WO2019183948A1

WO2019183948A1 - Method for preparing movable steel bar

Info

Publication number: WO2019183948A1
Application number: PCT/CN2018/081412
Authority: WO
Inventors: 杨泓斌; 黄万禧; 刘灿团; 李缙; 陈祥祥
Original assignee: 深圳市君盈建筑科技有限公司
Priority date: 2018-03-30
Filing date: 2018-03-30
Publication date: 2019-10-03
Also published as: CN108472777A

Abstract

A method for preparing a movable steel bar comprises the following steps: configuring a machining apparatus; transporting the machining apparatus to a construction zone; using, in the construction zone, the machining apparatus to treat a steel bar material so as to acquire a steel bar structure; and outputting the steel bar structure to a construction position within the construction zone. The method for preparing a movable steel bar adopts a logical configuration of a machining apparatus, and transports the machining apparatus to a construction zone, thereby realizing in-situ treatment of a steel bar material within the construction zone. In addition, the machining apparatus is highly mobile, and can be easily dispatched to multiple construction zones, thereby improving use efficiency of the machining apparatus, and allowing the machining apparatus to be widely shared.

Description

Migration steel processing method

Technical field

The present invention relates to the field of construction, and more particularly to a method of processing a transfer steel bar.

Background technique

At present, the construction of steel works in domestic engineering projects usually consists of a steel bar processing workshop at the project site. The raw materials (straight strips, wire rods, etc.) of the steel bars are opened and formed (main ribs, stirrups) and then transported to the construction work surface. Rebar lashing and welding. Most of the traditional steel bar lashing and welding work is done on the construction surface. The specific process flow is as follows: 1) manual stakeout of steel bars; 2) steel material cutting and forming based on manual operation; 3) steel bar transportation to construction work surface; 4) steel bar binding, welding and mechanical connection.

However, such a construction operation requires a large amount of on-site human resources. Specifically, the conventional process has a large number of manual work such as steel barning, steel bar forming (bending, cutting), steel bar tying and welding, and the construction quality is uneven and not easy to control. Moreover, the traditional process is completed by manual work on the construction work surface, with large labor input and long construction period. In addition, most of the steel bars and welding in the traditional process are completed by the workers on the construction work surface. A large number of people walk around and have a great influence on the finished steel products. Usually, the steel bars are dislocated due to the pedaling, and the steel protective layer is insufficient. This causes serious engineering problems such as cracking of the slab and exposure of the steel.

Therefore, it is necessary to improve the processing method of steel bars.

Summary of the invention

Based on this, it is necessary to provide a migration steel processing method.

A migration steel bar processing method, comprising the steps of: arranging processing equipment; conveying the processing equipment to a construction area; processing the steel material by using the processing equipment in the construction area to obtain a steel structure; The structure is output to a construction location within the construction area. The above-mentioned migration steel bar processing method can realize the on-site treatment of the steel bar material in the construction area by rationally arranging the processing equipment and conveying the processing equipment to the construction area, and the processing equipment has the high migration performance and can be conveniently The processing equipment is called in a plurality of construction areas, and the use efficiency of the processing equipment is improved, and on the basis of this, the large-scale sharing and use of the processing equipment becomes possible.

Further, transporting the processing device to the construction area includes: selecting at least one processing device fixed on the transportation base, and transporting the transportation base and at least one of the processing devices thereon by a transportation device to Construction area range. Further, the processing equipment is configured in a modular manner, and the processing equipment is transported to the construction area and modularly assembled to form a modular factory. In this way, the modular factory design can quickly assemble the assembly processing equipment, and can flexibly adjust the modular design of different designs according to the requirements to achieve self-assembly, so that it can adapt to different requirements of various sites.

Further, configuring the processing apparatus in a modular manner includes configuring the chassis structure for the processing equipment. For example, configuring the chassis structure for the processing equipment includes configuring a standard chassis structure for the processing equipment or forming the chassis and the processing equipment into a unitary structure. Further, In the overall structure, a chassis is used as a console for processing equipment. For example, the standard chassis structure is a modular standard chassis structure. Further, the chassis structure or standard chassis structure includes a specific structure suitable for transport that is attached or fixed to the bottom of the processing apparatus, the specific structure being at least partially located in the processing apparatus. The bottom portion facilitates delivery of the processing equipment to a construction area or associated transport operation as described in a subsequent step; it is understood that, for example, the specific structural portion is located on both sides of the processing equipment and/or on the upper portion of the processing equipment; for example, The chassis structure is a plate, a container floor or a container body that can be placed inside the container; when the standard chassis structure is a container floor, the specific structure is all located at the bottom of the processing equipment; when the standard chassis structure is a container body, the specific structural part Located at the bottom of the processing equipment, the rest is located on both sides of the processing equipment and on the upper part of the processing equipment. In this way, the migration steel processing method can also be called the nomadic rapid transfer assembly method, which can be realized by the following two specific methods: nomadic steel processing factory at the construction site or nearby, the main processing equipment plus the chassis, at this time The chassis is integrated with the processing equipment, and the chassis is used as a processing equipment console; or, the processing equipment is directly installed in the container, the container is transported on the truck to the construction area, or directly on the truck, and the truck is placed on the construction site or the construction site. When processing steel bars, the side panels of the container can be opened and leveled. When all are unfolded, it is a nomadic steel bar production line to realize the migration of steel bars.

In one embodiment, after the step of outputting the reinforcing bar structure to a construction position in the construction area range, the migration steel bar processing method further comprises the step of: transferring the processing device out of the construction area range. For example, the transport base and at least one of the processing equipment thereon are removed from the construction area by a transport device. For example, the output of finished steel products can be realized by tower cranes, vehicle transportation, on-site rail transportation or transportation belt transportation.

In one embodiment, the step of configuring the processing device includes: configuring the processing device according to construction requirements.

In one embodiment, the step of configuring the processing device includes: obtaining an available installation location within a construction area, and configuring the processing device according to the construction demand and the available installation location.

In one embodiment, the step of configuring the processing equipment according to the construction requirement comprises: obtaining the demand information of the construction project for the target steel bar, and configuring the processing equipment according to the demand information. For example, the demand information includes target steel bar information, processing mode information, and processing time information. Because different construction projects, such as different steel bar projects, have different requirements for steel bars and their processing, there are also differences in schedule requirements or arrangements. The processing equipment can be flexibly configured, and the optimized configuration use time and use position of the processing equipment are realized, and the effect of sharing the processing equipment is achieved to a certain extent.

In one embodiment, before the step of configuring the processing equipment according to the construction demand, the migration steel bar processing method further comprises the step of: performing the steel bar deepening according to the construction project by using a building information model to obtain the demand information.

In one embodiment, the step of configuring the processing device includes securing the configured processing device to a standardized module structure. For example, the standardized modular structure is a standardized shipping base, a container carrying structure, or a bottom plate of a container, or the standardized modular structure is a base structure.

In one embodiment, the step of configuring the processing device includes: according to the configured volume occupancy of the processing device on at least one of the standardized module structures and the processing space occupation, The processing equipment is respectively fixed on at least one of the standardized module structures, and at least one of the standardized modules is fixed to at least two of the processing devices.

In one embodiment, the step of configuring the processing apparatus includes: integrally fixing a plurality of the processing apparatuses having an integrally disposed base structure to a standardized module structure.

In one embodiment, the step of outputting the reinforcing bar structure to a construction location within the construction area includes: outputting the reinforcing bar structure to a corresponding construction location within the construction area range in a construction sequence.

DRAWINGS

Figure 1 is a schematic illustration of an embodiment of the invention.

detailed description

The above described objects, features and advantages of the present invention will become more apparent from the aspects of the appended claims. Numerous specific details are set forth in the description below in order to provide a thorough understanding of the invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art can make similar modifications without departing from the spirit of the invention, and thus the invention is not limited by the specific embodiments disclosed below.

It should be noted that when an element is referred to as being "fixed" or "in" another element, it may be directly on the other element or the element may be present. When an element is considered to be "connected" to another element, it can be directly connected to the other element or. The terms "vertical", "horizontal", "left", "right", and the like, as used herein, are for the purpose of illustration and are not intended to be the only embodiment.

All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, unless otherwise defined. The terminology used in the description of the present invention is for the purpose of describing particular embodiments and is not intended to limit the invention. The term "and/or" used herein includes any and all combinations of one or more of the associated listed items.

As shown in FIG. 1 , an embodiment of the present invention is a migration steel bar processing method comprising the steps of: configuring a processing device; conveying the processing device to a construction area; and adopting the The processing equipment processes the steel bar material to obtain a steel bar structure; and outputs the steel bar structure to a construction position within the construction area. The above-mentioned migration steel bar processing method can realize the on-site treatment of the steel bar material in the construction area by rationally arranging the processing equipment and conveying the processing equipment to the construction area, and the processing equipment has the high migration performance and can be conveniently The processing equipment is called in a plurality of construction areas, and the use efficiency of the processing equipment is improved, and on the basis of this, the large-scale sharing and use of the processing equipment becomes possible. For example, the construction area includes a range of the area centered on the construction site or the construction site of the construction site and having a radius within a predetermined length, for example, the predetermined length is 0.1, 0.3, 0.5, 0.8, 1.0, 1.2, 1.5, 1.8. , 2.0, 2.3, 2.4, 2.5, 2.7, 2.9, 3.0, 3.2, 3.5, 3.7, 4.0, 4.2, 4.5, 4.8 or 5 km. For another example, the construction area includes a construction site, a construction project adjacent to or a nearby area, and the like.

In one embodiment, the step of configuring the processing device includes securing the configured processing device to a standardized module structure. Further, the standardized module structure is a standardized transportation base, a container carrying structure or a bottom plate of the container, or the standardized module structure is a base structure. In one embodiment, the step of configuring the processing device includes: according to the configured volume occupancy of the processing device on at least one of the standardized module structures and the processing space occupation, The processing equipment is respectively fixed on at least one of the standardized module structures, and at least one of the standardized modules is fixed to at least two of the processing devices. And/or, in one embodiment, the step of configuring the processing apparatus includes: integrally fixing a plurality of the processing apparatuses having an integrally disposed base structure to a standardized module structure. In this way, the technical effect of fast shipping and rapid use can be achieved, which is especially suitable for migration steel processing, and is also suitable for emergency deployment of resources, and can also be used as a shared processing equipment resource.

Further, transporting the processing device to the construction area includes: selecting at least one processing device fixed on the transportation base, and transporting the transportation base and at least one of the processing devices thereon by a transportation device to Construction area range. Further, the processing equipment is configured in a modular manner, and the processing equipment is transported to the construction area and modularly assembled to form a modular factory. In this way, the modular factory design can quickly assemble the assembly processing equipment, and can flexibly adjust the modular design of different designs according to the requirements to achieve self-assembly, so that it can adapt to different requirements of various sites. For example, the processing equipment is configured in a modular manner for making the same type of multi-piece processing equipment have the same transport structure, or for different types of processing equipment having the same transport structure, capable of being transported by standard means, such as containers or The rail car or the base conveys the processing equipment to the construction area; further, the processing equipment is configured in a modular manner, and is also used to enable rapid modular assembly after the processing equipment is transported to the construction area, thereby realizing the module Chemical plants, in order to achieve rapid production of steel materials.

Further, configuring the processing apparatus in a modular manner includes configuring the chassis structure for the processing equipment. For example, configuring the chassis structure for the processing equipment includes configuring a standard chassis structure for the processing equipment or forming the chassis and the processing equipment into a unitary structure. Further, In the overall structure, a chassis is used as a console for processing equipment. For example, the standard chassis structure is a modular standard chassis structure. Further, the chassis structure or standard chassis structure includes a specific structure suitable for transport that is attached or fixed to the bottom of the processing apparatus, the specific structure being at least partially located in the processing apparatus. The bottom portion facilitates delivery of the processing equipment to a construction area or associated transport operation as described in a subsequent step; it is understood that, for example, the specific structural portion is located on both sides of the processing equipment and/or on the upper portion of the processing equipment; for example, The chassis structure is a plate, a container floor or a container body that can be placed inside the container; when the standard chassis structure is a container floor, the specific structure is all located at the bottom of the processing equipment; when the standard chassis structure is a container body, the specific structural part Located at the bottom of the processing equipment, the rest is located on both sides of the processing equipment and on the upper part of the processing equipment. In this way, the migration steel processing method is realized, which can also be called the nomadic rapid transfer assembling method, which can be realized by the following two specific methods: nomadic steel processing factory at the construction site or nearby, the main processing equipment plus the chassis, at this time The chassis can be integrated with the processing equipment, and the chassis can be used as a processing equipment console; or, the processing equipment can be directly installed in the container, the container can be transported on the truck to the construction area, or directly on the truck, and the truck can be placed on the construction site or The steel bars are processed around the construction site, and the side panels of the container can be opened and leveled. When all are unfolded, it is a nomadic steel bar production line to realize the migration of steel bars.

In one embodiment, the step of configuring the processing device includes: configuring the processing device according to construction requirements. Further, in one embodiment, the step of configuring the processing device includes: obtaining an available installation location within a construction area, and configuring the processing device according to the construction requirement and the available installation location. For example, prior to configuring the processing equipment, the migration steel bar processing method further includes the steps of: obtaining a construction installation and an available installation location within a construction area, and configuring the processing equipment specifically: configuring the processing equipment according to the construction demand and the available installation location . In this way, it is possible to ensure that the processing equipment meets the construction requirements and the scope of the construction area, so as to achieve the effect that can be used. Further, in one embodiment, the step of configuring the processing equipment according to the construction requirement comprises: obtaining the demand information of the construction project for the target steel bar, and configuring the processing equipment according to the demand information. Further, the demand information includes target steel bar information, processing mode information, and processing time information, etc., because different construction projects, such as different steel bar projects, have different requirements for steel bars and their processing, and there are differences in construction demand or arrangement. This can flexibly configure the processing equipment, realize the optimized configuration use time and use position of the processing equipment, and achieve the effect of sharing the processing equipment to a certain extent.

In one embodiment, before the step of configuring the processing equipment according to the construction demand, the migration steel bar processing method further comprises the steps of: deepening the steel bar according to the construction project by using a Building Information Model (BIM) method. , get the demand information. For example, in each embodiment, the building model provided by the building information model and its deepening design may be adopted, and according to the information data, the cutting device is used for cutting (also called cutting), and then the pre-treatment equipment is used to make the main rib, Finished stirrups, steel mesh and other preliminary finished parts for the next prefabricated steel frame, and then prefabricated equipment to make the preliminary finished parts such as main ribs, stirrups and steel mesh, in the form of lashing, welding, etc. skeleton.

In one embodiment, the step of outputting the reinforcing bar structure to a construction position within the construction area includes: outputting the steel bar structure to a corresponding construction position of the construction area range in a construction sequence. For example, the steel structure is output to the corresponding construction position of the construction area according to the construction demand according to the construction sequence. Further, in each embodiment, according to the target steel frame demand in the construction demand, the steel structure is output to the corresponding construction position in the construction area according to the construction sequence. For example, the automatic control device is used to control the output device, and according to the target steel frame demand, each of the precast steel skeletons is automatically output in the construction sequence as the corresponding construction position of the steel structure to the construction area. In this way, the trouble that the conventional technology uses a large number of personnel to assemble the steel bars in the construction area is eliminated, and the automated production process is facilitated, and the steps of the steel bar prefabrication processing method can be realized in the vicinity of the construction area or in the vicinity thereof. It improves the reliability of processing quality and saves labor labor, greatly reduces the number of workers in the construction work surface, improves the construction efficiency, and helps to improve the quality of the project.

In each of the above embodiments, the processing device includes a cutting device, a pre-processing device, a pre-processing device, and an output device; the cutting device is provided with a feeding device and a cutting device, and the feeding device is adjacent to the cutting device The feeding device is configured to convey various types of steel bar materials to the cutting device, and the cutting device is used for cutting and cutting various types of steel bar materials to obtain various types of steel bar to be processed; the pre-processing device Arranging adjacent to the cutting device for pre-processing each type of steel bar to be processed to obtain preliminary types of steel bars of various types; the prefabricated processing device is disposed adjacent to the pre-processing device for Each type of rebar preliminary product is prefabricated to obtain a plurality of integral precast steel skeletons; the output device is disposed adjacent to the prefabricated processing equipment, and the output device is used for setting adjacent to the construction area, and is output according to the construction sequence Each of the prefabricated steel skeletons is in the range of the construction area; further, the pre-processing equipment and the cutting material The integrated device is configured as an integrated pre-processing device; or the pre-processing device and the prefabricated device are integrated into an integrated pre-preprocessing device; or the cutting device, the pre-processing device, and the The prefabricated processing device is integrated into an integrated processing device. In this way, some of the steel bar processing operations carried out on the construction work surface are transferred to processing equipment that can be transported to the construction area or adjacent to the construction area, and it is easy to relocate the processing equipment and transfer to a new construction area, thereby realizing the steel bars. Prefabrication processing, and the construction area or its construction location can directly obtain the prefabricated steel skeleton output according to the construction sequence. As long as the assembly is assembled at the construction location, the human resources at the construction location are saved, and the traditional way is reduced. A large number of construction workers disturbed the finished steel frame, and on the other hand improved the construction efficiency. The third aspect is also conducive to improving the reliability of the processing quality, avoiding the problems such as cracking of the floor and lack of protective layer of steel due to the low pressure of the steel bar. Quality issues. For example, the cutting device is a steel bar cutting machine such as a steel bar length cutting machine or the like for cutting steel material. For example, the feeding device is provided with a loading member, the loading member includes a loading trough formed on a working surface of the feeding device, and a plurality of rolling members disposed in the loading trough, The extending direction of the loading trough is the same as the discharging direction of the cutting device, the rolling axis of each rolling member is perpendicular to the extending direction of the loading trough, and each of the rolling elements is used for common discharging The end transports the steel material. Further, each of the rolling members includes at least one active member and a plurality of driven members, and the loading member further includes a driving motor and a speed reducer disposed on a working surface of the feeding device, the driving An output shaft of the motor is coupled to a rotating shaft of the driving member through the speed reducer, and the driving motor is configured to drive the driving member to rotate after being decelerated by the speed reducer; for example, each of the driven members is used for For example, the speed reducer includes a speed reduction link assembly or a reduction gear set; for example, the output shaft of the drive motor is respectively connected to the rotation shaft of each of the driving members through the speed reducer. In this way, each of the rolling members can be rotated by the driving motor, so that the rolling members cooperate to realize the transportation of the reinforcing bar material along the loading trough to the discharging end, so that the cutting and cutting can obtain various types of The output of the steel bar to be treated is controllable and facilitates processing by the pre-processing equipment. In one embodiment, the pre-processing apparatus is provided with a work table and a straightening device, a cutting device, a bending device and a first welding device disposed on the work table. In one embodiment, the pre-processing apparatus is provided with a work table and a straightening device, a cutting device, a bending device, a threading device and a first welding device disposed on the working table. Wherein, the straightening device is configured to perform straightening processing on each type of steel bar to be processed obtained by cutting the cutting material; and the cutting device is used for cutting off each type of steel bar to be processed obtained by cutting the cutting material. Processing, and/or for cutting off each type of steel bar to be treated after the straightening process; the bending device is used for bending the various types of steel bars to be processed by cutting And/or for performing a hooping treatment on each type of steel bar to be treated after the straightening process, and/or for performing a hooping process on each type of steel bar to be treated after the cutting process; The ferrule device is used for ferrule processing each type of steel bar to be treated to be lapped; the first welding device is used for welding various types of steel bars to be processed obtained by cutting the material, and / or used for welding the various types of steel bars to be treated after the straightening process, and / or for welding the various types of steel bars to be treated after the cutting process, and / or for bending Various types of treated steel member to be treated for the welding process. It can be understood that the pre-processing equipment performs pre-treatment on each type of steel bar to be treated, and the pre-processing includes straightening treatment, cutting treatment, bending hoop processing, ferrule processing and/or welding processing to obtain various types of steel bars. The preliminary finished parts may be subjected to one, two, three or four kinds of straightening treatment, cutting treatment, bending hoop treatment and welding treatment for the preliminary finished steel parts obtained by the pre-treatment of the steel bars to be processed. One, two, three or four of the pre-processing may be performed according to actual needs. For example, the straightening device is or includes a mechanical straightening machine for performing a straightening process on a steel bar to be treated to be straightened by a mechanical straightening method, for example, the mechanical straightening machine is an automatic numerical control mechanical straightening machine. For example, the straightening device further includes at least one set of straightening positioning structures, each set of straightening positioning structures includes a pair of straightening positioning members symmetrically disposed, and the pair of straightening positioning members are used together for fixing to be straightened. Treated steel bars to be treated. For example, the cutting device is or includes a steel bar cutting machine (also known as a steel bar cutting machine) for performing a cutting process on the steel bar to be treated to be cut off by mechanical cutting, for example, the steel bar cutting machine is an automatic numerical control steel bar cutting machine. For example, the cutting device further includes at least one set of cut-off fixing structures, each set of the cut-off fixing structure includes a pair of cut-off fixing members symmetrically disposed, the pair of cut-off fixing members collectively used to fix the steel bars to be cut-off Processing parts. For example, the bending device is or includes a steel bar bending machine for performing a bending process on a steel bar to be treated by a mechanical bending method, for example, the steel bending device is an automatic numerical control steel bending hoop For example, the first welding device is a steel bar welding device, such as an automatic numerical control steel bar welding machine, for realizing welding of steel bars; it can be understood that the "first" in the "first welding device" is only for Other welding devices that appear later are distinguished by name and should not be construed as defining the structure of the "first welding device", and the rest of the embodiments are analogous. Further, the work platform is further provided with a moving track structure, and each type of steel bar to be processed obtained by cutting the cutting device is output to the moving track structure, and sequentially sent to the straightening device, The cutting device, the bending device and the first welding device respectively perform straightening processing, cutting processing, bending processing and welding processing according to requirements. Further, the work platform is further provided with a first hanging rail and a first sliding block disposed under the first hanging rail, and the first welding device is fixedly disposed under the first sliding rod, such that It is easy to carry out welding work. For example, the pre-processing device is provided with a pre-processing console, and the straightening device, the cutting device, the bending device and the first welding device are respectively connected to the pre-processing console, the pre-stage The processing console is configured to respectively control the straightening device to perform straightening processing on the steel bar to be processed to be straightened by mechanical straightening, and control the cutting device to cut off the steel bar to be processed by mechanical cutting Processing, controlling the bending device to perform the bending process of the steel bar to be treated by the bending method by the mechanical bending method and controlling the welding of the first welding device to realize the steel bar, thereby facilitating the automatic operation.

For example, the prefabrication processing device is disposed adjacent to the pre-processing device for pre-fabricating various types of pre-formed steel parts to obtain a plurality of integral pre-formed steel skeletons; in one embodiment, the pre-fabrication processing a device setting acquiring device, a prefabricating platform, a ligating device and a second welding device, wherein the ligating device and the second welding device are respectively disposed on the prefabricated platform, and the obtaining device is disposed adjacent to the prefabricated platform; In one embodiment, the prefabrication processing device is provided with an acquisition device, a prefabrication platform, a positioning and positioning device, a stereoscopic molding device, a ligating device and a second welding device, the positioning and positioning device, the stereoscopic molding device, The ligating device and the second welding device are respectively disposed on the prefabricated platform, and the obtaining device is disposed adjacent to the prefabricated platform; further, the number of the ligating devices may be one, two or more Similarly, the number of the second welding devices may be one, two or more. Further, the obtaining device is further disposed adjacent to the pre-processing device. Wherein, the obtaining device is configured to obtain preliminary pieces of various types of steel bars after pre-processing, and transfer them to the prefabricated platform; the binding device is configured to perform pre-treatment according to the requirements of the prefabricated steel frame The preliminary finished piece of the type of reinforcing bar is subjected to a lashing process; and the second welding device is used for welding the preliminary finished parts of each type of reinforcing steel after the pre-treatment according to the requirements of the prefabricated steel skeleton. Wherein, the positioning and positioning device is used for positioning and aligning the preliminary finished parts of each type of steel bar; the three-dimensional forming device is used for three-dimensional forming processing of preliminary types of various types of steel bars. Further, the prefabricated platform is further provided with a second hanging rail and a second sliding block disposed under the second hanging rail, and the second welding device is fixedly disposed under the second sliding rod, such that It is easy to carry out welding work. For example, the ligating device is or includes a steel bar binding machine (also referred to as a steel bar binding machine) for tying the preliminary finished steel parts to be ligated by mechanically controlled wire entanglement, for example, the steel lashing machine is automatic The numerical control steel bar binding machine; for example, the second welding device is or includes a steel bar welding device, such as an automatic numerical control steel bar welding machine, for realizing welding of the steel bar, for example, realizing welding of the steel bar according to the target prefabricated steel bar skeleton. For example, the prefabrication processing device prefabricates various types of pre-formed steel rebars according to the building model provided by the building information model and its deepening design, and obtains a plurality of integral precast steel skeletons; for example, the prefabricated processing equipment is provided with prefabricated control The pre-fabrication console is respectively connected to the prefabricated console, and the prefabricated console is configured to respectively control the acquisition device to acquire various types of pre-processed Placing a preliminary finished piece of steel and transferring it to the prefabricated platform, controlling the ligating device to perform lashing treatment on the preliminary finished steel part of the lashing process by mechanically controlling the wire entanglement method, and controlling the second welding device to realize welding of the steel bar, so that It is conducive to automatic operation. For example, the output device is disposed adjacent to the prefabricated processing device, and the output device is configured to be adjacent to the construction area range, and each of the prefabricated steel skeletons is outputted to the construction area range in a construction order. For example, the output device is provided with a label structure for labeling each of the prefabricated steel skeletons in a construction order, and then outputting the output device to the construction area in the construction order, so that It is convenient to realize the orderly processing of each prefabricated steel skeleton in the construction area, which ensures the rapidity and accuracy of the steel construction, so that the steel construction can be carried out efficiently.

In one embodiment, the processing apparatus further includes a storage device disposed adjacent to the pre-processing device for classifying and storing the preliminary finished parts of each type of steel bars, and various types of reinforcing bars. The preliminary finished parts are transported to the prefabricated processing equipment, and the preliminary finished parts of each type of steel bars and the prefabricated steel skeletons are classified, coded and identified by manual or information means, such as building information model means, two-dimensional code, bar code, radio frequency Identification technology, etc. In order to further facilitate the classification and placement of each type of rebar preliminary product, further, the storage device is provided with a stacking platform, a sorting device, a stacking platform and a conveying device; the stacking platform is disposed adjacent to the pre-processing device, a sorting device is disposed on the stacking platform, one end of the conveying device is disposed on the stacking platform, and the other end of the conveying device is disposed adjacent to the prefabricated processing device; for example, in one embodiment The storage device is provided with a stacking platform, a sorting device, an encoding device, a stacking platform and a conveying device; the stacking platform is disposed adjacent to the pre-processing device, and the sorting device and the encoding device are respectively disposed on the stacking On the platform, one end of the conveying device is disposed on the stacking platform, and the other end of the conveying device is disposed adjacent to the prefabricated processing device. For example, the sorting device is configured to classify preliminary pieces of various types of steel bars, and, for example, the encoding device is used to add identification codes to preliminary pieces of various types of steel bars that are classified and placed in order to distinguish and use the classified objects. Preliminary finished parts of various types of steel bars. Further, the sorting device is or includes a mechanical arm, one end of which is fixedly disposed on the stacking platform, and the other end has a clamping structure or a magnetic adsorption structure, and the mechanical arm is used to perform the pre-processing device The preliminary finished parts of each type of steel bars obtained after the previous processing are classified and placed on the stacking platform, for example, the mechanical arms are used for classifying the preliminary finished parts of various types of steel bars obtained by pre-processing the pre-processing equipment. To the edge position on the stacking platform; for example, the mechanical arm is provided with a weight sensor for sensing the type of the preliminary finished product of the steel bar processed by the mechanical arm through the weight sensor And then, according to the type, the robot is placed on the stacking platform; for example, the robot arm is provided with a connected camera and a processor, and the camera is used to obtain preliminary products of various types of steel bars obtained after the preliminary processing to be classified. An image of the device is sorted by the processor according to a preset condition, and the robot arm is used to determine by the camera and the processor The type of the primary finished piece of the steel bar processed by the robot arm is then placed into the stacking platform by type. For example, the sorting device includes a conveyor belt and a push rod, the transport belt and the push rod are respectively disposed on the stacking platform, and one end of the conveyor belt extends to the outside of the stacking platform and abuts the previous period Processing equipment, each type of rebar preliminary product obtained by the pre-processing equipment after being pre-processed is transported to the stacking platform through the conveyor belt, and is pushed and pushed by the push rod to the stacking platform; for example The sorting device further includes a connected camera and a processor, the processor is further connected to the push rod, and the camera is configured to obtain an image of each type of rebar preliminary product obtained after the pre-processing of the classification, Sorting by the processor according to a preset condition, and controlling the push rod classification to be pushed onto the stacking platform. In this way, the preliminary finished parts of various types of steel bars obtained in the previous processing can be better classified, so as to facilitate the pre-fabrication of the preliminary finished parts of each type of steel bars. Further, the encoding device includes an encoding output structure and an identification code pasting structure, and the encoding output structure is configured to respectively output preliminary identification pieces of various types of reinforcing bars placed according to the classification device, respectively outputting corresponding identification codes, and The identification code pasting structure pastes the identification code onto the corresponding preliminary piece of reinforcing steel. Compared with the traditional open-air construction on the construction surface, this design is especially suitable for indoor prefabrication processing and storage of the finished steel parts, and is also conducive to the identification and identification of the prefabricated steel skeleton obtained later.

In one embodiment, the prefabrication processing device is provided with a prefabricated platform, a positioning and positioning device, a stereoscopic molding device, a ligating device and a second welding device, the positioning and positioning device, the a three-dimensional forming device, the ligating device and the second welding device are respectively disposed on the prefabricated platform, the other end of the conveying device is disposed adjacent to the prefabricated platform, and the conveying device is configured to stack the stack Each type of rebar preliminary piece on the platform is conveyed onto the prefabricated platform, and the lashing device and the second welding device are ligated and welded to obtain a plurality of integral prefabricated steel skeletons. Further, the number of the ligating devices may be one, two or more. Similarly, the number of the second welding devices may be one, two or more. In this way, it is possible to realize the general nomadic prefabrication processing of the automatic assembly line operation, and obtain a plurality of integral prefabricated steel skeletons.

In order to realize a construction work surface or a construction position in which the precast steel skeletons are to be output in the construction order, in particular, a high-altitude construction work surface or a high-altitude construction position, in one embodiment, the processing equipment is further The hoisting device is disposed adjacent to the output device, and the hoisting device is configured to hoist each of the prefabricated steel skeletons according to a construction sequence to a corresponding construction position of the construction area. Further, the hoisting device is provided with at least two hoisting areas, each of the hoisting areas is for accommodating the prefabricated steel frame, and each of the hoisting areas is provided with a construction timing indicator portion, and the construction timing indicator portion is used And marking the construction sequence of the precast steel skeleton in the hoisting area; thus, the construction can be more efficient and accurate, and the requirements for the on-site construction personnel are reduced, and only the prefabricated steel skeletons need to be placed in the order of identification. Just fine.

It can be understood that the above-mentioned steel fixed length cutting machine, driving motor, speed reducer, mechanical straightening machine such as automatic numerical control mechanical straightening machine, steel cutting machine such as automatic numerical control steel cutting machine, steel bending machine, such as automatic numerical control steel bending machine, Rebar welding equipment such as automatic CNC rebar welding machine, straightening device, cutting device, bending device, first welding device, acquisition device, lashing device, second welding device, steel lashing machine, such as automatic numerical control steel lashing machine, mechanical arm, Commercially available products can be used for the camera, processor, code output structure, and identification code sticking structure.

Further, in one embodiment, the processing device further includes a numerical control device, and the numerical control device is respectively connected to other processing devices, so that the steel processing of the processing device is performed through a numerically controlled automatic steel bar production line, and an automated prefabricated reinforcing steel line is formed, wherein It can automatically perform stakeout, straightening, cutting, bending and welding mesh to make the main finished product, finished stirrups, steel mesh and other preliminary finished products for the next precast steel skeleton, and sort, encode and stack according to requirements. On this basis, the prefabricated steel skeleton is completed by the steel processing team using prefabricated processing equipment. For example, the steel processing team is based on the previous steel reinforcement drawing and prefabricated steel skeleton drawings. With the tools and processing techniques of mass production, the main reinforcement and stirrups are The steel mesh is made into a whole prefabricated steel skeleton in the form of binding, welding and the like. For example, the overall prefabricated steel skeleton is used, but the following methods are adopted for the joint reinforcement of the steel frame of the component: the steel frame of the beam member, the main beam anchor and/or the end plate anchor connection, and the main beam direct anchor of the beam end after lifting The connecting member at the end of the beam; the steel frame of the column and the shear wall member, the welding or lashing is reserved in the horizontal direction with a small amount of edge steel bars, and the main ribs with sufficient anchoring length are reserved for tying or welding lap joints in the vertical direction, or The sleeve is connected; a small amount of steel mesh is reserved for the lap joint of the edge of the plate member, so that it is advantageous to improve the lap joint strength of the steel bar of the member, especially the splicing strength of the beam end.

For example, an example of an application is that an input vehicle or an electric transport device transports a first type of steel bars to be treated and a second type of steel bars to be treated to a steel mesh stacking area, respectively, in a steel bar production area using a steel bar bending device, for example The intelligent steel bar bending robot, small shearing and bending equipment production area adopts small shearing and bending equipment. The shear bending equipment production area adopts XQ120 shearing equipment and G2L32E-2 bending equipment, and some 10m*6m shear walls. The steel skeleton processing table comprises a first shear wall steel skeleton processing table, a second shear wall steel skeleton processing table, a third shear wall steel skeleton processing table and a fourth shear wall steel skeleton processing table, and two 8m* The 6.5m beam-column steel frame processing table comprises a first beam-column steel frame processing table and a second beam-column steel bar processing table for processing, and a plurality of integral pre-cast steel skeletons are obtained in the finished temporary storage area, through the output vehicle or electric The transport equipment is exported to the construction area. For example, the cutting device is disposed in a steel mesh stacking area, and the pre-processing device is disposed in a steel bar production area, a small shear bending and a wire drawing device production area, and a shear bending device production area, the prefabrication process The device is disposed on a plurality of shear wall steel skeleton processing stations and two beam and column steel skeleton processing stations, and the output device is disposed in the finished temporary storage area; for example, the factory adopting the steel bar prefabrication processing method adopts a standardized modularization scheme It is made into a standard workshop that can be quickly transferred and assembled. The floor space is about 60m*30m and the ground is 100mm concrete. The overall power consumption of the factory is about 100KVA; the actual production capacity of eight hours per day is about 27 tons; The relatively standard steel members such as beams and columns can be pre-selected and assembled in the factory to reduce the installation and binding time on the site.

It should be noted that other embodiments of the present invention further include a movable steel bar processing method that can be implemented by combining the technical features in the above embodiments.

The technical features of the above-described embodiments may be arbitrarily combined. For the sake of brevity of description, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be considered as the scope of this manual.

The above-described embodiments are merely illustrative of several embodiments of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.

Claims

A migration steel bar processing method, comprising the steps of:

Configuring processing equipment;

Transporting the processing equipment to a construction area;

Processing the steel bar material by using the processing equipment in the area of the construction area to obtain a steel bar structure;

The reinforcing bar structure is output to a construction location within the construction area.
The migration steel bar processing method according to claim 1, wherein after the step of outputting the reinforcing bar structure to a construction position in a range of the construction area, the migration steel bar processing method further comprises the step of: The processing equipment transfers the range of the construction area.
The migration steel bar processing method according to claim 1, wherein the step of configuring the processing equipment comprises: configuring the processing equipment according to construction requirements.
The migration steel bar processing method according to claim 3, wherein the step of configuring the processing equipment comprises: obtaining an available installation location within a construction area, and configuring the processing equipment according to the construction demand and the available installation location.
The migration steel bar processing method according to claim 3, wherein the step of configuring the processing equipment according to the construction requirement comprises: obtaining the demand information of the construction project for the target steel bar, and configuring the processing device according to the demand information.
The migration steel bar processing method according to claim 5, wherein before the step of configuring the processing equipment according to the construction demand, the migration steel bar processing method further comprises the step of: using the building information model method according to the construction project The reinforcement is deepened to obtain the demand information.
The migration steel bar processing method according to claim 1, wherein the step of configuring the processing device comprises: fixing the configured processing device to a standardized module structure.
The migration steel bar processing method according to claim 7, wherein the step of arranging the processing device comprises: arranging and processing the volume of the processing device according to the plurality of pieces of the processing device on at least one of the standardized module structures The space occupies a plurality of the processing devices respectively fixed on at least one of the standardized module structures, and at least one of the standardized modules is fixed to at least two of the processing devices.
The migration steel bar processing method according to claim 7, wherein the step of arranging the processing device comprises: integrally fixing a plurality of the processing devices having an integrated base structure to a standardized module structure on.
The migration steel bar processing method according to any one of claims 1 to 9, wherein the step of outputting the reinforcing bar structure to a construction position in a range of the construction area comprises: The steel structure is output to the corresponding construction location within the scope of the construction area.