CN105666686B - A kind of reinforcing bar production and supply system for being used to produce precast concrete - Google Patents
A kind of reinforcing bar production and supply system for being used to produce precast concrete Download PDFInfo
- Publication number
- CN105666686B CN105666686B CN201610074255.1A CN201610074255A CN105666686B CN 105666686 B CN105666686 B CN 105666686B CN 201610074255 A CN201610074255 A CN 201610074255A CN 105666686 B CN105666686 B CN 105666686B
- Authority
- CN
- China
- Prior art keywords
- reinforcing bar
- reinforcing
- bar
- finished product
- production line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Reinforcement Elements For Buildings (AREA)
Abstract
The invention discloses a kind of reinforcing bar production and supply system for being used to produce precast concrete, including：Reinforcing steel bar production line, it is extends laterally, and reinforcing steel bar production line has two to ranked first reinforcing bar finished product area in position in the outer part, and often ranked first reinforcing bar finished product area has the multiple first reinforcing bar finished product areas for being used for depositing the first steel reinforcement cage；Two groups of KBK cranes；Wherein, two precast concrete wall panel production lines extend transversely, and are respectively arranged in the both sides of reinforcing steel bar production line；Each precast concrete wall panel production line includes multiple the first stations for being used to for the first steel reinforcement cage to be installed on die station, and the first station and the first reinforcing bar finished product area correspond；One KBK crane is arranged in a manner of reciprocally between the first station to correspond to each other and the first reinforcing bar finished product area.The reinforcing bar production and supply system of the present invention, which is realized, supplies the high efficiency of precast concrete wall panel production line, and invention also improves the production efficiency of reinforcing steel bar production line itself.
Description
Technical field
The invention belongs to precast concrete production technical field, more particularly to one kind to be used to produce precast concrete structure
The reinforcing bar production and supply system of part.
Background technology
Architectural industrialization theory using novel building industrialization as one of main contents is just obtaining extensively in residential housing field
General popularization, prefabricated concrete structure are also gradually concerned as a kind of form of industrialized building structure.According to different
Prefabricated concrete structure, the product design system of concrete structure can be related to prefabricated inside and outside wall board, precast floor slab, prefabricated sun
Platen, prefabricated air-conditioning plate, prefabricated cladding panel and prefabricated beam column etc. PC components (i.e. precast concrete) product.Different is prefabricated
In component, the form of configuration reinforcement distinguishes larger, steel in the two-dimensional elements such as prefabricated inner-outer wall, prefabricated balcony plate and prefabricated air-conditioning plate
Muscle mainly with double-layer double-direction reinforced mesh by stirrup, lacing wire formed steel reinforcement cage based on, reinforcing bar in the one-dimensional component such as prefabricated beam column
Mainly based on the straight line steel bar with crotch and stirrup, lacing wire formation steel reinforcement cage.
The important component that the process layout of PC components factory produces as PC components, the production effect to prefabricated components
Rate serves decisive role.PC components factory is typically made up of PC components production line, reinforcing steel bar production line and mixing plant, PC structures
Each bar production line needs mixing plant to supply concrete, reinforcing bar production equipment supply finished product or rerolled steel in the production process of part
The supply mode of muscle, wherein concrete and position, the mode of reinforcing bar supply and position are the most heavy of influence PC component production efficiencys
The factor wanted.Every production line is intended to that most short supply time can be obtained and meets the supply of production, therefore rational deployment
Position of the reinforcing steel bar production line in whole PC process layouts figure, ensure that every production line has the confession of optimal concrete and reinforcing bar
It should be related to, be the precondition that PC components factory can efficiently produce.And the efficient production of reinforcing steel bar production line depends on raw material of reinforcement rebar
Can fast transport to each reinforcing bar production equipment, the finished product of each equipment production and semi-finished product reinforcing bar fast transport and each
The position of reinforcing bar production equipment whether reasonable Arrangement.Therefore, rationally set transport channel and the finished product transport of raw material of reinforcement rebar logical
Road and the position of arrangement reinforcing bar production equipment are most important to the production efficiency of reinforcing bar.
The content of the invention
For above-mentioned technical problem, the invention provides a kind of reinforcing bar production for being used to produce precast concrete and supply
System is answered, the system layout is reasonable, improves the production efficiency of precast concrete.
Technical scheme provided by the invention is：
A kind of reinforcing bar production and supply system for being used to produce precast concrete, it is used for prefabricated mixed at least two
Solidifying native component production line supply reinforcing bar finished product, including：
Reinforcing steel bar production line, it is extends laterally, and the reinforcing steel bar production line has two to ranked first steel in position in the outer part
Muscle finished product area, often ranked first reinforcing bar finished product area has the multiple first reinforcing bar finished product areas for being used for depositing the first steel reinforcement cage；
Two groups of KBK cranes；
Wherein, the precast concrete member production line includes two precast concrete wall panel production lines, and two prefabricated mixed
Solidifying cob wall board assembly line extends transversely, and is respectively arranged in the both sides of the reinforcing steel bar production line；Each pre-cast concrete walling
Board assembly line includes multiple the first stations for being used to for the first steel reinforcement cage to be installed on die station, each precast concrete wall panel production line pair
Ying Yuyi ranked first reinforcing bar finished product area, and the first station and the first reinforcing bar finished product area correspond；Each pre-cast concrete walling
Board assembly line corresponds to one group of KBK crane, and a KBK crane is arranged at what is corresponded to each other in a manner of reciprocally
Between first station and the first reinforcing bar finished product area, the KBK cranes are used for first steel reinforcement cage of the first reinforcing bar finished product area
It is delivered to the first station.
Preferably, in the described reinforcing bar production and supply system for being used to produce precast concrete, including：
Control device, it is used to control two groups of KBK cranes to work in the following manner：Every group of KBK crane is at interval of pre-
Fix time and be spaced while work, first steel reinforcement cage of corresponding first reinforcing bar finished product area is delivered to corresponding prefabricated mixed
First station of solidifying cob wall board assembly line, the predetermined time interval A are designed as：A=B+C, wherein, B represents the concrete
The first steel reinforcement cage is installed on die station on one the first station of cob wall board assembly line and formed shared by an operation product
Activity duration, C represent operation product on all first stations of the precast concrete wall panel production line with the concrete
Continuously running for cob wall board assembly line and all leave time shared by the first station.
Preferably, in the described reinforcing bar production and supply system for being used to produce precast concrete, two prefabricated
Concrete walls board assembly line includes an exterior wall board assembly line and an interior wall board assembly line.
Preferably, in the described reinforcing bar production and supply system for being used to produce precast concrete, the reinforcing bar
The tail end of production line and there is the second reinforcing bar finished product area, the second reinforcing bar finished product area close to the side of the exterior wall board assembly line
The first reinforced mesh of exterior wall siphonal lobe is made for depositing, the tail end of the exterior wall board assembly line, which has, to be used to install the first reinforcing bar
The second station of mesh sheet；First transfer passage is longitudinally disposed at outside and the Side fascia life of the tail end of the reinforcing steel bar production line
The outside of the tail end of producing line, the second station is extended to from the second reinforcing bar finished product area, by the first reinforced mesh from institute
State the second reinforcing bar finished product area and be delivered to the second station.
Preferably, it is described to be used to producing in the reinforcing bar production and supply system of precast concrete, it is described at least
Two precast concrete member production lines also include an overlapping board assembly line and a fixed die station production line, the superimposed sheet
Production line is laterally set, and is disposed therein the outside of a precast concrete wall panel production line, and the fixed die station production line is horizontal
To setting, and it is arranged in the outside of another precast concrete wall panel production line.
Preferably, in the described reinforcing bar production and supply system for being used to produce precast concrete, the reinforcing bar
The head end of production line, there is the 3rd reinforcing bar finished product area, the 3rd reinforcing bar finished product close to the side of the overlapping board assembly line
Area is used to deposit the second reinforced mesh for making steel bar girder；The outside of the head end of the overlapping board assembly line has steel bar girder
Production equipment, wherein, the steel bar girder production equipment is used to produce steel bar girder and supplies institute to the overlapping board assembly line
State steel bar girder；Second transfer passage is longitudinally disposed at outside and the steel bar girder production of the head end of the reinforcing steel bar production line
The outside of equipment, the steel bar girder production equipment is extended to from the 3rd reinforcing bar finished product area, by second bar-mat reinforcement
Piece is delivered to the steel bar girder production equipment.
Preferably, in the described reinforcing bar production and supply system for being used to produce precast concrete, the reinforcing bar
Also there is the 4th reinforcing bar finished product area and the 5th reinforcing bar finished product area near truss production equipment, wherein, the 4th reinforcing bar finished product
Area is used to deposit second reinforced mesh, and the 5th reinforcing bar finished product area is used to deposit the steel bar girder, the 5th steel
Muscle finished product area is located at the position of the head end close to the overlapping board assembly line.
Preferably, in the described reinforcing bar production and supply system for being used to produce precast concrete, the reinforcing bar
The head end of production line, the side of the close fixed die station production line have the 6th reinforcing bar finished product area, the 6th reinforcing bar finished product
Area is used to deposit the second steel reinforcement cage for making die station；3rd transfer passage is longitudinally disposed at the outer of the head end of the reinforcing steel bar production line
The outside of the head end of side and the fixed die station production line, the fixed die station production line is extended to from the reinforcing steel bar production line,
So that second steel reinforcement cage is delivered into the fixed die station production line from the reinforcing steel bar production line.
Preferably, in the described reinforcing bar production and supply system for being used to produce precast concrete, the reinforcing bar
Production line, which also has, two ranked first reinforcing bar colligation area, often ranked first reinforcing bar colligation area and has and multiple is used to make the first steel reinforcement cage
First reinforcing bar colligation area, it often ranked first reinforcing bar colligation area and be set in parallel in an inner side that ranked first reinforcing bar finished product area, described first
Reinforcing bar colligation area corresponds with the first reinforcing bar finished product area, and each first reinforcing bar colligation area is used to make the first steel reinforcement cage simultaneously
The first steel reinforcement cage is supplied to corresponding first reinforcing bar finished product area.
Preferably, in the described reinforcing bar production and supply system for being used to produce precast concrete, the reinforcing bar
Production line also includes：
For depositing the first raw material area of the first armature wire, it is arranged in the side in the first reinforcing bar colligation area, and
Positioned at the side of the tail end close to the reinforcing steel bar production line；
For by the concrete-bar straightening-cutting machine of the first armature wire straightening, it is attached that it is arranged in the first raw material area
Closely；
For depositing the second raw material area of reinforcing bar bar, it is arranged in the side in the first reinforcing bar colligation area, and is located at
Close to the side of the tail end of the reinforcing steel bar production line；
For the bar steel shearing equipment sheared to the reinforcing bar bar, it is attached that it is arranged in the second raw material area
Closely；
For the steel bar bending device bent to the reinforcing bar bar after shearing, it is arranged in the bar steel shearing
Near equipment；
For the first armature wire after straightening to be fabricated into the first reinforced mesh and for by bar reinforcement after bending
Material is fabricated to the steel bar welding net production equipment of the second reinforced mesh, and it is arranged in the concrete-bar straightening-cutting machine and the reinforcing bar is curved
Near bent equipment, and the steel bar welding net production equipment is arranged in described two and ranked first near reinforcing bar colligation area, with to two rows
First reinforcing bar colligation area supplies the second reinforced mesh for making the first steel reinforcement cage；
For depositing the 3rd raw material area of the second armature wire, it is arranged in the opposite side in the first reinforcing bar colligation area,
And positioned at the side of the head end close to the reinforcing steel bar production line；
For making the second reinforcing bar colligation area of the second steel reinforcement cage, it is arranged in parallel in the inner side of the 6th reinforcing bar finished product area,
And with the 6th reinforcing bar finished product area alignment；And
For second armature wire to be fabricated into stirrup and the stirrup bender of lacing wire, it is arranged in two and ranked first reinforcing bar
Between colligation area and the second reinforcing bar colligation area, to be supplied to the first reinforcing bar colligation area and the second reinforcing bar colligation area for making
The stirrup of first steel reinforcement cage and lacing wire.
The invention has the advantages that：
Reinforcing bar production and supply system of the present invention is used to supply at least two precast concrete member production lines
Reinforcing bar finished product, specifically reinforcing steel bar production line have two to ranked first reinforcing bar finished product area, two precast concretes in position in the outer part
Wallboard production line is arranged in parallel in the both sides of reinforcing steel bar production line, and the first steel reinforcement cage is installed on by the first reinforcing bar finished product area with being used for
First station of die station corresponds, and sets a KBK to rise between the first station to correspond to each other and the first reinforcing bar finished product area
Heavy-duty machine, the first steel reinforcement cage is delivered to the first station using KBK cranes, to realize the height to precast concrete wall panel production line
Efficiency is supplied.The present invention will give birth in precast concrete member production line to the maximum precast concrete wall panel of reinforcing bar product demand amount
Producing line is arranged in the both sides of reinforcing steel bar production line, and the conveying of shortest path is carried out using KBK cranes, greatly improves prefabricated mixed
The production efficiency of solidifying cob wall board assembly line.
The present invention also arranges overlapping board assembly line and fixed die station again in the outside of two precast concrete member production lines
Production line, and rational deployment is carried out to the reinforcing bar products storage position required for each precast concrete member production line, to improve
To the efficiency of overlapping board assembly line and fixed die station production line supply reinforcing bar finished product.
Each production equipment and raw material area of the present invention also to reinforcing steel bar production line itself carry out rational deployment, so as to improve reinforcing bar
The production efficiency of production line itself.
Brief description of the drawings
Fig. 1 is the structural representation of reinforcing bar production and supply system of the present invention.
Fig. 2 is the structural representation of reinforcing steel bar production line of the present invention.
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings, to make those skilled in the art with reference to specification text
Word can be implemented according to this.
As depicted in figs. 1 and 2, the present invention provides a kind of reinforcing bar production and supply system for being used to produce precast concrete
System, it is used to supply reinforcing bar finished product at least two precast concrete member production lines, including：Reinforcing steel bar production line 1, it is laterally
Extension, and the reinforcing steel bar production line 1 has in position in the outer part and two ranked first reinforcing bar finished product area 2,5, often ranked first reinforcing bar into
Product area has the multiple first reinforcing bar finished product areas for being used for depositing the first steel reinforcement cage；Two groups of KBK cranes 7,8；Wherein, it is described prefabricated
Concrete component production line includes two precast concrete wall panel production lines 10,11, two precast concrete wall panel production lines 10,
11 extend transversely, and are respectively arranged in the both sides of the reinforcing steel bar production line 1；Each precast concrete wall panel production line includes
Multiple the first stations 6,9 for being used to for the first steel reinforcement cage to be installed on die station, each precast concrete wall panel production line correspond to a row
First reinforcing bar finished product area, and the first station and the first reinforcing bar finished product area correspond；Each precast concrete wall panel production line
Corresponding to one group of KBK crane, and a KBK crane is arranged at the first station to correspond to each other in a manner of reciprocally
And first between reinforcing bar finished product area, the KBK cranes are used to first steel reinforcement cage of the first reinforcing bar finished product area being delivered to the
One station.
In all precast concrete member production lines, demand of the precast concrete wall panel production line to reinforcing bar finished product
Maximum, therefore, in order to meet the production requirement of precast concrete wall panel production line, improve the production effect of precast concrete wall panel
Rate, and two precast concrete wall panel production lines are arranged in parallel in the both sides of reinforcing steel bar production line, and be used in the first steel
Muscle cage is installed on the first station of die station and the first reinforcing bar finished product area for depositing the first steel reinforcement cage corresponds, right each other
One KBK crane is set between the first station answered and the first reinforcing bar finished product area.So ensure that reinforcing steel bar production line and prefabricated
The fed distance of the first steel reinforcement cage is most short between concrete walls board assembly line, so as to improve the production of precast concrete wall panel effect
Rate.
Specifically, the first reinforcing bar finished product area depends on the number of the first station, and the number of the first station is depending on prefabricated
The subsequent work stations of the productive temp of concrete walls board assembly line, the production capacity of precast concrete wall panel production line and the first station
Operating efficiency.
The job content of first station is that the first steel reinforcement cage is installed on into die station, and the job content belongs to existing pre-
A link in concrete walls board assembly line processed, will not be repeated here.
Above-mentioned two precast concrete wall panel 10,11 can be interior wall board assembly line and exterior wall board assembly line, can also be
Two interior wall board assembly lines, or two exterior wall board assembly lines.
In one embodiment, the described reinforcing bar production and supply system for being used to produce precast concrete, including：
Control device, it is used to control two groups of KBK cranes 7,8 to work in the following manner：Every group of KBK crane is at interval of the scheduled time
Interval is worked simultaneously, and first steel reinforcement cage of corresponding first reinforcing bar finished product area is delivered into corresponding pre-cast concrete walling
First station of board assembly line, the predetermined time interval A are designed as：A=B+C, wherein, B represents the precast concrete wall panel
When the first steel reinforcement cage being installed on into die station on one the first station of production line and forming the operation shared by an operation product
Between, C represents operation product on all first stations of the precast concrete wall panel production line with the precast concrete wall panel
Continuously running for production line and all leave time shared by the first station.
In this embodiment, in order to further improve the production efficiency of precast concrete wall panel production line, corresponding to same
One group of KBK crane of precast concrete wall panel production line needs to cooperate, specifically, i.e., at interval of predetermined time interval
Simultaneously from hanged first steel reinforcement cage in the first reinforcing bar finished product area, and first steel reinforcement cage is delivered to the first station.It is described pre-
Fix time interval A calculation formula be A=B+C.Wherein B is represented the first steel reinforcement cage on first station loaded on die station and shape
Into the activity duration shared by an operation product, due to being to carry out operation simultaneously on multiple first stations, therefore, to pre-
Interval fix time when being calculated, only calculates one of them activity duration.C represents all first works of the precast concrete wall panel
Operation product on position all leaves the time shared by the first work, i.e., when all first stations while completes operation, then
With continuously running for precast concrete wall panel production line, these operation products can be transported to leave the first station, and enter one by one
Enter the subsequent work stations of the first station, when all operation products all leave the first station, the first all stations enters vacant
State, this group of KBK crane can continue hanged first steel reinforcement cage to the first station, to ensure that precast concrete wall panel produces
The continuous production of line.
In one embodiment, in the described reinforcing bar production and supply system for being used to produce precast concrete, two
Individual precast concrete wall panel production line 10,11 includes an exterior wall board assembly line 10 and an interior wall board assembly line 11.
In one embodiment, in the described reinforcing bar production and supply system for being used to produce precast concrete, institute
State the tail end of reinforcing steel bar production line 1 and there is the second reinforcing bar finished product area 14 in the side of the close exterior wall board assembly line 10, second
Reinforcing bar finished product area 14 is used to deposit the first reinforced mesh for making exterior wall siphonal lobe, and the tail end of the exterior wall board assembly line 10, which has, to be used
In the second station 15 for installing the first reinforced mesh；First transfer passage 16 is longitudinally disposed at the tail end of the reinforcing steel bar production line 1
Outside and the exterior wall board assembly line 10 tail end outside, extend to second work from the second reinforcing bar finished product area 14
Position 15, the second station is delivered to by the first reinforced mesh from the second reinforcing bar finished product area.
When a precast concrete wall panel production line is exterior wall board assembly line wherein, reinforcing steel bar production line is except will be to exterior wall
Board assembly line supplies the first steel reinforcement cage, also to supply the first reinforced mesh for making exterior wall siphonal lobe.Specifically, will be used to deposit
The the second reinforcing bar finished product area 14 for putting the first reinforced mesh is arranged in the tail end of reinforcing steel bar production line 1, and because reinforcing steel bar production line 1 is vertical
There is certain span upwards, therefore, the second reinforcing bar finished product area 14 is also arranged in one close to exterior wall board assembly line 15
Side, to shorten the fed distance of the first reinforced mesh as far as possible.First transfer passage 16 extends on the outside of the tail end of reinforcing steel bar production line 1
To the tail end of exterior wall board assembly line 10, it is possible to achieve the most efficiently conveying to the first reinforced mesh.First conveying
Passage 16 can be the road for being available for haulage vehicle to travel or be moved along it for lifting appliance, be set up in factory building half
Empty track.
In one embodiment, in the described reinforcing bar production and supply system for being used to produce precast concrete, institute
Stating at least two precast concrete member production lines also includes an overlapping board assembly line 13 and a fixed die station production line 12,
The overlapping board assembly line 13 is laterally set, and is disposed therein the outside of a precast concrete wall panel production line, the fixation
Die station production line 12 is laterally set, and is arranged in the outside of another precast concrete wall panel production line.
The reinforcing steel bar production line of the embodiment is also to overlapping board assembly line and fixed die station production line supply reinforcing bar finished product.Consider
Reinforcing bar product demand amount to overlapping board assembly line 13 and fixed die station production line 12 will be much smaller than precast concrete production
Line, therefore, board assembly line will be overlapped and fixed die station production line is arranged in the outer of two precast concrete member production lines
Side.
In one embodiment, in the described reinforcing bar production and supply system for being used to produce precast concrete, institute
State the head end of reinforcing steel bar production line 1, there is the 3rd reinforcing bar finished product area 20 close to the side of the overlapping board assembly line 13, described the
Three reinforcing bar finished product areas 20 are used to deposit the second reinforced mesh for making steel bar girder；Outside the head end of the overlapping board assembly line 13
Side has steel bar girder production equipment 17, wherein, the steel bar girder production equipment 17 is used to produce steel bar girder and to described
Overlapping board assembly line 13 supplies the steel bar girder；Second transfer passage 21 is longitudinally disposed at the head end of the reinforcing steel bar production line 1
Outside and the steel bar girder production equipment 17 outside, extend to the steel bar girder from the 3rd reinforcing bar finished product area 20
Production equipment 17, second reinforced mesh is delivered to the steel bar girder production equipment.
The embodiment will be arranged in the head of reinforcing steel bar production line 1 for depositing the 3rd reinforcing bar finished product area 20 of the second reinforced mesh
End；Because reinforcing steel bar production line 1 has certain span in the vertical, produced to further reduce the second reinforced mesh to superimposed sheet
The fed distance of line, the 3rd reinforcing bar finished product area is disposed adjacent to overlap to the side of board assembly line.The longitudinal direction of second transfer passage 21
Be arranged on the outside of the head end of reinforcing steel bar production line 1 and the outside of steel bar girder production equipment 17, i.e. the second reinforced mesh directly by
Second transfer passage is delivered to steel bar girder production equipment from the 3rd reinforcing bar finished product area, and transport path is most short.Wherein, this is second defeated
Send passage can be the road for being available for haulage vehicle to travel or be moved along it for lifting appliance, be set up in factory building half
Empty track.
Furthermore, it is contemplated that the space layout of factory building, farthest using the space in factory building, and it is all in factory building
In production line, only overlapping board assembly line needs steel bar girder, therefore steel bar girder production equipment is individually arranged in into superimposed sheet
The outside of the head end of production line.So it is also ensured that the steel bar girder that steel bar girder production equipment is produced can be directly by short
The equipment such as the crane of distance transport are delivered to overlapping board assembly line.
Specifically, steel bar girder production equipment 17 can be digital control steel bar truss-welding production lines.
In one embodiment, in the described reinforcing bar production and supply system for being used to produce precast concrete, institute
Stating also has the 4th reinforcing bar finished product area 18 and the 5th reinforcing bar finished product area 19 near steel bar girder production equipment 17, wherein, it is described
4th reinforcing bar finished product area 18 is used to deposit second reinforced mesh, and the 5th reinforcing bar finished product area 19 is used to deposit the reinforcing bar
Truss, the 5th reinforcing bar finished product area 19 are located at the position of the head end close to the overlapping board assembly line 13.
In this embodiment, it is contemplated that steel bar girder production equipment and the productive temp of overlapping board assembly line will not complete one
Cause, therefore, the 4th reinforcing bar finished product area 18 and the 5th reinforcing bar finished product area are also arranged in the outside of the head end of overlapping board assembly line 13
19, wherein, the 4th reinforcing bar finished product area 18 is used to deposit the second reinforced mesh, i.e., the by the conveying of the 3rd reinforcing bar finished product area 20 to be come
Two reinforced mesh can be deposited in formerly herein, and the 5th reinforcing bar finished product area 19 is then used to deposit to be produced by steel bar girder production equipment
The steel bar girder gone out, it is further according to the productive temp of overlapping board assembly line that the steel bar girder for depositing in the 5th reinforcing bar finished product area 19 is defeated
Deliver to overlapping board assembly line.5th reinforcing bar finished product area 19 is located at the position of the head end close to overlapping board assembly line 13, ensures reinforcing bar
The fed distance of truss to overlapping board assembly line is most short.
In one embodiment, in the described reinforcing bar production and supply system for being used to produce precast concrete, institute
State the head end of reinforcing steel bar production line 1, there is the 6th reinforcing bar finished product area 22 close to the side of the fixed die station production line 12, described the
Six reinforcing bar finished product areas 22 are used to deposit the second steel reinforcement cage for making die station；3rd transfer passage 23 is longitudinally disposed at the reinforcing bar life
The outside of the head end of the outside of the head end of producing line 1 and the fixed die station production line 12, institute is extended to from the reinforcing steel bar production line 1
Fixed die station production line 12 is stated, second steel reinforcement cage is delivered into the fixed die station from the reinforcing steel bar production line produces
Line.
In the embodiment, in order to ensure that the fed distance of the second steel reinforcement cage to fixed die station production line is most short, it will be used to deposit
The 6th reinforcing bar finished product area 22 for putting the second steel reinforcement cage is arranged in the head end of reinforcing steel bar production line 1, and close to fixed die station production line 12
Side.3rd transfer passage 23 is longitudinally disposed at the outside of the head end of reinforcing steel bar production line and fixes the outer of die station production line
Side, the second steel reinforcement cage is delivered to fixed die station production line.Wherein, the 3rd transfer passage 23 can be available for haulage vehicle
The road of traveling or be moved along it for lifting appliance, the track that is set up in factory building in midair.Also, due to the 3rd defeated
Send passage and the second transfer passage to be located at the homonymy of reinforcing steel bar production line, therefore, in order to build and means of transport operation convenience,
3rd transfer passage 23 and the second transfer passage 21 can be designed to an entirety.
In one embodiment, in the described reinforcing bar production and supply system for being used to produce precast concrete, institute
State reinforcing steel bar production line 1 and also have and two ranked first reinforcing bar colligation area 3,4, often ranked first reinforcing bar colligation area and have and multiple be used to making the
First reinforcing bar colligation area of one steel reinforcement cage, often ranked first reinforcing bar colligation area and is set in parallel in one and ranked first the interior of reinforcing bar finished product area
Side, the first reinforcing bar colligation area correspond with the first reinforcing bar finished product area, and each first reinforcing bar colligation area is used to make
First steel reinforcement cage simultaneously supplies the first steel reinforcement cage to corresponding first reinforcing bar finished product area.
Because the first steel reinforcement cage is a kind of larger reinforcing bar finished product of yield of reinforcing steel bar production line, in order to ensure the first steel reinforcement cage
Production efficiency, also at utmost shortening the fed distance of the first steel reinforcement cage for just having produced to the first reinforcing bar finished product area,
To be arranged on the inner side of the first reinforcing bar finished product area for making the first reinforcing bar colligation area of the first steel reinforcement cage, and with the first reinforcing bar
Finished product area is corresponded, and each first steel reinforcement cage one is produced, and will be transferred to the first reinforcing bar finished product area.Above-mentioned transfer
Process can be by artificial lift (because the first reinforcing bar colligation area and the first reinforcing bar finished product area are apart from close, spent by artificial lift
Time and manpower be still very little), can also be conveyed by lifting appliance.
In one embodiment, in the described reinforcing bar production and supply system for being used to produce precast concrete, institute
Stating reinforcing steel bar production line also includes：For depositing the first raw material area 26 of the first armature wire, it is arranged in first reinforcing bar and tied up
Zha Qu side, and positioned at the side of the tail end close to the reinforcing steel bar production line 1；For by the first armature wire straightening
Concrete-bar straightening-cutting machine 27, it is arranged near the first raw material area 26；For depositing the second raw material area 29 of reinforcing bar bar,
It is arranged in the side in the first reinforcing bar colligation area, and positioned at the side of the tail end close to the reinforcing steel bar production line 1；For right
The bar steel shearing equipment 30 that the reinforcing bar bar is sheared, it is arranged near the second raw material area 29；For right
The steel bar bending device 31 that reinforcing bar bar after shearing is bent, it is arranged near the bar steel shearing equipment 30；
For the first armature wire after straightening to be fabricated into the first reinforced mesh and for reinforcing bar bar after bending to be fabricated to
The steel bar welding net production equipment 28 of second reinforced mesh, it is arranged in the concrete-bar straightening-cutting machine 27 and the bar bending is set
Near standby 31, and the steel bar welding net production equipment 28 is arranged in described two and ranked first near reinforcing bar colligation area, with to two rows
First reinforcing bar colligation area 3,4 supplies the second reinforced mesh for making the first steel reinforcement cage；For depositing the second armature wire
3rd raw material area 24, it is arranged in the opposite side in the first reinforcing bar colligation area, and positioned at the head close to the reinforcing steel bar production line 1
The side at end；For making the second reinforcing bar colligation area 32 of the second steel reinforcement cage, it is arranged in parallel in the 6th reinforcing bar finished product area 22
Inner side, and with the alignment of the 6th reinforcing bar finished product area 22；And for by second armature wire be fabricated to stirrup and
The stirrup bender 25 of lacing wire, be arranged in two and ranked first between reinforcing bar colligation area 3,4 and the second reinforcing bar colligation area 32, with to
First reinforcing bar colligation area and the second reinforcing bar colligation area supply the stirrup and lacing wire for making the first steel reinforcement cage.
The embodiment is also designed and improved to the layout of reinforcing steel bar production line, to improve the production of reinforcing steel bar production line itself
Efficiency.
Due to being arranged in the tail end of reinforcing steel bar production line 1 for depositing the second reinforcing bar finished product area 14 of the first reinforced mesh, because
This, in order to improve production efficiency, is easy to production equipment to draw materials nearby and is produced, for making the raw material of the first reinforced mesh
And production equipment is arranged at the side for the tail end for being closer to reinforcing steel bar production line.As shown in Fig. 2 the tail from reinforcing steel bar production line
End is inwardly sequentially distributed the first raw material area 26 for the first armature wire of storage, carries out straightening processing to the first armature wire
Concrete-bar straightening-cutting machine 27 and steel bar welding net for the first armature wire after straightening to be fabricated to the first reinforced mesh
Production equipment 28, the first reinforced mesh produced deposit in the second reinforcing bar finished product area nearby.
Because steel bar welding net production equipment is in addition to the first reinforced mesh is produced, also producing the second reinforced mesh, (this second
Reinforced mesh is for making the first steel reinforcement cage), in order that steel bar welding net production equipment 28 can just proximad the first reinforcing bar be tied up
Zha Qu supplies the second reinforced mesh, and steel bar welding net production equipment is arranged near the first reinforcing bar colligation area.
Meanwhile as shown in Fig. 2 from the tail end of reinforcing steel bar production line inwardly there also is provided successively for deposit reinforcing bar bar
Two raw material areas 29, for the bar steel shearing equipment 30 to reinforcing bar bar material cutting and to after shearing reinforcing bar bar carry out it is curved
Bent steel bar bending device 31.And in order that steel bar welding net production equipment 28 can be got nearby makes the second reinforced mesh
Material, steel bar welding net production equipment 28 is also located near steel bar bending device.Specifically, steel bar welding net production equipment can be with
It is digital control steel bar weldering net production line, bar steel shearing equipment can be bar steel shear line, and steel bar bending device can be
Bar bending center.
Fig. 2 is please seen again, and the 3rd original for depositing the second armature wire is there also is provided on the right side of the first reinforcing bar colligation area
Expect area 24 and make stirrup and the stirrup bender 25 of lacing wire using second armature wire.The two is close to arrangement, with side
Just stirrup bender feeding.Because stirrup bender 25 is needed to the second reinforcing bar colligation area and the first reinforcing bar colligation area supply stirrup
And lacing wire, to ensure efficiency of supply, shorten fed distance, stirrup bender is arranged at the second reinforcing bar colligation area and the first reinforcing bar
Between colligation area.
Second reinforcing bar colligation area 32 is used to make second steel reinforcement cage relevant with die station, in order that the second steel reinforcement cage is to the 6th
The fed distance of reinforcing bar finished product area is most short, the second reinforcing bar colligation area and the 6th reinforcing bar finished product area alignment.
An axial transport passage 33 is also arranged in the centre of reinforcing steel bar production line, with transporting raw materials, reinforcing bar semi-finished product or
Reinforcing bar finished product.
In the present invention, for ease of description, present invention employs " head end of reinforcing steel bar production line " or " tail of reinforcing steel bar production line
The describing mode at end ", " head end " and " tail end " can be interpreted as the right-hand end of the reinforcing steel bar production line in Fig. 1 and Fig. 2 respectively
Portion and the left end of reinforcing steel bar production line, but it is not meant to that technical scheme can only be realized in the above described manner.
Although embodiment of the present invention is disclosed as above, it is not restricted in specification and embodiment listed
With it can be applied to various suitable the field of the invention completely, can be easily for those skilled in the art
Other modification is realized, therefore under the universal limited without departing substantially from claim and equivalency range, it is of the invention and unlimited
In specific details and shown here as the legend with description.
Claims (10)
1. a kind of reinforcing bar production and supply system for being used to produce precast concrete, it is used at least two concretes
Native component production line supplies reinforcing bar finished product, it is characterised in that including：
Reinforcing steel bar production line, it is extends laterally, and the reinforcing steel bar production line respectively has one to ranked first reinforcing bar on both sides in the outer part
Finished product area, often ranked first reinforcing bar finished product area has the multiple first reinforcing bar finished product areas for being used for depositing the first steel reinforcement cage；
Two groups of KBK cranes；
Wherein, the precast concrete member production line includes two precast concrete wall panel production lines, two precast concretes
Wallboard production line extends transversely, and is respectively arranged in the both sides of the reinforcing steel bar production line；Each precast concrete wall panel life
Producing line includes multiple the first stations for being used to for the first steel reinforcement cage to be installed on die station, and each precast concrete wall panel production line corresponds to
One ranked first reinforcing bar finished product area, and the first station and the first reinforcing bar finished product area correspond；Each precast concrete wall panel life
Producing line corresponds to one group of KBK crane, and a KBK crane is arranged at first to correspond to each other in a manner of reciprocally
Between station and the first reinforcing bar finished product area, the KBK cranes are used to convey first steel reinforcement cage of the first reinforcing bar finished product area
To the first station.
2. the reinforcing bar production and supply system as claimed in claim 1 for being used to produce precast concrete, it is characterised in that
Including：
Control device, it is used to control two groups of KBK cranes to work in the following manner：Every group of KBK crane is at interval of pre- timing
Between be spaced and work simultaneously, first steel reinforcement cage of corresponding first reinforcing bar finished product area is delivered to corresponding precast concrete
First station of wallboard production line, the predetermined time interval A are designed as：A=B+C, wherein, B represents the pre-cast concrete walling
The first steel reinforcement cage is installed on die station on one the first station of board assembly line and forms the operation shared by an operation product
Time, C represent operation product on all first stations of the precast concrete wall panel production line with the pre-cast concrete walling
Continuously running for board assembly line and all leave time shared by the first station.
3. the reinforcing bar production and supply system as claimed in claim 1 or 2 for being used to produce precast concrete, its feature exist
In two precast concrete wall panel production lines include an exterior wall board assembly line and an interior wall board assembly line.
4. the reinforcing bar production and supply system as claimed in claim 3 for being used to produce precast concrete, it is characterised in that
The tail end of the reinforcing steel bar production line and there is the second reinforcing bar finished product area, the second steel close to the side of the exterior wall board assembly line
Muscle finished product area is used to deposit the first reinforced mesh for making exterior wall siphonal lobe, and the tail end of the exterior wall board assembly line, which has, to be used to install
The second station of first reinforced mesh；First transfer passage is longitudinally disposed at the outside of the tail end of the reinforcing steel bar production line and described
The outside of the tail end of exterior wall board assembly line, the second station is extended to from the second reinforcing bar finished product area, by the first reinforcing bar
Mesh sheet is delivered to the second station from the second reinforcing bar finished product area.
5. the reinforcing bar production and supply system as claimed in claim 4 for being used to produce precast concrete, it is characterised in that
At least two precast concrete member production line also includes an overlapping board assembly line and a fixed die station production line, institute
State overlapping board assembly line laterally to set, be disposed therein the outside of a precast concrete wall panel production line, the fixed die station
Production line is laterally set, and is arranged in the outside of another precast concrete wall panel production line.
6. the reinforcing bar production and supply system as claimed in claim 5 for being used to produce precast concrete, it is characterised in that
The head end of the reinforcing steel bar production line, there is the 3rd reinforcing bar finished product area close to the side of the overlapping board assembly line, the described 3rd
Reinforcing bar finished product area is used to deposit the second reinforced mesh for making steel bar girder；The outside of the head end of the overlapping board assembly line has
Steel bar girder production equipment, wherein, the steel bar girder production equipment is used to produce steel bar girder and produced to the superimposed sheet
Line supplies the steel bar girder；Second transfer passage is longitudinally disposed at the outside of the head end of the reinforcing steel bar production line and the reinforcing bar
The outside of truss production equipment, the steel bar girder production equipment is extended to from the 3rd reinforcing bar finished product area, by described
Two reinforced mesh are delivered to the steel bar girder production equipment.
7. the reinforcing bar production and supply system as claimed in claim 6 for being used to produce precast concrete, it is characterised in that
Also there is the 4th reinforcing bar finished product area and the 5th reinforcing bar finished product area near the steel bar girder production equipment, wherein, the described 4th
Reinforcing bar finished product area is used to deposit second reinforced mesh, and the 5th reinforcing bar finished product area is used to deposit the steel bar girder, institute
State the position that the 5th reinforcing bar finished product area is located at the head end close to the overlapping board assembly line.
8. the reinforcing bar production and supply system as claimed in claim 5 for being used to produce precast concrete, it is characterised in that
The head end of the reinforcing steel bar production line, close to the side of the fixed die station production line there is the 6th reinforcing bar finished product area, the described 6th
Reinforcing bar finished product area is used to deposit the second steel reinforcement cage for making die station；3rd transfer passage is longitudinally disposed at the reinforcing steel bar production line
The outside of the head end of the outside of head end and the fixed die station production line, the fixed die station is extended to from the reinforcing steel bar production line
Production line, second steel reinforcement cage is delivered to the fixed die station production line from the reinforcing steel bar production line.
9. the reinforcing bar production and supply system as claimed in claim 8 for being used to produce precast concrete, it is characterised in that
The reinforcing steel bar production line, which also has, two ranked first reinforcing bar colligation area, often ranked first reinforcing bar colligation area and has and multiple is used to make first
First reinforcing bar colligation area of steel reinforcement cage, often ranked first reinforcing bar colligation area and is set in parallel in an inner side that ranked first reinforcing bar finished product area,
The first reinforcing bar colligation area corresponds with the first reinforcing bar finished product area, and each first reinforcing bar colligation area is used to make first
Steel reinforcement cage simultaneously supplies the first steel reinforcement cage to corresponding first reinforcing bar finished product area.
10. the reinforcing bar production and supply system as claimed in claim 9 for being used to produce precast concrete, its feature exist
In the reinforcing steel bar production line also includes：
For depositing the first raw material area of the first armature wire, it is arranged in the side in the first reinforcing bar colligation area, and is located at
Close to the side of the tail end of the reinforcing steel bar production line；
For by the concrete-bar straightening-cutting machine of the first armature wire straightening, it to be arranged near the first raw material area；
For depositing the second raw material area of reinforcing bar bar, it is arranged in the side in the first reinforcing bar colligation area, and positioned at close
The side of the tail end of the reinforcing steel bar production line；
For the bar steel shearing equipment sheared to the reinforcing bar bar, it is arranged near the second raw material area；
For the steel bar bending device bent to the reinforcing bar bar after shearing, it is arranged in the bar steel shearing equipment
Near；
For the first armature wire after straightening to be fabricated into the first reinforced mesh and for by reinforcing bar bar system after bending
The steel bar welding net production equipment of the second reinforced mesh is made, it is arranged in the concrete-bar straightening-cutting machine and the bar bending is set
Near standby, and the steel bar welding net production equipment is arranged in described two and ranked first near reinforcing bar colligation area, ranked first to two
Reinforcing bar colligation area supplies the second reinforced mesh for making the first steel reinforcement cage；
For depositing the 3rd raw material area of the second armature wire, it is arranged in the opposite side in the first reinforcing bar colligation area, and position
In the side of the head end close to the reinforcing steel bar production line；
For making the second reinforcing bar colligation area of the second steel reinforcement cage, it is arranged in parallel in the inner side of the 6th reinforcing bar finished product area, and with
6th reinforcing bar finished product area alignment；And
For second armature wire to be fabricated into stirrup and the stirrup bender of lacing wire, it is arranged in two and ranked first reinforcing bar colligation
Between area and the second reinforcing bar colligation area, to be supplied to the first reinforcing bar colligation area and the second reinforcing bar colligation area for making first
The stirrup of steel reinforcement cage and lacing wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610074255.1A CN105666686B (en) | 2016-02-02 | 2016-02-02 | A kind of reinforcing bar production and supply system for being used to produce precast concrete |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610074255.1A CN105666686B (en) | 2016-02-02 | 2016-02-02 | A kind of reinforcing bar production and supply system for being used to produce precast concrete |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105666686A CN105666686A (en) | 2016-06-15 |
| CN105666686B true CN105666686B (en) | 2018-03-27 |
Family
ID=56303405
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610074255.1A Active CN105666686B (en) | 2016-02-02 | 2016-02-02 | A kind of reinforcing bar production and supply system for being used to produce precast concrete |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105666686B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108789814B (en) * | 2018-06-21 | 2020-02-14 | 江西抚州中恒管桩有限公司 | Automatic manufacturing machine for cement partition plate of building sewage discharge tank |
| CN111496026A (en) * | 2020-04-30 | 2020-08-07 | 湖南三一快而居住宅工业有限公司 | Bar forming and processing system and control method thereof |
| CN113481865A (en) * | 2021-07-26 | 2021-10-08 | 湖南中铁五新钢模有限责任公司 | Construction method of reinforcement cage binding assembly line |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001322115A (en) * | 2000-05-17 | 2001-11-20 | Shimizu Corp | Site factory facility |
| CN103660027A (en) * | 2013-12-30 | 2014-03-26 | 中铁二十三局集团轨道交通工程有限公司 | Automatic production process of concrete precast products |
| KR101434913B1 (en) * | 2014-07-04 | 2014-08-29 | 삼표이앤씨 주식회사 | Manufacturing device for precast concrete slab panel and manufacturing method by using manufacturing device for precast concrete slab Panel |
| CN104647577A (en) * | 2013-11-19 | 2015-05-27 | 任丘市永基建筑安装工程有限公司 | Automatic production lien for assembling type housing prefabricated panels |
| CN104786367A (en) * | 2015-02-16 | 2015-07-22 | 中交四航局第二工程有限公司 | Pipe joint prefabricating workshop |
| CN105082346A (en) * | 2015-02-09 | 2015-11-25 | 中交第三航务工程局有限公司 | Intelligent flow production line for shield segment prefabrication |
-
2016
- 2016-02-02 CN CN201610074255.1A patent/CN105666686B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001322115A (en) * | 2000-05-17 | 2001-11-20 | Shimizu Corp | Site factory facility |
| CN104647577A (en) * | 2013-11-19 | 2015-05-27 | 任丘市永基建筑安装工程有限公司 | Automatic production lien for assembling type housing prefabricated panels |
| CN103660027A (en) * | 2013-12-30 | 2014-03-26 | 中铁二十三局集团轨道交通工程有限公司 | Automatic production process of concrete precast products |
| KR101434913B1 (en) * | 2014-07-04 | 2014-08-29 | 삼표이앤씨 주식회사 | Manufacturing device for precast concrete slab panel and manufacturing method by using manufacturing device for precast concrete slab Panel |
| CN105082346A (en) * | 2015-02-09 | 2015-11-25 | 中交第三航务工程局有限公司 | Intelligent flow production line for shield segment prefabrication |
| CN104786367A (en) * | 2015-02-16 | 2015-07-22 | 中交四航局第二工程有限公司 | Pipe joint prefabricating workshop |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105666686A (en) | 2016-06-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105666686B (en) | A kind of reinforcing bar production and supply system for being used to produce precast concrete | |
| CN105690552B (en) | Precast concrete production system | |
| CN85108069A (en) | The improvement of prefabricated modules, and the application in construction industry | |
| CN105382149A (en) | Welding production line for reinforcing mesh | |
| CN210820155U (en) | Concrete prefabricated square pile manufacturing system | |
| CN108699851B (en) | Steel bar prefabricating and processing system | |
| HRP20140058T1 (en) | Method and machine for automatic assembly of complex cages formed from electro-welded metal nets | |
| EP1302257A2 (en) | Device to produce reinforcement metal cages and relative method | |
| CN110287591A (en) | The modular method of architectural design, manufacture, construction | |
| CN102888957A (en) | Prefabricated light slab stair | |
| CN204382485U (en) | Prefabricated components production system | |
| CN208629675U (en) | Concrete prefabricated element process units | |
| CN105312457A (en) | Reinforcing cage forming system | |
| CN204524120U (en) | The vertical loopful of large diameter pile foundation steel reinforcement cage is to location moulding bed device | |
| CN101905488A (en) | Track plate prefabrication concrete transport and distribution system | |
| CN109719843A (en) | It concrete prefabricated element production line and its pours and smashes device | |
| WO2019183948A1 (en) | Method for preparing movable steel bar | |
| CN116851591A (en) | Processing method of precast beam steel rib frame | |
| CN202656296U (en) | Concrete tubular pile production line | |
| CN102094417B (en) | Method for producing steel reinforcement cage by using setting die | |
| CN109203211B (en) | Assembly line for component compatible production | |
| CN211447361U (en) | Interior wall of prefabricated building | |
| CN108748655A (en) | A kind of mesh sheet steel reinforcement framework cage for small box girder | |
| CN108748643A (en) | A kind of intelligent production line of novel fabricated construction material | |
| CN211007821U (en) | Immersed tube prefabrication automation reinforcing bar processing production base arrangement structure |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |