CN204265920U - Conductive yarn and manufacturing equipment thereof and the cloth be woven into by conductive yarn - Google Patents

Abstract

The utility model relates to a kind of conductive yarn and manufacturing equipment thereof, and the cloth to be woven into by conductive yarn, this conductive yarn consists predominantly of the main shaft of an insulation and is wound on the micro-wire of main shaft outside, wherein this micro-wire is via the guiding of an equipment, and be spirally wound in main shaft outside, this equipment is mainly and is provided with a jack-post in base station, sheathed one drum being wound with micro-wire on jack-post, and these jack-post central authorities can wear for main shaft, this jack-post drives drum to rotate via power drive, micro-wire spirally can be wound in main shaft outside, whereby, form one and there is retractility, flexible conductive yarn.

Description

Conductive yarn and manufacturing equipment thereof and the cloth be woven into by conductive yarn

Technical field

The utility model relates to a kind of conductive yarn and manufacturing equipment thereof, refers in particular to a kind ofly to utilize screw winding micro-wire to be woven into the yarn that can produce conductive exothermal effect, and so as to equipment facility perfectly by effect that micro-wire reels.

Background technology

The heating installation of general traditional warming machine adopts the mode such as electric heating or gas heat to produce, via each air outlet, heating installation is blown into each corner, room again, the characteristic of hot heating installation is that hot-air is lighter, can rise in time blowing in room superjacent air space, after superjacent air space is full of hot gas, just down can fills up the lower space in room gradually; In addition, because hot gas upwards floats, therefore health cannot experience the warm of hot gas in real time, therefore, tradition warming machine wants expensive electric power, time just can reach predetermined temperature in this room, more because hot wind flow blows, the moisture in the air in this space can be caused to run off, when making space air dry and blow hot gas, the running of facility also causes very large noise.

So, in view of this, adhere to abundant the designing and developing and actual fabrication experience of these relevant industries for many years, the disappearance problem for prior art is studied improvement to designer again, spy provides a kind of conductive yarn and manufacturing equipment thereof, to reaching the object of better practical value.

Utility model content

Main purpose of the present utility model is to provide a kind of conductive yarn and manufacturing equipment thereof, it mainly utilizes screw winding micro-wire to be woven into the yarn that can produce conductive exothermal effect, and so as to equipment facility perfectly by for the purpose of effect of micro-wire winding.

The object of the utility model conductive yarn and effect realized by following technology:

A kind of conductive yarn, wherein, this conductive yarn includes:

The main shaft of one insulation, is made up of many stamens filament; And

One micro-wire being wound on main shaft outside, wherein,

This micro-wire is via the guiding of the equipment of this making conductive yarn, and mode is spirally wound in the outside of main shaft, and forms one and have retractility, flexible conductive yarn.

Conductive yarn as above, wherein, the diameter of this micro-wire is between 0.02 ~ 0.12mm.

Conductive yarn as above, wherein, in the length range of the every 1cm of this main shaft of insulation, the surface of this main shaft is wound with the micro-wire of 70-125 circle.

A kind of cloth, wherein, described cloth is made up of conductive yarn as above, the warp-wise of cloth is that the edge of about wide 0.5 ~ 0.6cm in the both sides of cloth arranges the conductor wire of many strip metals conductor wire as warp-wise, and in the middle of cloth, establish the yarn of the weaving of insulation, broadwise in cloth arranges this conductive yarn, and the metal conductive wire on conductive yarn and warp-wise both sides forms warp-wise, broadwise weaving, forms the cloth with one group of good conductive path.

Cloth as above, wherein, the diameter of this metal conductive wire is between 0.05 ~ 0.12mm.

Cloth as above, wherein, this cloth is energized by the power-supply unit of DC 0-24V.

In order to reach above-mentioned enforcement object, the utility model is to provide a kind of equipment making conductive yarn, and the object of this equipment and effect realized by following technology:

Make an equipment for conductive yarn, wherein, the equipment of this making conductive yarn includes:

One base station, an axle bed is provided with in base station, on this axle bed, corresponding embedding group of central authorities are provided with the jack-post of through hole, on jack-post, cover group is in conjunction with a base, the below of this base is provided with a runner, and the drum that is wound with micro-wire is embedded in the top of base, and sheathed one can the limited block of this drum spacing on this jack-post, in base station erection one first power source, this the first power source correspondence drives a drive, and this drive engages with runner and this runner can be driven to rotate, the spindle support that one is wound with main shaft is provided with in the below of base station, this main shaft corresponding can wear the through hole of the central authorities of jack-post, the outside that this micro-wire is spirally wound around this main shaft becomes conductive yarn, one second power source is provided with in the top of this base station, this the second power source correspondence drives a retracting wheel, this conductive yarn of the corresponding retracting of this retracting wheel, whereby, via startup retracting wheel and the first power source and the second power source, allow jack-post drive via power drive drum to rotate, coordinate retracting wheel winding to pull main shaft simultaneously, make Throwing thing line to allow micro-wire with device rate and be spirally wound around main shaft outside.

The equipment of making conductive yarn as above, wherein, this equipment includes a controller being used for manipulating described first power source, described second power source opens and closes running and rotating speed further.

The equipment of making conductive yarn as above, wherein this base station be provided with multiple for guiding this main shaft wear this jack-post through hole and guide this conductive yarn be wound in this retracting wheel leading block.

The equipment of making conductive yarn as above, is wherein provided with one in base further and is used for build-in and locates the spacing projection of this drum.

The equipment of making conductive yarn as above, is wherein used for not departing from when limiting this drum turn the limited block of jack-post in this jack-post top sheathed one.

Form with implementation known by above-mentioned element, in comparison, the utility model has following advantage for the utility model and existing structure:

1. a kind of conductive yarn of the utility model and manufacturing equipment thereof, move insulation spindle line toward pull-up by equipment, be wound into spirality, have and be not easily pulled off in its appearance with micro-wire, and have effect of resilient flexible.

2. a kind of conductive yarn of the utility model and manufacturing equipment thereof, when the micro-wire heating power of spirally winding, can form heat and rise or shrinkage, reach the effect with good telescopicing performance.

3. a kind of cloth of the utility model, other material spinning blending is coordinated to be made into all kinds of different purposes cloth by conductive yarn, and have can dye, stamp, the function such as cleaning and cutting, processing and manufacturing can become the mattress of conductive exothermal, curtain, wall cloth, winter and medical treatment heating oversleeve, knee-pad, waist support, foot pad, chair cushion, carpet, and can replace and use various heater unit winter.

4. a kind of conductive yarn of the utility model and manufacturing equipment thereof, compares with each quasi-tradition gas electricity consumption of equipment amount that heats, can save the electric energy of more than 45%.

Accompanying drawing explanation

The following drawings is only intended to schematically illustrate the utility model and explain, does not limit scope of the present utility model.Wherein:

Fig. 1 is equipment configuration diagram of the present utility model;

Fig. 2 is main shaft schematic diagram of the present utility model;

Fig. 3 is micro-wire schematic diagram of the present utility model;

Fig. 4 is conductive yarn schematic diagram of the present utility model;

Fig. 5 is metal conductive wire schematic diagram of the present utility model;

Fig. 6 is cloth schematic diagram of the present utility model.

Drawing reference numeral illustrates:

The utility model:

1 main shaft

2 micro-wires

3 conductive yarns

4 limited blocks

5 yarns

6 metal conductive wire

7 base stations

70 axle beds

71 jack-posts

711 through holes

72 bases

720 spacing projections

721 runners

73 drums

74 first power sources

741 drives

75 spindle supports

76 second power sources

77 retracting wheels

78 leading blocks

8 controllers

9 power-supply units

A cloth

Detailed description of the invention

For the effect making technological means of the present utility model and can reach, can have more complete and clearly disclose, being now described in detail as follows, seeing also the graphic of exposure and figure number:

First, refer to shown in Fig. 2 ~ Fig. 4, be the schematic diagram of a kind of conductive yarn of the present utility model and manufacturing equipment thereof, its conductive yarn consists predominantly of:

The main shaft 1 of one insulation, is made up of many stamens filament; And

One micro-wire 2 being wound on main shaft 1 outside, adopt the filament (such as: the microfilaments such as gold, silver, copper, tungsten) with electric conductivity, and with diameter between 0.02 ~ 0.12mm for the best, namely this micro-wire 2 is that diameter makes filament between 0.02 ~ 0.12mm by the metal with electric conductivity, wherein

This micro-wire 2 is via the guiding of an equipment, and it is outside that mode is spirally wound in main shaft 1, and forms one and have retractility, flexible conductive yarn 3.

And it makes the equipment of conductive yarn, refer to shown in Fig. 1, it consists predominantly of:

One base station 7, an axle bed 70 is provided with in base station 7, on this axle bed 70, corresponding embedding group of central authorities are provided with the jack-post 71 of through hole 711, on jack-post 71, cover group is in conjunction with a base 72, a runner 721 is provided with below this base 72, and above base 72, embed the drum 73 that is wound with micro-wire 2, and sheathed one limited block 4 being used for spacing drum 73 on jack-post 71, one first power source 74 is set up again in base station 7, this the first power source 74 correspondence drives a drive 741, and this drive 741 engages with runner 721 and drives, the spindle support 75 of a corresponding winding main shaft line 1 is provided with again below base station 7, this main shaft 1 may correspond to and is fed through jack-post 71 middle thereof hole 711, be spirally wound around main shaft 1 outside through micro-wire 2 again and become conductive yarn, and above base station 7, be provided with one second power source 76, this the second power source 76 correspondence drives a retracting wheel 77, the corresponding retracting conductive yarn 3 of this retracting wheel 77.

Refer to shown in Fig. 1, when using equipment making conductive yarn 3 in reality, first the main shaft 1 of insulation is wound in spindle support 75, again after main shaft 1 guiding is fed through jack-post 71 middle thereof hole 711 by multiple leading block 78, this main shaft 1 is rolled up by leading block 78 and is located at retracting wheel 77, embed in base 72 drum 73 that is wound with micro-wire 2 again, and this base 72 is provided with a spacing projection 720, utilizes this spacing projection 720 corresponding build-in location drum 73, then on jack-post 71 sheathed one limited block 4 being used for spacing drum 73, initially micro-wire 2 is set around on main shaft 1, when utilizing controller 8 correspondence manipulation first power source 74, second power source 76 starts with retracting wheel 77 and operates and control setting speed (its rotating speed can be set as 0-4800rpm), jack-post 71 is allowed to drive via the first power source 74 and to drive drum 73 to rotate, coordinate the second power source 76 to drive retracting wheel 77 winding to pull main shaft 1 simultaneously, allow micro-wire 2 make at a high speed Throwing thing line with equipment and be spirally wound around main shaft 1 outside, so, the main shaft 1 of this insulation often on move the scope of 1cm, its surface is wound the micro-wire 2 of 70-125 circle, and become can the conductive yarn 3 of heating power, the conductive yarn 3 completed is furled again via this retracting wheel 77.

Then, refer to shown in Fig. 2 ~ Fig. 6, this conductive yarn 3 can apply to flat weaving, blending is knitted etc. when weaving cotton cloth, as the braided wire of broadwise, the yarn of its warp-wise then adopts the general yarn 5 of all kinds of insulation, and can different colours be selected, it is heatable and flexibility is good that weaving becomes tool conduction, and can self-figure, dyeing, the various cloth of stamp and all kinds of carpet.In addition, this conductive yarn 3 can be made into the weaving yarn body of different-diameter size, can apply to different textile products according to conductive yarn 3 diameter thickness difference.As implement the thinner conductive yarn of A-3 can compile be woven into the conductive exothermal cloth of the various healthy warm-keeping such as garment panel, sheet, coverlet, curtain or purposes, or implement the thicker conductive yarn 3 of B-and can conduct electricity heatable all kinds of woollen blanket, carpet, snow melt aisle pad with being generally woven into compared with slubbing yarn.

The conductive exothermal principle of the utility model conductive yarn and function declaration:

When weaving, weaving all kinds of cloth, the warp-wise of its cloth A is mainly about wide 0.5 ~ 0.6cm edge in the both sides of cloth, about tens of strip metal conductor wire 6 is used (to can be fine copper or filamentary silver, wire diameter is 0.05 ~ 0.12mm about) be used as the conductor wire of warp-wise, and in the middle of cloth A, all adopt the weaving yarn 5 of general insulation, and yarn 5 can mix mixing shades of colour, material compiles the cloth being woven into shades of colour, style and dyeing.The conductive yarn 3 being wound with micro-wire 2 with main shaft 1 appearance made by many stamens filament is then adopted in the broadwise of cloth A, conductive yarn 3 is allowed to form warp-wise with the metal conductive wire 6 (can be fine copper or filamentary silver) on warp-wise both sides, broadwise weaving, form one group of good conductive path, and the metal conductive wire 6 of this cloth A both sides of the edge is by AC or DC, power-supply unit 9 supply of electrical energy of 0-24V, namely this heating cloth A can produce heat, and can machine trim voltage (V) as calculated, electric current (A), temperature (T), time etc., this cloth can be allowed to produce the temperature (between 0 DEG C ~ 65 DEG C) needed, therefore the design temperature of the generation needs that between textile yarn, non-normal Zhuo is even is woven at monoblock cloth A, very power saving, do not have be electrically shocked and the injury of magnetic wave with dangerous.

During use, in the used time of laying fixed or movable formula carpet in indoor as heating, in certain each plane of same unit are, each small weaving single site area can on average send identical heat, therefore by the naturally past principle risen of hot temperature degree, and do not need to use hair-dryer to blow hot gas, therefore the utility model conduction can heat blending to knit the hot temperature degree of system as electric heat mat be naturally risen by floor, carpet foot bottom to form each corner temperature of this space unanimously, so there is no by hot blast blow produce drying and the uncomfortable sensation of noise.

In addition, the cloth of this utilization conductive yarn can cut out use from broadwise, cutting out length size all can be free, for cropped rear cloth, warp-wise both sides metal conductive wire 6 is in parallel, after series-fed, become again the cloth that another block conduction can be generated heat, use that people's livelihood daily life is used as to keep out the cold, as sheet, mattress, coverlet, cushion, curtain, the purposes such as wall cloth, maybe can be woven into various sizes woollen blanket, carpet, the purposes such as snow melt aisle pad, the use of supply room heater, do not need construction, very safe ready, or this cloth can also be used for making energy of the sun tent, diving suit.

The foregoing is only the schematic detailed description of the invention of the utility model, and be not used to limit scope of the present utility model.Any those of ordinary skill in the art, equivalent variations done under the prerequisite not departing from design of the present utility model and principle and amendment, all should belong to the scope of the utility model protection.

Claims (10)

1. make an equipment for conductive yarn, it is characterized in that, the equipment of described making conductive yarn includes:

One base station, an axle bed is provided with in described base station, on described axle bed, corresponding embedding group of central authorities are provided with the jack-post of through hole, on described jack-post, cover group is in conjunction with a base, the below of described base is provided with a runner, and the drum that is wound with micro-wire is embedded in the top of described base, and sheathed one can the limited block of spacing described drum on described jack-post, again in described base station erection one first power source, described first power source correspondingly can drive a drive, and described drive engages with described runner and described runner can be driven to rotate, the spindle support that one is wound with main shaft is provided with again in the below of described base station, described main shaft corresponding can wear the through hole of the central authorities of described jack-post, the outside being spirally wound around described main shaft through described micro-wire forms conductive yarn, one second power source is provided with in the top of described base station, described second power source correspondence drives a retracting wheel, the described conductive yarn of the corresponding retracting of described retracting wheel.

2. the equipment of making conductive yarn according to claim 1, is characterized in that, the equipment of described making conductive yarn includes a controller being used for manipulating described first power source, described second power source opens and closes running and rotating speed further.

3. the equipment of making conductive yarn according to claim 2, is characterized in that, described base station be provided with multiple for guiding described main shaft wear described jack-post through hole and guide described conductive yarn be wound in described retracting wheel leading block.

4. the equipment of making conductive yarn according to claim 3, is characterized in that, is provided with one is used for build-in and locates the spacing projection of described drum in described base.

5. a conductive yarn, is made up of the equipment of the making conductive yarn in Claims 1-4 described in any one; It is characterized in that, described conductive yarn includes:

The main shaft of one insulation, is made up of many stamens filament; And

One micro-wire being wound on described main shaft outside, wherein,

Described micro-wire is via the guiding of the equipment of described making conductive yarn, and mode is spirally wound in the outside of described main shaft, and forms described conductive yarn.

6. conductive yarn according to claim 5, is characterized in that, the diameter of described micro-wire is between 0.02 ~ 0.12mm.

7. conductive yarn according to claim 6, is characterized in that, in the length range of the every 1cm of described main shaft of insulation, the surface of described main shaft is wound with the described micro-wire of 70-125 circle.

8. a cloth, it is characterized in that, described cloth is made up of the conductive yarn described in any one of claim 5 ~ 7, the warp-wise of described cloth is that the edge of about wide 0.5 ~ 0.6cm in the both sides of described cloth arranges the conductor wire of many strip metals conductor wire as warp-wise, and the yarn of the weaving of insulation is established in the centre of described cloth, broadwise in described cloth arranges described conductive yarn, the described metal conductive wire on described conductive yarn and warp-wise both sides forms warp-wise, broadwise weaving, forms the cloth with one group of good conductive path.

9. cloth according to claim 8, is characterized in that, the diameter of described metal conductive wire is between 0.05 ~ 0.12mm.

10. cloth according to claim 9, is characterized in that, described cloth is energized by the power-supply unit of DC 0-24V.