CN105667096A - Automatic control method and automatic control system for scanning material barcodes and printing barcodes on products - Google Patents
Automatic control method and automatic control system for scanning material barcodes and printing barcodes on products Download PDFInfo
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- CN105667096A CN105667096A CN201610144436.7A CN201610144436A CN105667096A CN 105667096 A CN105667096 A CN 105667096A CN 201610144436 A CN201610144436 A CN 201610144436A CN 105667096 A CN105667096 A CN 105667096A
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- bar code
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/01—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for special character, e.g. for Chinese characters or barcodes
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F13/00—Interconnection of, or transfer of information or other signals between, memories, input/output devices or central processing units
- G06F13/38—Information transfer, e.g. on bus
- G06F13/42—Bus transfer protocol, e.g. handshake; Synchronisation
- G06F13/4282—Bus transfer protocol, e.g. handshake; Synchronisation on a serial bus, e.g. I2C bus, SPI bus
- G06F13/4286—Bus transfer protocol, e.g. handshake; Synchronisation on a serial bus, e.g. I2C bus, SPI bus using a handshaking protocol, e.g. RS232C link
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K15/00—Arrangements for producing a permanent visual presentation of the output data, e.g. computer output printers
- G06K15/02—Arrangements for producing a permanent visual presentation of the output data, e.g. computer output printers using printers
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/14—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation using light without selection of wavelength, e.g. sensing reflected white light
- G06K7/1404—Methods for optical code recognition
- G06K7/1408—Methods for optical code recognition the method being specifically adapted for the type of code
- G06K7/1413—1D bar codes
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2213/00—Indexing scheme relating to interconnection of, or transfer of information or other signals between, memories, input/output devices or central processing units
- G06F2213/0002—Serial port, e.g. RS232C
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- Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- General Physics & Mathematics (AREA)
- General Engineering & Computer Science (AREA)
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- Electromagnetism (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Artificial Intelligence (AREA)
- Computer Vision & Pattern Recognition (AREA)
- General Factory Administration (AREA)
Abstract
The invention provides an automatic control method and an automatic control system for scanning material barcodes and printing barcodes on products. The method comprises the following steps of controlling a transmitting device to move a tooling on the transmitting device to a code scanning station by a central control unit; placing the products and materials in the tooling; controlling a code scanner positioned in the code scanning station to scan the barcodes of the materials by the central control unit; reading the scanned barcodes by an MES (Manufacturing Execution System), and checking whether the barcodes are correct or not; when the condition that the barcodes are correct is checked by the MES, inserting the barcodes into a buffer queue; meanwhile, controlling the transmitting device to move the tooling to a code printing station by the central control unit; after the tooling is moved to the code printing station, controlling the MES to generate the barcodes of the products by the central control unit; and after the barcodes of the products are generated by the MES, calling a code printing machine positioned in a code printing station, and printing the barcodes of the products on the corresponding products in the tooling. According to the automatic control method and the automatic control system provided by the invention, a manual code scanning mode can be replaced, and multiple products can be scanned and printed at a time; and in addition, the scanning and the printing do need to be simultaneously performed.
Description
Technical field
The present invention relates to bar code printing technical field, more specifically, it relates to a kind of scan the autocontrol method of material bar code printing on product and system.
Background technology
At MES (ManufacturingExecutionSystem, manufacturing execution system) in, usually the bar code of material is needed to scan, bar code is generated according to after certain principle combinations, print on finished product body, with the bar code realized on follow-up barcode scanning finished product, so that it may to identify the material number required for this assembling product, it is convenient to accurately review and adds up with material.
When scanning the bar code of material, operator use the bar code on barcode scanning gun scanning material usually, MES checks the material bar code of scanning, check whether this material state has problem (to be whether up-to-standard material, or, it is whether the material etc. of completion status), if checking that this material state is out of question, rule is generated according to finished product bar code, the material bar code scanned is combined again, namely system generates the unique Product bar code of product, then calls laser marker, carves on product by product bar code radium; If checking that material state has problem, then MES directly reports to the police, and will not generate product bar code.
But the barcode scanning print system that this kind traditional, can only lean on artificial and barcode scanning gun cooperating, and every bar production line to be all equipped with a manpower at this station, and once can only scan and print a bar code, causes the waste in manpower and man-hour simultaneously.
Summary of the invention
In view of uploading problem, it is an object of the invention to provide and a kind of scan the autocontrol method of material bar code printing on product and system, cannot the problem of synchronized upload to solve data file.
The present invention provides a kind of and scans the autocontrol method of material bar code printing on product, comprising:
By central controller controls transport unit, the frock on transport unit is moved to barcode scanning station;Wherein, product and the material of equal amts is placed in frock;
The material of frock is carried out bar code scan by the code reader being positioned at barcode scanning station by central controller controls;
The bar code scanned by MES reading code reader, and whether the relevant information checking bar code is correct;
When MES checks that the relevant information of bar code is correct, bar code is inserted in buffer queue, by central controller controls transport unit, frock is moved to stamp station meanwhile;
Frock is being moved to stamp station, is generating product bar code by central controller controls MES; Wherein, generate at MES in the process of product bar code, from buffer queue, take out bar code, and by bar code according to product bar code generate rule product bar code;
After MES generates product bar code, call the coder being positioned at stamp station, by product corresponding in product bar code printing to frock.
The present invention also provides a kind of and scans the automatic control system of material bar code printing on product, comprising:
Frock, for holding product and the material of equal amts;
Transport unit, transport unit is arranged on the bottom of frock, for driving frock to move together;
Code reader, code reader is arranged on barcode scanning station, for the material in frock is carried out bar code scan;
MES, MES are connected with code reader by RS232 serial ports; Wherein, MES comprises: bar code read module, for reading the bar code that code reader scans; Bar code checking module, for, after bar code read module bar code reading completes, checking that whether the relevant information of bar code is correct; Bar code insert module, for when bar code checking module checks that the relevant information of described bar code is correct, being inserted in buffer queue by bar code; Product bar code generation module, for taking out bar code, by bar code according to product bar code generate rule product bar code from buffer queue;
Numbering device, numbering device is arranged on stamp station, and is connected by RS232 serial ports with MES, for when being called by MES, by the product of product bar code printing correspondence in frock;
Central controller, central controller is connected with transport unit, code reader and MES respectively by RS232 serial ports; Wherein, central controller comprises: mobile control module, for controlling the movement of transport unit, moves frock to barcode scanning station, stamp station or other station; Code reader control module, carries out bar code scan for controlling code reader to the material in frock; MES control module, for controlling the bar code that MES reads code reader and scans.
Utilize the autocontrol method of scanning material bar code printing provided by the invention on product and system, with the use of code reader and the central controller of transport unit, the frock that multiple product and material can be placed, autoscan material bar code, replace artificial barcode scanning, can realize once scanning and print multiple product, and scan and print and need not synchronously carry out.
In order to realize uploading and relevant object, one or more aspects of the present invention comprise after will illustrate in detail and the feature that particularly points out in the claims. Explanation below and accompanying drawing specifically understand some illustrative aspects of the present invention. But, these aspects instruction be only the principle that can use the present invention various modes in some modes. In addition, the present invention be intended to comprise all these aspects and they etc. jljl.
Accompanying drawing explanation
By reference to below in conjunction with the content of the description of the drawings and claim book, and will more understand and easy to understand along with the understanding more comprehensively to the present invention, other object of the present invention and result.In the accompanying drawings:
Fig. 1 is the schematic flow sheet of the autocontrol method of scanning material bar code printing according to embodiments of the present invention on product;
Fig. 2 is the logical organization block diagram of the automatic control system of scanning material bar code printing according to embodiments of the present invention on product.
The label similar or corresponding feature or function of instruction identical in all of the figs.
Embodiment
In the following description, for purposes of illustration, in order to provide the complete understanding to one or more embodiment, many details have been set forth. However, it is apparent that can also when there is no to realize when these details these embodiments. In other example, one or more embodiment for convenience of description, known structure and equipment illustrate in block form an.
Below with reference to accompanying drawing, specific embodiments of the invention are described in detail.
Fig. 1 shows the flow process of the autocontrol method of scanning material bar code printing according to embodiments of the present invention on product.
As shown in Figure 1, the autocontrol method of scanning material bar code printing provided by the invention on product, comprising:
Step S100: the frock on transport unit is moved to barcode scanning station by central controller controls transport unit; Wherein, product and the material of equal amts is placed in frock.
Frock is arranged on transport unit, and after being placed in frock by multiple product and material, central controller controls transport unit moves, thus controls frock and move, and frock moves to barcode scanning station.
It should be noted that, owing to material to be finally assembled on product, therefore, in frock, the quantity of product is identical with the quantity of material, a corresponding product of material.
Transport unit is an automation line in reality generates, and frock moves on automation line, moves to which station and just performs operation corresponding to this station.
Step S110: the material of frock is carried out bar code scan by the code reader being positioned at barcode scanning station by central controller controls.
After frock is moved to barcode scanning station, material is carried out bar code scan by central controller controls code reader, and after scanning terminates, central controller sends the instruction of " scanning terminates " to MES.
The object of the bar code of scanning material is to obtain the bar code of material, and then according to this bar code according to certain generate rule product bar code, bar code and the product bar code of material belong to relation one to one.
In the present invention, code reader is connected with central controller by RS232 serial ports, uses serial ports 232 signal to communicate between the two. Code reader can be CCD (ChargeCoupledDevice, Charge Coupled Device (CCD)) code reader or other type have the code reader of serial ports interface, and code reader to be desk-top, can save artificial, after frock arrives barcode scanning station, by this code reader of central controller controls, the material in frock is carried out bar code scan, it is achieved the function of automatic material barcode scanning.
Step S120: the bar code scanned by MES reading code reader, and whether the relevant information checking bar code is correct.
Central controller is connected with MES by RS232 serial ports, and both are communicated by serial ports 232 signal, and namely central controller sends " scanning terminates " instruction by RS232 serial ports to MES. MES, after receiving " scanning terminates " instruction that central controller sends, reads the bar code that code reader scans, and after bar code reading, checks that whether the relevant information of bar code is correct.
It should be noted that, scanning device is also be connected with MES by RS232 serial ports, the bar code that MES is scanned by RS232 serial ports reading code reader.
Checking that in the process whether relevant information of bar code is correct, the inspection of relevant information comprises following several respects:
First aspect: check that whether the quantity of bar code is correct. Such as: when not starting to scan material, placing four materials in frock, the quantity of MES bar code reading, determines whether four, if it does, the quantity of bar code is correct; If not, the quantity of bar code is incorrect.
Second aspect: check that whether the quality of the material corresponding with bar code is qualified. Specifically, whether the quality inquiring about the material representated by bar code in the database of MES is qualified, if material is off quality, illustrates that this material is a defect ware, can not be assembled on product.
It should be noted that, what inquire in the database of MES is the result whether quality of material own is qualified, and judges that the work whether quality of material is qualified is completed by other systems, just judged result is stored in the database of MES. Do not do too much explanation in the present invention.
The third aspect: check whether material completes. Specifically, in the database of MES, inquire about whether the material representated by bar code completes. Equally, what store in the database of MES is the result whether material completes, and judges that the work whether material completes is completed by other systems, just judged result is stored in the database of MES. Do not do too much explanation in the present invention.
Judge that the object whether material completes is, judge whether the material in frock is work in-process, if work in-process, then can not be assembled on product.
By the inspection of above-mentioned three aspects, guarantee that material there will not be problem, when checking the relevant information of bar code, if above-mentioned three aspects have any one aspect to go wrong, the instruction of then MES transmission " material bar code checks mistake " is to central controller, and the material in frock is carried out bar code scan by the code reader of central controller controls again.
Step S130: when MES checks that the relevant information of bar code is correct, be inserted in buffer queue by bar code, is moved frock to stamp station by central controller controls transport unit meanwhile.
When MES checks that the relevant information of bar code is correct, the bar code of reading is inserted in buffer queue and carries out buffer memory, simultaneously, MES sends the instruction of " detection of material bar code is correct " to central controller, after central controller receives " detection of material bar code is correct " instruction that MES sends, control transport unit moves, and the frock on transport unit is moved to stamp station.
Step S140: frock is being moved to stamp station, is generating product bar code by central controller controls MES; Wherein, generate at MES in the process of product bar code, from buffer queue, take out bar code, and by bar code according to product bar code generate rule product bar code.
After frock is moved to stamp station by central controller, the instruction of " stamp is ready " is sent to MES, after MES receives " stamp is ready " instruction, according to rule taking-up one group of bar code of first outer from buffer queue, bar code is generated generate rule product bar code according to product bar code.
Such as: in MES setting product bar code generate rule be DTV++moon+day+0001 (four flowing water codes), MES, according to current date-time, generates following four bar codes:
DTV2016030700001;
DTV2016030700002;
DTV2016030700003;
DTV2016030700004;
Assume that four material bar codes are 2121,2023,3122,2533;
So four bar codes and four material bar codes are combined generation one group of 4 finished product bar code to be respectively: DTV20160307000012121;
DTV20160307000022023;
DTV20160307000033122;
DTV20160307000022533;
In actual generation process, it is not limited to the above-mentioned product bar code enumerated and generates rule, it is also possible to generate generate rule product bar code according to practical situation according to other product bar codes.
Step S150: after MES generates product bar code, call the coder being positioned at stamp station, by product corresponding in product bar code printing to frock.
MES can call coder by product bar code printing out after generating product bar code. Artificial in order to save, the present invention preferably adopts laser marker, directly carves on product by product bar code radium, can realize the automatization printed like this, and need not manually the product bar code printed out be attached on product.
MES is by RS232 serial ports and laser marker communication, thus controls the work of laser marker.
When the radium that product is completed product bar code by laser marker is carved, MES sends the instruction of " stamp completes " to central controller, after central controller receives " stamp completes " instruction, control transport unit moves, frock on transport unit is moved to follow-up station, carries out subsequent handling process.
When extremely maybe being stopped producing line running when production process goes wrong; central controller sends the instruction of " key stops ", produces line and stops line, the empty clearly buffer queue of MES; by staff, the frock of not coding and product are retracted into barcode scanning station, etc. barcode scanning again.
Central controller in the present invention is made up of multiple PLC, and PLC passes through inside all logics of each Implement of Function Module, comprises the steering order to code reader, to the instruction that MES sends.
Foregoing describes the autocontrol method of scanning material bar code printing provided by the invention on product in detail. Corresponding with method for uploading, the present invention also provides a kind of and scans the automatic control system of material bar code printing on product.
Fig. 2 shows the logical organization of the automatic control system of scanning material bar code printing according to embodiments of the present invention on product.
As shown in Figure 2, the automatic control system 200 of scanning material bar code printing on product that the embodiment of the present invention provides comprises: frock (not shown go out), transport unit (not shown go out), code reader 210, MES220, numbering device 230 and central controller 240.
Wherein, frock is for holding product and the material of equal amts.
Transport unit is arranged on the bottom of frock, for driving frock to move together.
Code reader 210 is arranged on barcode scanning station, for the material in frock is carried out bar code scan.
MES220 is connected with code reader 210 by RS232 serial ports; Wherein, MES220 comprises: bar code read module 221, for reading the bar code that code reader 210 scans; Bar code checking module 222, for, after bar code read module 221 bar code reading completes, checking that whether the relevant information of the bar code read is correct; Bar code insert module 223, for when bar code insert module 223 checks that the relevant information of bar code is correct, being inserted in buffer queue by bar code; Product bar code generation module 224, for taking out bar code, by bar code according to product bar code generate rule product bar code from buffer queue.
Numbering device 230 is arranged on stamp station, and is connected by RS232 serial ports with MES220, for when being called by MES220, by the product of product bar code printing correspondence in frock. Product bar code generation module 224 just can call numbering device 230 after generating product bar code and carry out stamp work.
Central controller 240 is connected with transport unit, code reader 210 and MES system 220 respectively by RS232 serial ports; Wherein, central controller 240 comprises:
Mobile control module 241, for controlling the movement of transport unit, after placing product and material in frock, moves frock to barcode scanning station; When bar code checking module 222 checks that the relevant information of bar code is correct, frock is moved to stamp station; When frock is moved to stamp station by mobile control module 241, sending " stamp is ready " instruction to product bar code generation module 224, bar code generation module 224 takes out bar code from buffer queue, by bar code according to product bar code generate rule product bar code; And, after numbering device 210 completes stamp work, frock is moved to follow-up station;
Code reader control module 242, for when frock is moved to barcode scanning station by mobile control module 221, the material in frock is carried out bar code scan by control code reader 210;
MES control module 243, for controlling the bar code that MES220 reads code reader 210 and scans, now, the bar code read module 221 in MES220 is started working.
In addition, bar code checking module 222, comprising:
Bar code volume check submodule block 2221, whether correct for checking the quantity of bar code;
Whether quality of material checks submodule block 2222, qualified for inquiring about the quality of the material corresponding to bar code in the database of MES;
Material state checks submodule block 2223, for inquiring about whether the material corresponding to bar code completes in the database of MES.
If bar code volume check submodule block 2221, quality of material check that submodule block 2222 and material state check in submodule block 2223 have any one to go wrong, namely incorrect or defective or do not complete, bar code checking module 222 checks that the relevant information of the bar code read is incorrect; If the relevant information that bar code checking module 222 checks the bar code read is incorrect, then sending " material bar code checks mistake " instruction to code reader control module 242, code reader control module 242 controls code reader 210 and again the material in frock is carried out bar code scan.
In addition, in a preferentially enforcement mode, code reader 210 is CCD code reader, and code reader 230 is laser numbering device.
The above; it is only the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, any it is familiar with those skilled in the art in the technical scope that the present invention discloses; change can be expected easily or replace, all should be encompassed within protection scope of the present invention. Therefore, protection scope of the present invention should described be as the criterion with the protection domain of claim.
Claims (10)
1. scan the autocontrol method of material bar code printing on product, comprising:
By central controller controls transport unit, the frock on described transport unit is moved to barcode scanning station; Wherein, in described frock, place product and the material of equal amts;
The material of described frock is carried out bar code scan by the code reader being positioned at described barcode scanning station by described central controller controls;
The bar code that described code reader scans is read, and whether the relevant information checking described bar code is correct by MES;
When described MES checks that the relevant information of described bar code is correct, described bar code is inserted in buffer queue, by transport unit described in described central controller controls, described frock is moved to stamp station meanwhile;
Described frock being moved to described stamp station, generate product bar code by MES described in described central controller controls; Wherein, generate at described MES in the process of described product bar code, from described buffer queue, take out described bar code, and by described bar code according to product bar code described in product bar code generate rule;
After described MES generates product bar code, call the coder being positioned at described stamp station, by product corresponding in described product bar code printing to described frock.
2. scan the autocontrol method of material bar code printing on product as claimed in claim 1, wherein, checking in the process whether relevant information of described bar code is correct, comprising following three aspects:
First aspect: check that whether the quantity of described bar code is correct;
Second aspect: whether the quality inquiring about the material corresponding to described bar code in the database of described MES is qualified;
The third aspect: inquire about in the database of described MES whether the material corresponding to described bar code completes.
3. scan the autocontrol method of material bar code printing on product as claimed in claim 2, wherein, after read the bar code that described code reader scans by MES, when checking that the relevant information of described bar code is incorrect;
Again the material in described frock is carried out bar code scan by code reader described in described central controller controls.
4. scan the autocontrol method of material bar code printing on product as claimed in claim 1, also comprise,
After on product corresponding in by described product bar code printing to described frock, by transport unit described in described central controller controls, described frock is moved to follow-up station.
5. scanning the autocontrol method of material bar code printing on product as claimed in claim 1, wherein, described code reader is CCD code reader.
6. scanning the autocontrol method of material bar code printing on product as claimed in claim 1, wherein, described numbering device is laser numbering device.
7. scan the automatic control system of material bar code printing on product, comprising:
Frock, for holding product and the material of equal amts;
Transport unit, described transport unit is arranged on the bottom of described frock, for driving described frock to move together;
Code reader, described code reader is arranged on barcode scanning station, for the material in described frock is carried out bar code scan;
MES, described MES are connected with described code reader by RS232 serial ports; Wherein, described MES comprises: bar code read module, for reading the bar code that described code reader scans; Bar code checking module, for, after described bar code read module bar code reading completes, checking that whether the relevant information of described bar code is correct; Bar code insert module, for when described bar code checking module checks that the relevant information of described bar code is correct, being inserted in buffer queue by described bar code; Product bar code generation module, for taking out described bar code, by described bar code according to product bar code generate rule product bar code from described buffer queue;
Numbering device, described numbering device is arranged on stamp station, and is connected by RS232 serial ports with described MES, for when being called by described MES, by the product of described product bar code printing correspondence in described frock;
Central controller, described central controller is connected with described transport unit, described code reader and described MES respectively by described RS232 serial ports; Wherein, described central controller comprises: mobile control module, for controlling the movement of described transport unit, moves described frock to barcode scanning station, stamp station or other station; Code reader control module, carries out bar code scan for controlling described code reader to the material in described frock; MES control module, for controlling the bar code that described MES reads described code reader and scans.
8. scan the automatic control system of material bar code printing on product as claimed in claim 7, wherein,
Described bar code checking module, comprising:
Bar code volume check submodule block, whether correct for checking the quantity of described bar code;
Whether quality of material checks submodule block, qualified for inquiring about the quality of the material corresponding to described bar code in the database of described MES;
Material state checks submodule block, for inquiring about whether the material corresponding to described bar code completes in the database of described MES.
9. scanning the automatic control system of material bar code printing on product as claimed in claim 7, wherein, described code reader is CCD code reader.
10. scanning the automatic control system of material bar code printing on product as claimed in claim 7, wherein, described numbering device is laser code reader.
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| CN201610144436.7A CN105667096B (en) | 2016-03-14 | 2016-03-14 | Scanning bar code is printed upon the autocontrol method on product and system |
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| CN201610144436.7A CN105667096B (en) | 2016-03-14 | 2016-03-14 | Scanning bar code is printed upon the autocontrol method on product and system |
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| CN109230140A (en) * | 2018-10-15 | 2019-01-18 | 北海华源电子有限公司 | The warehousing system that Communication Equipment suitable for small-sized StoreFront is put in storage |
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| CN112015451A (en) * | 2020-08-26 | 2020-12-01 | 上海龙旗科技股份有限公司 | Automatic software upgrading method and device |
| CN113291069A (en) * | 2021-05-25 | 2021-08-24 | 浙江天能智能装备有限公司 | Automatic coding line body for battery plastic shell and control method |
| CN114415604A (en) * | 2021-12-09 | 2022-04-29 | 浙江中控技术股份有限公司 | System and method for quickly identifying correctness of material |
| CN114771107A (en) * | 2022-06-22 | 2022-07-22 | 佛山豪德数控机械有限公司 | Ink jet numbering machine system of distinguishable sign indicating number position for intelligent manufacturing production line |
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