CN105665333A - Vehicle large cylinder multifunctional cleaning machine - Google Patents
Vehicle large cylinder multifunctional cleaning machine Download PDFInfo
- Publication number
- CN105665333A CN105665333A CN201610113666.7A CN201610113666A CN105665333A CN 105665333 A CN105665333 A CN 105665333A CN 201610113666 A CN201610113666 A CN 201610113666A CN 105665333 A CN105665333 A CN 105665333A
- Authority
- CN
- China
- Prior art keywords
- upset
- roller
- jet
- cleaning
- cleaning machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
- F26B15/10—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
- F26B15/12—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
- F26B15/122—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined the objects or batches of material being carried by transversely moving rollers or rods which may rotate
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
Abstract
The invention discloses a vehicle large cylinder multifunctional cleaning machine, and in particular, relates to a cleaning device of a vehicle part production and assembly line. The vehicle large cylinder multifunctional cleaning machine comprises a roller way, as well as a robot cleaning mechanism, a rotating table and a robot air blowing mechanism arranged on the roller way with the roller way as reference, a turnover jet and water pouring mechanism matched with the rotating table, a water treatment system for supplying cleaning liquid to the robot cleaning mechanism and the turnover jet and water pouring mechanism and treating the cleaning liquid, and an electric system for supplying electric energy. The vehicle large cylinder multifunctional cleaning machine adopts a robot to grab a cleaning head or an air blowing head to clean or blow air, so that the compatibility is good, and the equipment is easy to replace. Multiple corresponding turnover jet and water pouring mechanisms are used for workpieces with different sizes, the whole equipment can be replaced in type replacement, the machine body is still used, and several common devices are arranged to prevent the multi-machine cleaning problem. The roller way needs no precise guidance, and cannot be replaced in type replacement. A stepper motor is used in the place, needing accurate positioning, for adjusting a gap of guide plates, so that the compatibility is better.
Description
Technical field
The present invention relates to the rinser of auto parts and components production and assembly line, be specifically related to a kind of automobile vat body multifunctional cleaning machine.
Background technology
In the large-scale cylinder body cleaning equipment of existing automobile, because of workpiece rollgang guiding and the needs cleaning location, existing equipment can only clean one or more height and the workpiece of guiding consistent size, multi items cylinder body for not meeting this requirement can only adopt multimachine to clean, therefore there is the problems such as utilization rate of equipment and installations is low, infusion of financial resources is big, and equipment layout is complicated.
Summary of the invention
The technical problem to be solved is to provide a kind of multipurpose, is suitable for the automobile vat body multifunctional cleaning machine of polytype workpiece.
For solving above-mentioned technical problem, the technical solution used in the present invention is: a kind of automobile vat body multifunctional cleaning machine, it is characterized in that: include roller-way, the robot washer structure on roller-way, turntable and robot inflatable body it is located at roller-way for benchmark, the upset jet matched with turntable and pouring mechanism, cleanout fluid and the water treatment system of cleanout fluid process are provided to robot washer structure, upset jet and pouring mechanism, and the electrical system of electric energy is provided.
Further technical scheme is in that, described roller-way both sides are provided with the motor of the spacing driving the movable guide plate of both sides to adjust two movable guide plates and the detecting device of the detection location of workpiece.
Further technical scheme is in that, described robot cleans or blower mechanism includes by the 360 of electrical system control degree of cleaning heads rotated or blowing head and the fridge being located at top.
Further technical scheme is in that, described turntable be 5 different types of, described matched upset jet and pouring mechanism be also 5 different types of.
Further technical scheme is in that, described turntable includes the motor providing power, be located at top by motor control turntable roller-way, and be located at the stock stop limiting the location of workpiece on turntable roller-way.
Further technical scheme is in that, described upset jet and pouring mechanism include upset roller-way, provides the upset power set of power to upset roller-way, implements the spray power set of guiding to upset jet head.
Further technical scheme is in that, described upset jet and pouring mechanism are provided with gas blow pipe.
Further technical scheme is in that, water tank that described water treatment system includes being provided with foul water tank, one-level cleaning case and two grades of filtered water tanks and be located at the flushing-back filtering Scrap-removing machine of water tank upper, whirlpool separator, cloth envelop collector, filtration shifting pump; Described flushing-back filtering Scrap-removing machine drains into one-level cleaning case for the cleanout fluid of filter sewage case, described filtration shifting pump is for extracting the cleanout fluid of one-level cleaning case to whirlpool separator, and described cloth envelop collector filters for the cleanout fluid that whirlpool separator drains into two grades of cleaning cases.
Further technical scheme is in that, described one-level cleaning case and be mounted on oily-water seperating equipment, liquid level detection device on two grades of filtered water tanks.
304 corrosion resistant plates that described water tank adopts thickness to be 3mm are made.
The filtering accuracy of described flushing-back filtering Scrap-removing machine is 80 orders.
The filtering accuracy of described cloth envelop collector is 25 μm.
Further technical scheme also resides in, and described whirlpool separator bottom is configured with the automatic chip removal automatically got rid of by impurity.
Adopt and have the beneficial effects that produced by technique scheme: the present invention adopts robot to capture cleaning head or blowing head is carried out and blows, and therefore compatible good, equipment replacement is easy. Various sizes of workpiece is adopted to the upset jet of multiple correspondences and pouring mechanism, its when remodeling can integral replacing, body still uses, and arranges several conventional equipment, it is to avoid the problem that multimachine cleans. Roller-way need not accurate lead, and remodeling can not roll change road. The needs place of being accurately positioned uses motor to adjust guide plate spacing, compatible better.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is present configuration schematic diagram;
Fig. 2 is roller-way structural representation of the present invention;
Tu3Shi robot of the present invention blows, cleaning-machine structure schematic diagram;
Fig. 4 is rotary display stand structure schematic diagram of the present invention;
Fig. 5-6 is that the present invention overturns jet and pouring mechanism structure schematic diagram;
Fig. 7 is present configuration schematic diagram;
Fig. 8-9 is the structural representation of whirlpool separator of the present invention;
Figure 10-11 is the structural representation of flushing-back filtering Scrap-removing machine of the present invention;
Wherein: 1, roller-way; 2, robot washer structure; 3, upset jet and pouring mechanism; 4, except mist fridge; 5, electrical system; 6, water treatment system; 7, robot inflatable body; 8, turntable; 9, movable guide plate; 10, turntable roller-way; 11, stock stop; 12, motor; 13, spray power set; 14, upset power set; 15, upset roller-way; 16, upset jet head; 17, cleaning head or blowing head; 18, fridge; 19 water tanks; 20, liquid level detection device; 21, oily-water seperating equipment; 22, flushing-back filtering Scrap-removing machine; 23, whirlpool separator; 24, cloth envelop collector; 25, shifting pump, 26 motors are filtered.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of protection of the invention.
Elaborate a lot of detail in the following description so that fully understanding the present invention, but the present invention can also adopt other to be different from alternate manner described here to be implemented, those skilled in the art can do similar popularization when without prejudice to intension of the present invention, and therefore the present invention is not by the restriction of following public specific embodiment.
As shown in the figure, the present invention includes roller-way 1, the robot washer structure 2 on roller-way 1, turntable 8 and robot inflatable body 7 it is located at roller-way 1 for benchmark, the upset jet matched with turntable 8 and pouring mechanism 3, cleanout fluid and the water treatment system 6 of cleanout fluid process are provided to robot washer structure 2, upset jet and pouring mechanism 3, and the electrical system 5 of electric energy is provided.
Preferably, described roller-way 1 both sides are provided with the motor 26 of the spacing driving the movable guide plate 9 of both sides to adjust two movable guide plates 9 and the detecting device of the detection location of workpiece.
Preferably, described robot cleans or blower mechanism 2 or 7 includes 360 degree cleaning heads rotated controlling by electrical system 5 or dries 17 and be located at the fridge 18 at top.
Preferably, described turntable 8 be 5 different types of, described matched upset jet and pouring mechanism 3 be also 5 different types of.
Preferably, described turntable 8 includes the motor 12 providing power, be located at top by motor 12 control turntable roller-way 10, and be located at the stock stop 11 limiting the location of workpiece on turntable roller-way 10.
Preferably, described upset jet and pouring mechanism 3 include upset roller-way 15, provide the upset power set 14 of power to upset roller-way 15, implement the spray power set 13 of guiding to upset jet head 16.
Preferably, described upset jet and pouring mechanism 13 are provided with gas blow pipe.
Preferably, described water treatment system 6 includes being provided with foul water tank, one-level cleaning case and two grades of filtered water tanks water tank 19 and be located at the flushing-back filtering Scrap-removing machine 22 on water tank 19 top, whirlpool separator 23, cloth envelop collector 24, filter shifting pump 25; Described flushing-back filtering Scrap-removing machine 22 drains into one-level cleaning case for the cleanout fluid of filter sewage case, described filtration shifting pump 25 is for extracting the cleanout fluid of one-level cleaning case to whirlpool separator 23, and described cloth envelop collector 24 filters for the cleanout fluid that whirlpool separator 23 drains into two grades of cleaning cases.
Preferably, described one-level cleaning case and two grades of filtered water tanks are mounted on oily-water seperating equipment 21, liquid level detection device 20.
304 corrosion resistant plates that described water tank 19 adopts thickness to be 3mm are made.
The filtering accuracy of described flushing-back filtering Scrap-removing machine 22 is 80 orders.
The filtering accuracy of described cloth envelop collector 24 is 25 μm.
Preferably, described whirlpool separator 23 bottom is configured with the automatic chip removal automatically got rid of by impurity.
In the present invention, workpiece is on roller-way, and the motor of roller-way both sides drives the movable guide plate of both sides to adjust the distance between two guide plates according to the different workpieces set. Can be accurately positioned when workpiece is entered. Entering robot washer structure, workpiece touches the level detecting apparatus that arrives on roller-way after putting in place, confirmation workpiece puts in place. Cleaning robot automatically selects cleaning procedure according to the workpiece model set, and completes to workpiece five clean in place.After cleaning completes, workpiece enters stage casing rollgang, and this section of roller-way does not accurately lead. Different workpiece enters corresponding turntable according to type, the stock stop of turntable is blocked, touch spinfunction, turntable roller-way transposition 90 degree, dock with upset roller-way, by workpiece and the upset pouring room sent in upset jet and pouring mechanism, upset roller-way all presses the workpiece setting guide plate spacing of correspondence, makes workpiece can be accurately positioned after entering. Then being driven workpiece turning 180 degree by upset power set, below upwards, the bottom surface purge chamber being located at upset jet and pouring mechanism top is driven decline to press close to workpiece bottom and be carried out by spraying power set, completes hexahedro whole cleaning. Workpiece is carried out reverse-flush by the water supply of big flow water pump by the spray box being located at switching mechanism upper lateral part afterwards, completes the cleaning to surface of the work. Having rinsed rear workpiece and continued to do the upset back and forth of 270 degree, poured out the cleanout fluid of inside workpiece, workpiece is scanned blowing by the gas blow pipe being simultaneously located at side, breaks up the hydrops of surface of the work. After having overturn, workpiece returns turntable, advances to robot inflatable body on the roller-way of stage casing, and the motor of roller-way both sides drives the movable guide plate of both sides to adjust the distance between two guide plates according to the different workpieces set. Workpiece can be accurately positioned when entering this mechanism. Workpiece touches to level detecting apparatus after putting in place, confirms that workpiece puts in place. Workpiece model according to setting automatically selects air blowing program, completes to workpiece five fixed points and blows. Workpiece enters hot blast drying station, electrically heated hot blast dried up by surface of the work. Completing cleaning machine work, workpiece leaves cleaning machine.
Cleanout fluid sewage is concentrated and is back to foul water tank, one-level filtered water tank is entered after the filter drum of flushing-back filtering slag extractor filters, the contamination precipitations such as chip are in foul water tank, it is automatically drained out chip car by filtering the carrier bar chip removal mechanism of slag extractor, filter slag extractor and carry backwashing function, having non-maintaining function, the filtering accuracy of flushing-back filtering Scrap-removing machine is 80 orders. Filter shifting pump from one-level filtered water tank, extract cleanout fluid, enter in vortex separator, carry out cyclonic separation, impurity after separation enters into the Scrap-removing machine of vortex separator bottom and gets rid of, cleanout fluid after separation enters into cloth envelop collector and is again filtered, the filtering accuracy of cloth envelop collector is 25 μm, and the cleaning liquid after filtration enters two grades of cleaning water tanks, it is provided that use to cleaning equipment.
One-level filtered water tank and two grades of filtered water tank tops are mounted on oily-water seperating equipment, for being got rid of by greasy dirt in cleanout fluid.
The elements such as one-level filtered water tank and two grades of filtered water tank tops are respectively mounted liquid level detection device, are used for monitoring high water tank, it is to avoid liquid level is too high and too low, protection water pump.
Workpiece rollgang guiding and cleaning location are improved by the present invention, cause the device to clean one or more height, the workpiece that even guiding size is inconsistent, ensureing that workpiece is accurately positioned, the hole that robot cleans, the cleaning head of inflatable body or blowing head are accurately aimed on workpiece is carried out and blows. Therefore after cylinder body updates, used equipment cannot be continuing with. This equipment adopts robot to capture nozzle after solving guide-localization problem and is carried out and blows, and different cultivars cylinder body arranges different programs to ensure the accuracy cleaning and blowing. Various sizes of cylinder body is adopted to the upset pouring mechanism of multiple correspondences, can not change planes to reach remodeling by integral replacing switching mechanism after change cleaning workpiece.
Claims (10)
1. an automobile vat body multifunctional cleaning machine, it is characterized in that: include roller-way, the robot washer structure on roller-way, turntable and robot inflatable body it is located at roller-way for benchmark, the upset jet matched with turntable and pouring mechanism, cleanout fluid and the water treatment system of cleanout fluid process are provided to robot washer structure, upset jet and pouring mechanism, and the electrical system of electric energy is provided.
2. a kind of automobile vat body multifunctional cleaning machine according to claim 1, it is characterised in that: described roller-way both sides are provided with the motor of the spacing driving the movable guide plate of both sides to adjust two movable guide plates and the detecting device of the detection location of workpiece.
3. a kind of automobile vat body multifunctional cleaning machine according to claim 1, it is characterised in that: described robot cleans or blower mechanism includes by the 360 of electrical system control degree of cleaning heads rotated or blowing head and the fridge being located at top.
4. a kind of automobile vat body multifunctional cleaning machine according to claim 1, it is characterised in that: described turntable be 5 different types of, described matched upset jet and pouring mechanism be also 5 different types of.
5. a kind of automobile vat body multifunctional cleaning machine according to claim 1 or 4, it is characterized in that: described turntable includes providing the motor of power, be located at top by motor control turntable roller-way, and be located at the stock stop limiting the location of workpiece on turntable roller-way.
6. a kind of automobile vat body multifunctional cleaning machine according to claim 1, it is characterized in that: described upset jet and pouring mechanism include upset roller-way, there is provided the upset power set of power to upset roller-way, implement the spray power set of guiding to upset jet head.
7. a kind of automobile vat body multifunctional cleaning machine according to claim 6, it is characterised in that: described upset jet and pouring mechanism are provided with gas blow pipe.
8. a kind of automobile vat body multifunctional cleaning machine according to claim 1, it is characterised in that: water tank that described water treatment system includes being provided with foul water tank, one-level cleaning case and two grades of filtered water tanks and be located at the flushing-back filtering Scrap-removing machine of water tank upper, whirlpool separator, cloth envelop collector, filtration shifting pump; Described flushing-back filtering Scrap-removing machine drains into one-level cleaning case for the cleanout fluid of filter sewage case, described filtration shifting pump is for extracting the cleanout fluid of one-level cleaning case to whirlpool separator, and described cloth envelop collector filters for the cleanout fluid that whirlpool separator drains into two grades of cleaning cases.
9. a kind of automobile vat body multifunctional cleaning machine according to claim 8, it is characterised in that: described one-level cleaning case and be mounted on oily-water seperating equipment, liquid level detection device on two grades of filtered water tanks.
304 corrosion resistant plates that described water tank adopts thickness to be 3mm are made.
The filtering accuracy of described flushing-back filtering Scrap-removing machine is 80 orders.
The filtering accuracy of described cloth envelop collector is 25 μm.
10. a kind of automobile vat body multifunctional cleaning machine according to claim 8, it is characterised in that: described whirlpool separator bottom is configured with the automatic chip removal automatically got rid of by impurity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610113666.7A CN105665333A (en) | 2016-03-01 | 2016-03-01 | Vehicle large cylinder multifunctional cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610113666.7A CN105665333A (en) | 2016-03-01 | 2016-03-01 | Vehicle large cylinder multifunctional cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105665333A true CN105665333A (en) | 2016-06-15 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610113666.7A Pending CN105665333A (en) | 2016-03-01 | 2016-03-01 | Vehicle large cylinder multifunctional cleaning machine |
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| Country | Link |
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| CN (1) | CN105665333A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106076945A (en) * | 2016-08-02 | 2016-11-09 | 宜昌英汉超声电气有限公司 | Mixed flow cleaning machine |
| CN106111585A (en) * | 2016-06-24 | 2016-11-16 | 无锡帕尔弗工业设备科技有限公司 | Common rail fixed point high-pressure cleaning device |
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| CN104401644A (en) * | 2014-10-24 | 2015-03-11 | 四川大学 | Multifunctional width adjustable conveying device |
| CN104646335A (en) * | 2013-11-22 | 2015-05-27 | 宜昌中威清洗机有限公司 | Intelligent robot flexible online cleaning machine |
| CN104646358A (en) * | 2013-11-21 | 2015-05-27 | 宜昌中威清洗机有限公司 | Robot cleaner for engine cylinder body |
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| JP2006075770A (en) * | 2004-09-10 | 2006-03-23 | Fuji Heavy Ind Ltd | Apparatus for cleaning cylinder head |
| CN101214490A (en) * | 2008-01-17 | 2008-07-09 | 无锡市博阳精密机械制造有限公司 | Material feeding device for high-efficiency bearing cleaning machine |
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| CN106111585A (en) * | 2016-06-24 | 2016-11-16 | 无锡帕尔弗工业设备科技有限公司 | Common rail fixed point high-pressure cleaning device |
| CN106111585B (en) * | 2016-06-24 | 2018-08-10 | 无锡帕尔弗工业设备科技有限公司 | Common rail pinpoints high-pressure cleaning device |
| CN106076945A (en) * | 2016-08-02 | 2016-11-09 | 宜昌英汉超声电气有限公司 | Mixed flow cleaning machine |
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Application publication date: 20160615 |
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