TWM526345U - Hot fiber carpet structure - Google Patents

Description

Thermal fiber carpet structure

This creation is about a thermal fiber carpet structure, especially a thermal fiber carpet structure that is easy to install, low in power consumption, and can be immediately felt warm when used, and can reduce indoor humidity and prevent noise.

According to the forecast, when the winter comes, the climate will become cold, especially in high latitudes. In winter, the sun receives less radiant heat and the temperature often has a chance to drop below zero degrees Celsius. Therefore, buildings in high latitudes usually contain There is heating equipment. The heating source of the existing heating equipment mainly comes from electric heating, gas heat and geothermal water pipes. The hot air generated by the heating equipment will be sent to all corners of the room through the air outlet and floor conduction. Because the hot air is light, the hot air is transported. When entering the indoor space, the system will first rise above the indoor space. When the upper space is full of hot air, it will gradually fill the space below the room. When the hot air is sent up, the user in the room can't feel it immediately. To the warmth of the heat.

Therefore, after the start of the existing heating equipment, it usually takes a long time for the indoor environment to reach a predetermined temperature, so that the user feels warm, so the existing heating equipment consumes electricity, gas and other energy, which is not in line with modern The environmental protection needs of energy saving and carbon reduction, especially the main units and pipelines of existing heating equipment are mostly installed outdoors. When the weather is cold, it is more common that the heating equipment pipelines freeze and reduce the heat transfer efficiency of the heating equipment. Time can make the room warm, and the existing heating equipment will emit considerable noise, which will affect the environment. When the hot air is blown indoors, the indoor air will be heated to reduce the indoor humidity, and the heating equipment will The outside virus is brought indoors, causing diseases such as the human respiratory tract.

Furthermore, the heating equipment such as the existing heating machine, geothermal water pipe, geothermal electric furnace and the like is extremely complicated in construction, and the construction cost is extremely expensive. For example, the construction of the geothermal water pipe must be excavated on the surface of the floor tile marble, and then the complex hot water pipe or electric heating is laid. The electric furnace pipeline is placed under the indoor floor. When the heating equipment fails to be repaired, the floor must be dug again, which also causes a great economic burden for the user. In addition, a large water heater or hot water pressure is installed outside. Pumps, large power supplies, etc., and the power supply is 110 to 220 volts. Therefore, electromagnetic waves are generated during use, and there is a risk of electric shock. In addition, the hot water heating method consumes a large amount of electricity, causing a huge amount of electricity. Loss of electricity.

The reason is that the creators have made many of the above-mentioned shortcomings in the implementation of the existing heating equipment. Thanks to their many years of manufacturing and design experience and knowledge in related fields, and through many ingenuity, they have created this creation.

This creation is about a thermal fiber carpet structure. Its main purpose is to provide a thermal fiber carpet structure that is easy to install, low in power consumption, and can be immediately felt warm in use, and can reduce indoor humidity and prevent noise. .

In order to achieve the above-mentioned implementation objectives, the present author has developed the following thermal fiber carpet structure, which includes:

a second fabric layer having a first fabric layer and a second fabric layer;

a heat generating layer, wherein the heat generating layer is interposed between the first fabric layer and the second fabric layer, and the heat generating layer is provided with at least one heating cloth, the heating cloth comprising a plurality of conductive yarns as a a direction woven wire, and a plurality of non-conductive yarns, as a second direction braided wire, and the plurality of conductive yarns and the plurality of yarns are interwoven in a weft and weft direction, and the conductive yarn is provided with a a conductive spindle yarn, and a heating wire is spirally wound on the spindle yarn, and the heating cloth is respectively provided with a plurality of metal conductive wires at both side edges thereof, so that the plurality of metal conductive wires and the second direction The yarns are parallel, and the conductive yarns in the first direction are interlaced in a weft and weft direction to form a conductive path, and the metal conductive wires on both sides of the heat-generating cloth are respectively joined and connected to one end of a conductive line. And electrically connecting the other ends of the two conductive wires to a socket, and forming a hollow portion at the jack corresponding to the socket to expose the socket of the socket.

The thermal fiber carpet structure as described above, wherein the heat generating layer, the first fabric layer and the second fabric layer are integrated into one body.

The thermal fiber carpet structure as described above, wherein the heat generating layer, the first fabric layer and the second fabric layer are disposed apart from each other.

The thermal fiber carpet structure as described above, wherein the heat generating layer comprises a plurality of heating cloths, and a fixing material is further provided, and the plurality of heating cloths are fixed on the fixing material.

The thermal fiber carpet structure as described above, wherein the heating wire of the heating cloth has a heating wire diameter of 0.02 to 0.12 mm.

The heat fiber carpet structure as described above, wherein the heating wire of the conductive yarn of the heat-generating cloth is wound on the spindle yarn of each of the centimeters, and the number of windings is 70 to 125 turns.

The thermal fiber carpet structure as described above, wherein the width of the metal conductive wires on both sides of the heat-generating cloth is about 0.6 to 1.0 cm each.

The thermal fiber carpet structure as described above, wherein the heating cloth has a metal conductive wire diameter of 0.05 to 0.12 mm.

The thermal fiber carpet structure as described above, wherein the thermal fiber carpet structure further comprises a power supply for converting alternating current into direct current, wherein the power supply is electrically connected to one end of the power line, and the power supply line is further The plug is electrically connected to the socket of the heat generating layer, and the power supply is further electrically connected to a temperature controller.

The thermal fiber carpet structure as described above, wherein the second fabric layer is a heat insulating fabric layer.

Therefore, when the winter comes, the creation can be laid on the floor. After the conductive yarn is supplied to the heating layer of the heating layer, the electric heating wire of the conductive yarn will conduct heat and heat, and the heat generation will spread upward. And evenly spread to all corners of the indoor space. When the user walks indoors, the sole of the foot directly feels the temperature rise and immediately feels warm, and the heat of the creation naturally spreads from the bottom to the inside. Therefore, the indoor humidity can be reduced. In addition, the creation system uses low voltage and small current to supply heat to the heating cloth. Therefore, the power consumption can be effectively reduced, and the energy saving and carbon reduction effect can be achieved, and the creation can be laid on the floor only. Therefore, the installation is extremely simple, and the benefits such as construction cost and working hours can be greatly reduced.

In order to make the technical means of this creation and the effect it can achieve, it can be more completely and clearly disclosed. For details, please refer to the following diagrams and drawings:

First of all, please refer to the first and second figures. The structure of the thermal fiber carpet for this creation mainly includes:

The second fabric layer (1) is provided with a corresponding first fabric layer (11) and a second fabric layer (12), and can be sewn on the first fabric layer (11) and the second fabric layer (12). Color and pattern, and the second fabric layer (12) located below is an insulating and breathable fabric layer;

a heat generating layer (2) sandwiched between the first fabric layer (11) and the second fabric layer (12), and the heat generating layer (2) and the first fabric layer (11) And the second fabric layer (12) is stitched and integrated, the heat generating layer (2) comprises at least one heating cloth (21), and the creation system is provided with a plurality of heating cloths (21), and the plurality of heating cloths (21) The fixing material (22) fixed on the fiber cloth is the main embodiment, and the heating cloth (21), as shown in the third and fourth figures, includes a plurality of conductive yarns (23). a braided yarn as a first direction, and a plurality of yarns (24) which are non-conductive multi-core filaments, as a second direction braided yarn, the author makes the first direction braided yarn a weft thread, and The second direction braided wire is a warp thread, so that the plurality of conductive yarns (23) and the plurality of yarns (24) are interlaced in a weft and weft direction, and the conductive yarn (23) is provided with a multi-core. The filament yarn is non-conductive, the spindle yarn (231), and the main A heating wire (232) is spirally wound on the yarn (231), and the heating wire (232) is a conductive and heat-generating fine wire made of gold, silver, copper, tungsten or molybdenum, and the heating wire (232) The diameter is preferably 0.02 to 0.12 mm [mm], and the heating wire (232) is preferably wound on each cent spindle yarn (231) by 70 to 125 turns, and the The heating cloth (21) is provided with a plurality of metal conductive wires (25) at both side edges thereof, the metal conductive wires (25) are made of copper and silver, and the diameter is 0.05 to 0.12 mm [mm]. Preferably, the plurality of metal conductive wires (25) are distributed on both sides of the heating cloth (21) with a width of about 0.6 to 1.0 cm [cm], which is optimal for the plurality of metal conductive wires (25) and The yarns (24) in the second direction are parallel, and are interlaced with the conductive yarns (23) in the first direction in a weft and weft direction to form a conductive path, and are located on both sides of the heating cloth (21). Metal conductive wires (25) are respectively connected and connected to a guide One end of the wire (26), and the other ends of the two conductive wires (26) are electrically connected to a socket (27), and the first fabric layer (11) is hollowed out at the corresponding socket of the socket (27) a portion to expose the socket of the socket (27);

a power supply (3), the power supply (3) is electrically connected to one end of the power line (31), and the other end of the power line (31) is electrically connected with a plug (32) for insertion Connected to the socket (27) of the heat generating layer (2), the power supply device (3) is electrically connected to a temperature controller for controlling temperature, time, opening and closing, etc. by the temperature controller, and The power supply (3) is electrically connected to another plug to be plugged into the mains socket to reduce the commercial power of 110-220 volts to a low-voltage DC power source of 6 volts, 12 volts, 24 volts, and 48 volts. .

Accordingly, the creation of the conductive fabric (23) of the heating cloth (21) of the present invention uses a conductive yarn manufacturing apparatus, please refer to the fifth figure, the conductive yarn manufacturing equipment (4) The utility model comprises a body (40), and a positioning seat (41) is fixed on the body (40), and the positioning base (41) is correspondingly connected with a shaft column (42) having a shaft hole (421) at the center, Further, the shaft column (42) is coupled to a rotating base (43), and a rotating wheel (431) is coupled to the bottom side of the rotating base (43), and a wire reel (44) is coupled to the rotating base (43). And the electric wire (232) with the fine metal wire is wound around the wire reel (44), and a limiting block (45) is sleeved on the upper end of the shaft post (42) to position the reel (44). And a first power source (46) is fixed to the body (40), and the first power source (46) is coupled to a transmission wheel (461), and the transmission wheel (461) and the runner are (431) meshing, and in the body 40) below, there is a yarn fixing plate (47) for winding the spindle yarn (231), and a second power source (48) is fixed on the body (40), and the second power source is (48) A set of yarns is rolled up (481).

Here, when the conductive yarn (23) is produced, it is a yarn of a non-conductive textile yarn, and is fixed to a yarn fixing plate (47) under the body (40) to provide a heating wire (232). Winding the spindle yarn (231), and winding the heating wire (232) around the reel (44) above the rotating base (43), and then winding the second power source (48) The spindle (493) pulls the spindle yarn (231), and guides the traveling direction by a plurality of guide wheels (49) disposed on the body (40), so that the spindle yarn (231) passes through the shaft. The central shaft hole (421) of the column (42) is pulled up through the wire reel (44) through which the heating wire (232) is disposed. At this time, the electric heating wire (232) on the reel (44) is first. The power source (46) drives the reel (431) via the transmission wheel (461), so that the reel (44) coupled to the rotating base (43) rotates at a high speed, and the electric heating wire (232) on the reel (44) is thrown outward. Parabolic, Spirally wound on the outer surface of the passing spindle yarn (231) to form the conductive yarn (23) of the present invention, and the conductive yarn (23) is continuously pulled up by the yarn winding take-up (481). And guided by the number of guide wheels (49), the conductive yarn (23) is wound up in the set direction on the yarn roll closing (481), and a record is placed at the yarn roll closing (481). To calculate the length of the conductive yarn (23) wound around the yarn winding tray (481), and when the conductive yarn (23) wound on the yarn winding tray (481) reaches a predetermined length, it can be sent To the textile factory, the conductive yarn (23) is used as the weft yarn in the textile fabric, so that the conductive yarn (23) which is the weft yarn and the yarn (24) which is the non-conductive multi-core fiber yarn as the warp yarn are woven into the original The creation of the heating cloth (21).

Here, when the winter comes, the hot-fiber carpet of the creation can be taken out, and the indoor movable carpet (5) is opened, and the created hot-fiber carpet is laid on the floor, followed by the original carpet ( 5) Covering the top of the creation, continue plugging the plug (32) of the power supply (3) with the socket (27) of the heat generating layer (2) of the present creation, and then plugging the power supply (3) into the The mains socket is converted into a 12-volt, 24-volt DC power by a power supply (3), and then outputted by a power supply (3) plugged into the plug (32). (2) After the socket (27) is supplied with electric wires (26) to the metal conductive wires (25) of the heating cloth (21), the metal conductive wires (25) are electrically conductive to the interlaced conductive yarns (23) to The electric heating wire (232) of the conductive yarn (23) is electrically heated, and at this time, the heat generated by the heating cloth (21) is naturally diffused through the upper fabric layer (5) through the first fabric layer (11), due to The creation system is such that the second fabric layer (12) located below is a heat-insulating fabric layer, so that the heat-distributing cloth (21) can be concentrated and sent upwards, thereby making each unit area carpet (5). It can evenly dissipate heat, and the temperature in all corners of the indoor space rises on average. Since the heat generated by this creation is diverged from bottom to top, when the user walks on the carpet (5), the sole of the foot will directly feel the temperature rise. I feel warm immediately, and the heat of this creation spreads naturally from the bottom to the inside of the room. It does not need to use a fan to blow heat to every corner of the room, so it can avoid disturbing noise and slow down the indoor humidity. In order to avoid problems such as human respiratory diseases, especially in the creation of low-voltage and low-current power supply to the heating cloth (21) to generate heat, the power consumption can be effectively reduced, and the power consumption can be reduced by more than 25% compared with the existing heating equipment. Electricity costs, and achieve energy saving and carbon reduction benefits, and in use can reduce the damage caused by electromagnetic waves, and avoid the risk of electric shock, the other created in the installation Simply lay the carpet (5) apart and lay the original under the original carpet (5). Therefore, the installation is extremely simple, which can greatly reduce the construction cost and working time. It can save about the existing heating equipment. More than 20% of the construction time and cost, in addition, the heating wire (23) of the created heating cloth (21) is spirally wound around the spindle yarn (231), so the heating wire ( 232) It can have good expansion and contraction space when it is inflated and contracted. It is also constructed by winding the main yarn (231) around the electric heating wire (232), and it is more effective to protect the heating wire (232) from being pulled off. The heating cloth (21) has the softness and elasticity of the cloth, so that the creation is easy to spread and use, and when the weather is warm, the storage can be easily folded.

The foregoing embodiments or drawings do not limit the implementation of the thermal fiber carpet structure of the present invention. The second fabric layer (1) and the heat generating layer (2) of the present invention are not limited to the seaming, and the two fabric layers ( 1) and the heat generating layer (2) may be disposed separately from each other, so that when used, the second fabric layer (12), the heat generating layer (2) and the first fabric layer (11) are sequentially stacked, and another The created heat generating layer (2) can also omit the setting of the fixing material (22), and a heating cloth (21) can be directly woven into the required volume to be used as the heat generating layer (2), and the created hot fiber carpet can also be used. Applicable as curtains, wall curtains, wall coverings and cushions, etc., which are appropriately changed or modified by those of ordinary skill in the art, should be regarded as not departing from the patent scope of the thermal fiber carpet structure of the present invention.

According to the above structure and implementation, the author has the following advantages:

1. The created thermal fiber carpet structure is laid on the indoor floor. When the user walks on the carpet, the sole of the foot will directly feel the temperature rise and feel warm immediately, avoiding the need for the existing heating equipment to wait for a long time. The interior space is full of heat before it feels the lack of warmth.

2. The structure of the hot fiber carpet of this creation is laid on the indoor floor, so the heat generated from the bottom up, according to this, can effectively reduce the indoor humidity reduction effect, and the creation system is set indoors, so further Preventing heating equipment from blowing outside viruses into the room, causing problems such as human respiratory diseases, and avoiding disturbing noise when the heating equipment is in operation.

3. The hot fiber carpet structure of this creation adopts low voltage and small current power supply heating, so it can effectively reduce power consumption. It can save about 25% of electricity cost compared with the existing heating equipment, achieve energy saving and carbon reduction effect, and reduce electromagnetic waves in use. Risk of injury and electric shock.

4. The hot fiber carpet structure of this creation only needs to be laid on the floor carpet before installation, and then the original laying can be installed under the original carpet, so the implementation is extremely simple, and the construction cost and work can be greatly reduced. At the same time, it can save about 20% of the construction time and cost compared with the existing heating equipment.

5. The structure of the hot fiber carpet of the present invention is such that the electric heating wire of the conductive yarn provided on the heating cloth is spirally wound around the yarn, thereby making the electric heating wire have good expansion and contraction space when the electric heating wire is heated and expanded, and the expansion space is good. The electric wire structure is wound around the main shaft of the yarn, and the soft elasticity which protects the electric heating wire from being broken is further improved, and the utility model has the advantages of convenient deployment and roll storage.

In summary, the embodiment of the present creation can achieve the expected effect, and the specific structure disclosed therein has not been seen in the same kind of products, nor has it been disclosed before the application, and has fully complied with the provisions of the Patent Law. It is required that if an application for a new type of patent is filed in accordance with the law, and the application for a patent is granted, the patent will be granted.

(1) ‧ ‧ fabric layer

(11)‧‧‧First fabric layer

(12)‧‧‧Second fabric layer

(2) ‧ ‧ heating layer

(21)‧‧‧Feet cloth

(22)‧‧‧Fixed materials

(23)‧‧‧Conductive yarn

(231)‧‧‧Spindle yarn

(232)‧‧‧Electrical wire

(24)‧‧‧Yarn

(25)‧‧‧Conductor wire

(26)‧‧‧Flexible wire

(27)‧‧‧ socket

(3)‧‧‧Power supply

(31)‧‧‧Power cord

(32)‧‧‧ Plug

(4)‧‧‧Conductive yarn manufacturing equipment

(40) ‧‧‧ Body

(41)‧‧‧ Positioning Block

(42)‧‧‧ shaft column

(421)‧‧‧Axis hole

(43)‧‧‧ rotating seat

(431)‧‧‧Runner

(44)‧‧‧Wire reel

(45) ‧‧‧ Limit Blocks

(46) ‧‧‧First Power Source

(461)‧‧‧Drive wheel

(47) ‧‧‧ yarn fixing plate

(48) ‧‧‧second power source

(481) ‧ ‧ 纱 绽 卷 卷 卷

(49)‧‧‧guide wheels

(5) ‧ ‧ carpet

The first picture: the overall exploded view of the creation

The second picture: the exploded view of the creation

The third picture: the heat cloth weaving state diagram of this creation

Figure 4: Front view of the conductive yarn of this creation

Figure 5: Front view of the conductive yarn manufacturing equipment of this creation

(1) ‧ ‧ fabric layer

(11)‧‧‧First fabric layer

(12)‧‧‧Second fabric layer

(2) ‧ ‧ heating layer

(21)‧‧‧Feet cloth

(22)‧‧‧Fixed materials

(27)‧‧‧ socket

(3)‧‧‧Power supply

(31)‧‧‧Power cord

(32)‧‧‧ Plug

(5) ‧ ‧ carpet

Claims (10)

A thermal fiber carpet structure comprising: a second fabric layer having a first fabric layer and a second fabric layer; a heat generating layer, wherein the heat generating layer is sandwiched between the first fabric layer and the second fabric layer, and Providing the heat generating layer with at least one heating cloth, the heating cloth comprising a plurality of conductive yarns as a first direction braided wire, and a plurality of non-conductive yarns as a second direction braiding wire, and a plurality of conductive yarns and a plurality of yarns are interlaced in a weft and weft direction, the conductive yarn is provided with a non-conductive spindle yarn, and a heating wire is spirally wound on the spindle yarn, and the heating cloth is further a plurality of metal conductive wires are respectively disposed at two side edges thereof, so that the plurality of metal conductive wires are parallel to the yarns of the second direction, and are interlaced with the conductive yarns of the first direction in a weft and weft direction to Forming a conductive path, and electrically connecting the metal conductive wires on both sides of the heat-generating cloth to one end of a conductive line, and electrically connecting the other ends of the two conductive lines to a socket, and the first fabric layer is in a pair Should be formed at the socket of the socket Empty portion, so that the jack socket is exposed. The thermal fiber carpet structure according to claim 1, wherein the heat generating layer, the first fabric layer and the second fabric layer are integrated into one body. The thermal fiber carpet structure according to claim 1, wherein the heat generating layer, the first fabric layer and the second fabric layer are separated from each other. The thermal fiber carpet structure according to claim 1, wherein the heat generating layer comprises a plurality of heating cloths, and a fixing material is further disposed, and the plurality of heating cloths are fixed on the fixing material. The thermal fiber carpet structure according to claim 1, wherein the heating wire has a heating wire diameter of 0.02 to 0.12 mm. The structure of the thermal fiber carpet according to the first aspect of the invention, wherein the heating wire of the conductive yarn of the heating cloth is wound on the spindle yarn of each of the centimeters, and the number of windings is 70 to 125 turns. The structure of the thermal fiber carpet according to claim 1, wherein the width of the metal conductive wires on both sides of the heating cloth is about 0.6 to 1.0 cm. The thermal fiber carpet structure according to claim 1, wherein the heating cloth has a metal conductive wire diameter of 0.05 to 0.12 mm. The thermal fiber carpet structure according to claim 1, wherein the thermal fiber carpet structure further comprises a power supply for converting alternating current into direct current, wherein the power supply is electrically connected to one end of the power line, and The power cable is electrically connected to the socket of the heat generating layer, and the power supply is further electrically connected to a temperature controller. The thermal fiber carpet structure according to claim 1, wherein the second fabric layer is a heat insulating fabric layer.