conductive yarn includes:
One base station, it is provided with an axle bed in base station, on this axle bed, corresponding embedding group of central authorities are provided with through the jack-post in hole, on jack-post, set group is in conjunction with a base, this base be connected with a runner, and a drum being wound with micro-wire is embedded in the top of base, a power source is set up then at base station, this the first power source correspondence drives a drive, and this drive engages this runner of drive and rotates with runner, it is connected with a spindle support being wound with main shaft then at base station, this main shaft corresponding can be fed through the through hole of the central authorities of jack-post, the outside one-tenth conductive yarn of this main shaft it is spirally wound around then through this micro-wire, and in one second power source that is arranged over of base station, this the second power source correspondence drives a retracting wheel, this retracting wheel correspondence furls this conductive yarn, whereby, via starting retracting wheel and the first power source and the second power source, allow jack-post drive via power drive drum to rotate, coordinate retracting wheel winding to pull main shaft simultaneously, be spirally wound around outside main shaft to allow micro-wire make thing line with device rate.
The equipment making conductive yarn as above, wherein, this equipment further includes a controller, and this controller is be used for manipulating the first power source, the second power source and retracting wheel keying operating and rotating speed.
The equipment making conductive yarn as above, wherein, this base station is provided with multiple leading block, and this leading block wears jack-post through hole for guiding main shaft and guiding conductive yarn is wound in retracting wheel.
The equipment making conductive yarn as above, wherein, is provided with a spacing projection in base further, and this spacing projection is used for build-in location drum.
The equipment making conductive yarn as above, wherein, is used for the limited block without departing from jack-post when restraining line is spiraled dynamic in this jack-post top sheathed one.
Be made up of with implementation above-mentioned element it can be seen that the present invention and existing structure in comparison, the present invention has the advantage that
1. one conductive yarn of the present invention and the equipment of manufacture thereof, move insulation spindle line toward pull-up by equipment, be wound into spiral type in its appearance with micro-wire, have and be not easily pulled off, and have effect of resilient flexible.
2. one conductive yarn of the present invention and the equipment of manufacture thereof, when the micro-wire heating power of spirally winding, can form thermal expansion or shrinkage, reach the effect with good telescopicing performance.
3. one cloth of the present invention, with conductive yarn, other material spinning blending is made into all kinds of different purposes cloth, and have can dye, stamp, the function such as cleaning and cutting, processing and manufacturing can become the mattress of conductive exothermal, curtain, wall cloth, winter and medical treatment heating oversleeve, knee cap, waist support, callosity, chair cushion, carpet, and may replace and use various heater unit winter.
4. one conductive yarn of the present invention and the equipment of manufacture thereof, the gas electricity consumption of equipment amount that heats with each quasi-tradition compares, and can save the electric energy of more than 45%.
Accompanying drawing explanation
The following drawings is only intended to, in the present invention being schematically illustrated and explaining, not delimit the scope of the invention. Wherein:
Fig. 1 is the equipment configuration diagram making conductive yarn of the present invention;
Fig. 2 is the main shaft schematic diagram of the present invention;
Fig. 3 is the micro-wire schematic diagram of the present invention;
Fig. 4 is the conductive yarn schematic diagram of the present invention;
Fig. 5 is the metal conductive wire schematic diagram of the present invention;
Fig. 6 is the cloth schematic diagram of the present invention.
Drawing reference numeral illustrates:
1 main shaft 2 micro-wire
3 conductive yarn 4 limited blocks
5 yarn 6 metal conductive wire
7 base station 70 axle beds
71 jack-post 711 through holes
The 72 spacing projections of base 720
721 runner 73 drums
74 first power source 741 drives
75 spindle support 76 second power sources
77 retracting wheel 78 leading blocks
8 controller 9 power-supply units
A cloth
Detailed description of the invention
For the technological means making the present invention and the effect that can reach thereof, it is possible to have more completely and clearly disclose, existing detailed description is as follows, sees also the graphic of exposure and figure number:
First, refer to shown in Fig. 2～Fig. 4, for the present invention a kind of conductive yarn and manufacture equipment schematic diagram, its conductive yarn consists predominantly of:
The main shaft 1 of one insulation, is made up of many stamens cellosilk; And
One is wound on the micro-wire 2 outside main shaft 1, adopt the filament (such as: the microfilaments such as gold, silver, copper, tungsten) with electric conductivity, and with diameter between 0.02～0.12mm for the best, namely this micro-wire 2 is that diameter makes filament between 0.02～0.12mm and by the metal with electric conductivity, wherein
This micro-wire 2 is via the guiding of an equipment, and it is outside that mode spirally is wound in main shaft 1, and form one and have retractility, elastic conductive yarn 3.
And it makes the equipment of conductive yarn, referring to shown in Fig. 1, it consists predominantly of:
One base station 7, it is provided with an axle bed 70 in base station 7, on this axle bed 70, corresponding embedding group of central authorities are provided with through the jack-post 71 in hole 711, on jack-post 71, set group is in conjunction with a base 72, this base 72 is connected with a runner 721, and above base 72, embed a drum 73 being wound with micro-wire 2, and on jack-post 71 sheathed one be used for spacing drum 73 limited block 4, one first power source 74 is set up then at base station 7, this first power source 74 is corresponding drives a drive 741, and this drive 741 engages drive with runner 721, the spindle support 75 of a corresponding winding main shaft line 1 it is connected with then at base station 7, this main shaft 1 correspondence can be fed through jack-post 71 middle thereof hole 711, it is spirally wound around main shaft 1 outside one-tenth conductive yarn then through micro-wire 2, and it is arranged over one second power source 76 in base station 7, this second power source 76 is corresponding drives a retracting wheel 77, the corresponding retracting conductive yarn 3 of this retracting wheel 77.
Refer to shown in Fig. 1, when in actually used equipment making conductive yarn 3, it is first the main shaft 1 of insulation is wound in spindle support 75, after main shaft 1 guiding being fed through jack-post 71 middle thereof hole 711 then through multiple leading blocks 78, this main shaft 1 is rolled up again through leading block 78 and is located at retracting wheel 77; Embedding a drum 73 being wound with micro-wire 2 then at base 72, and this base 72 is provided with a spacing projection 720, utilize this spacing projection 720 corresponding build-in location drum 73, on jack-post 71, sheathed one is used for the limited block 4 of spacing drum 73.Initially micro-wire 2 is set around on main shaft 1, when utilizing a controller 8 corresponding manipulation the first power source 74, second power source 76 operates with retracting wheel 77 startup and controls setting speed (its rotating speed may be set to 0-4800rpm), jack-post 71 is allowed to drive via the first power source 74 and to drive drum 73 to rotate, coordinate the second power source 76 to drive retracting wheel 77 winding to pull main shaft 1 simultaneously, allow micro-wire 2 make at a high speed thing line with equipment and be spirally wound around main shaft 1 outside, so, the main shaft 1 of this insulation is the upper scope moving 1cm often, its surface is wound the micro-wire 2 of 70-125 circle, and become can the conductive yarn 3 of heating power, the conductive yarn 3 that 77 retractings have completed is taken turns then through by this retracting.
Then, refer to shown in Fig. 2～Fig. 6, this conductive yarn 3 can operate with flat weaving, blending is knitted etc. when weaving cotton cloth, braided wire as broadwise, the yarn of its warp-wise then adopts the general yarn 5 of all kinds of insulation, and can be selected for different colours, weaving becomes that tool conduction is heatable and flexibility is good, and can self-figure, dyeing, the various clothes of stamp and all kinds of carpet. It addition, this conductive yarn 3 can be made into the weaving spinning wire body of different-diameter size, different textile products can be applied to according to conductive yarn 3 diameter thickness difference. As implement conductive yarn 3 thinner for A-can compile be woven into the conductive exothermal cloth of the various healthy warm-keepings such as garment panel, sheet, coverlet, curtain or purposes, or implement conductive yarn 3 thicker for B-and can be woven into conduction heatable all kinds of woollen blankets, carpet, snow melt aisle pad with general compared with slubbing yarn.
The conductive exothermal principle of conductive yarn of the present invention and function declaration:
When weaving, weaving all kinds of cloth, the warp-wise of its cloth A is mainly about wide 0.5～0.6cm edge in the both sides of cloth, using about tens of metal conductive wire 6 (can be fine copper or filamentary silver, wire diameter is 0.05～0.12mm about) it is used as the conductor wire of warp-wise, and in the middle of cloth A, all adopt the general weaving yarn 5 insulated, and yarn 5 can mix mixing shades of colour, material compiles the cloth being woven into shades of colour, style and dyeing. broadwise at cloth A then adopts the conductive yarn 3 being wound with micro-wire 2 with main shaft 1 appearance made by many stamens cellosilk, the metal conductive wire 6 (can be fine copper or filamentary silver) allowing conductive yarn 3 and warp-wise both sides forms warp-wise, latitude weaving, constitute one group of good conductive path, and the metal conductive wire 6 of this cloth A both sides of the edge is by AC or DC, power-supply unit 9 supply of electrical energy of 0-24V, namely this heating cloth A can produce heat, and may be calculated machine trim voltage (V), electric current (A), temperature (T), time etc., this cloth can be allowed to produce the temperature (between 0 DEG C～65 DEG C) needed, therefore the design temperature producing to need very even between textile yarn is woven at monoblock cloth A, very power saving, do not have and be electrically shocked and the injury of magnetic wave is with dangerous.
During use, in indoor laying fixed or movable formula carpet used time as heating, in certain each plane of same unit are, each small weaving single site area can on average send identical heat, therefore by hot temperature naturally toward the principle risen, steam is blowed without using hair-dryer, therefore conduction of the present invention can heat blending to knit the system hot temperature such as electric heat mat be naturally risen by floor, carpet foot bottom to form each corner, this space temperature unanimously, so there is no be blown by hot blast and produces to dry and the uncomfortable sensation of noise.
Additionally, the cloth of this utilization conductive yarn can cut out use from broadwise, cutting out length size all can be free, for cropped rear cloth, warp-wise both sides metal conductive wire 6 is in parallel, after series-fed, become again the cloth that another block conduction can be generated heat, people's livelihood daily life is used to be used as to keep out the cold, such as sheet, mattress, coverlet, medicated cushion, curtain, the purposes such as wall cloth, maybe can be woven into various sizes woollen blanket, carpet, the purposes such as snow melt aisle pad, the use of supply room heater, do not need construction, very safe ready, or this cloth can be used for making energy of the sun tent, diving suit.
The foregoing is only the schematic detailed description of the invention of the present invention, be not limited to the scope of the present invention. Any those of ordinary skill in the art, equivalent variations done under without departing from the design of the present invention and the premise of principle and amendment, all should belong to the scope of protection of the invention.
In sum, the embodiment of the present invention really can reach desired use effect, its disclosed specific configuration again, not only it was not seen in like product, before not being disclosed in application, had really complied fully with regulation and the requirement of Patent Law yet, the application of patent of invention is now proposed in accordance with the law, earnestly ask and give examination, and grant quasi patent, then true feeling moral is just.
Claims (10)
1. the equipment making conductive yarn, it is characterised in that the equipment of described making conductive yarn includes:
One base station, it is provided with an axle bed in described base station, on described axle bed, corresponding embedding group of central authorities are provided with through the jack-post in hole, on described jack-post, set group is in conjunction with a base, described base be connected with a runner, and a drum being wound with micro-wire is embedded in the top of described base, one first power source is set up then at described base station, described first power source correspondence drives a drive, and described drive engages with described runner and drives described runner to rotate, it is connected with a spindle support being wound with main shaft then at described base station, described main shaft corresponding can be fed through the through hole of the central authorities of described jack-post, it is spirally wound around the outside of described main shaft then through described micro-wire and forms conductive yarn, and in one second power source that is arranged over of described base station, described second power source correspondence drives a retracting wheel, described retracting wheel correspondence furls described conductive yarn.
2. the equipment of making conductive yarn according to claim 1, it is characterized in that, the equipment of described making conductive yarn further includes a controller, and described controller is for manipulating described first power source, the keying operating of described second power source and rotating speed.
3. the equipment of making conductive yarn according to claim 2, it is characterized in that, described base station is provided with multiple leading block, described leading block for guide described main shaft wear described jack-post through hole and guide described conductive yarn be wound in described retracting wheel.
4. the equipment of making conductive yarn according to claim 3, it is characterised in that be provided with a spacing projection in described base, described spacing projection is used for build-in and positions described drum.
5. a conductive yarn, the equipment making conductive yarn described in any one in Claims 1-4 is made; It is characterized in that, conductive yarn includes:
The main shaft of one insulation, is made up of many stamens cellosilk; And
The micro-wire of one outside being wound on described main shaft, wherein,
Described micro-wire is via the guiding of the equipment of described making conductive yarn, and mode spirally is wound in the outside of described main shaft, and forms described conductive yarn.
6. conductive yarn according to claim 5, it is characterised in that the diameter of described micro-wire is between 0.02～0.12mm.
7. conductive yarn according to claim 6, it is characterised in that in the length range of the every 1cm of described main shaft wherein insulated, the surface of described main shaft is wound with the described micro-wire of 70-125 circle.
8. a cloth, it is characterized in that, described cloth conductive yarn described in any one of claim 5～7 is made, the warp-wise of described cloth is that the edge of about wide 0.5～0.6cm arranges a plurality of metal conductive wire conductor wire as warp-wise in the both sides of described cloth, and the centre of described cloth sets the yarn of weaving of insulation, broadwise then at described cloth arranges described conductive yarn, the described metal conductive wire allowing described conductive yarn and warp-wise both sides forms warp-wise, broadwise weaving, constitutes the cloth with one group of good conductive path.
9. cloth according to claim 8, it is characterised in that the diameter of described metal conductive wire is between 0.05～0.12mm.
10. according to the cloth that claim 9 is described, it is characterised in that use DC0-24V power-supply unit during the energising of described cloth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410674158.7A CN105671720A (en) | 2014-11-21 | 2014-11-21 | Conducting yarn, manufacture equipment, fabric woven by conducting yarns |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410674158.7A CN105671720A (en) | 2014-11-21 | 2014-11-21 | Conducting yarn, manufacture equipment, fabric woven by conducting yarns |
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| Publication Number | Publication Date |
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| CN105671720A true CN105671720A (en) | 2016-06-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410674158.7A Pending CN105671720A (en) | 2014-11-21 | 2014-11-21 | Conducting yarn, manufacture equipment, fabric woven by conducting yarns |
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| CN1039633A (en) * | 1988-07-09 | 1990-02-14 | 泽本产业株式会社 | The manufacturing installation of knitted fabric coating line |
| CN1671901A (en) * | 2002-09-14 | 2005-09-21 | W·齐默尔曼两合公司 | Electrically conductive thread |
| CN2872291Y (en) * | 2006-03-27 | 2007-02-21 | 范成一 | Safety lead braider structure |
| CN101492848A (en) * | 2008-01-23 | 2009-07-29 | 苏州市职业大学 | Metal wire core-spun elastic yarn and method for producing the same |
| CN102251325A (en) * | 2011-07-20 | 2011-11-23 | 徐国华 | Silver-plated polyester filament yarn wrapped in cotton yarn and manufacturing method thereof as well as yarn core wrapping device |
| CN102644137A (en) * | 2011-02-21 | 2012-08-22 | 李查启学 | Conductive yarn and cloth structure applying same |
| CN204265920U (en) * | 2014-11-21 | 2015-04-15 | 阿波罗太阳环球股份有限公司 | Conductive yarn and manufacturing equipment thereof and the cloth be woven into by conductive yarn |
-
2014
- 2014-11-21 CN CN201410674158.7A patent/CN105671720A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1039633A (en) * | 1988-07-09 | 1990-02-14 | 泽本产业株式会社 | The manufacturing installation of knitted fabric coating line |
| CN1671901A (en) * | 2002-09-14 | 2005-09-21 | W·齐默尔曼两合公司 | Electrically conductive thread |
| CN2872291Y (en) * | 2006-03-27 | 2007-02-21 | 范成一 | Safety lead braider structure |
| CN101492848A (en) * | 2008-01-23 | 2009-07-29 | 苏州市职业大学 | Metal wire core-spun elastic yarn and method for producing the same |
| CN102644137A (en) * | 2011-02-21 | 2012-08-22 | 李查启学 | Conductive yarn and cloth structure applying same |
| CN102251325A (en) * | 2011-07-20 | 2011-11-23 | 徐国华 | Silver-plated polyester filament yarn wrapped in cotton yarn and manufacturing method thereof as well as yarn core wrapping device |
| CN204265920U (en) * | 2014-11-21 | 2015-04-15 | 阿波罗太阳环球股份有限公司 | Conductive yarn and manufacturing equipment thereof and the cloth be woven into by conductive yarn |
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Application publication date: 20160615 |
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