CN104646358A - Robot cleaner for engine cylinder body - Google Patents

Robot cleaner for engine cylinder body Download PDF

Info

Publication number
CN104646358A
CN104646358A CN201310587914.8A CN201310587914A CN104646358A CN 104646358 A CN104646358 A CN 104646358A CN 201310587914 A CN201310587914 A CN 201310587914A CN 104646358 A CN104646358 A CN 104646358A
Authority
CN
China
Prior art keywords
cleaning
water
workpiece
water tank
robot
Prior art date
Application number
CN201310587914.8A
Other languages
Chinese (zh)
Other versions
CN104646358B (en
Inventor
刘文钟
Original Assignee
宜昌中威清洗机有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宜昌中威清洗机有限公司 filed Critical 宜昌中威清洗机有限公司
Priority to CN201310587914.8A priority Critical patent/CN104646358B/en
Publication of CN104646358A publication Critical patent/CN104646358A/en
Application granted granted Critical
Publication of CN104646358B publication Critical patent/CN104646358B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/0821Handling or manipulating containers, e.g. moving or rotating containers in cleaning devices, conveying to or from cleaning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • B08B9/30Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors

Abstract

Disclosed is a robot cleaner for an engine cylinder body. The robot cleaner comprises a main machine frame; the bottom of the main machine frame is provided with a speed reducer lifting mechanism and a conveying mechanism; the upper portion of the conveying mechanism is provided with a cleaning work station; the cleaning work station comprises a surge cleaning work station, a positioning and blocking cleaning work station, a four-side positioning cleaning work station, a robot positioning cleaning work station, a rotating water pouring and blowing work station, a five-side positioning drying work station, a vacuum drying work station and a cooling work station in turn. The robot cleaner for the engine cylinder body is an advanced cleaning device which is high in efficiency and high in cleanliness and is specifically suitable for the engine cylinder body and is particularly suitable for the engine cylinder body which is large in shape size and complex in structure, wherein every deep hole and every cavity of the engine cylinder body is difficult to be cleaned.

Description

A kind of engine cylinder-body robot washer
Technical field
The invention belongs to cleaning machine field, specifically a kind of engine cylinder-body robot washer.
Background technology
Current automobile industry is greatly developed, a kind of cleaning equipment that can meet high capacity, high efficiency, high-cleanness, high is badly in need of in engine cylinder body component manufacturer, domestic cleaning machine has the workpiece cleaning mode of complex-shaped surface mould mostly to be high-pressure spraying and ultrasonic wave Combination application for this, cleaning for deep hole is difficult to meet purity requirements, and can not remove the burr of oil duct and cross bore.
Summary of the invention
The object of patent of the present invention overcomes the problems referred to above, and the engine cylinder-body for complexity provides a kind of high efficiency, high-cleanness, high, can remove the cleaning program of burr.
A kind of engine cylinder-body robot washer, it comprises main frame skeleton, reductor lifting mechanism and conveying mechanism is provided with bottom main frame skeleton, conveying mechanism top is washing station, and washing station comprises surge washing station, location and shutoff washing station successively, washing station, robot localization washing station are located in four sides, rotation pouring blows water conservancy project position, five location dry up station, vacuum drying station and cooling station; At surge washing station, workpiece is transported in the first upset cage through conveying mechanism, first clamp system clamping work pieces, the first upset cage is driven to overturn in surge rinse bath by reductor, surge adds water tank and adds water fast to surge rinse bath, and reductor drives the rotation of upset 360 degree, cage, outer surface, the water sleeve water channel hole of cleaning cylinder body, cleaned rear, the water in surge groove is discharged in the filtration system of cleaning machine; At location and shutoff washing station, lifting spraying mechanism positions cleaning to the end face of cylinder body, Shang Ge hole, left and right side system under the effect of cylinder, meanwhile, is provided with shutoff wiper mechanism and carries out shutoff cleaning to the mail gallery holes of cylinder body; Locate washing station at four sides, after workpiece conveying puts in place, location cleaning device positions cleaning to the end face of workpiece, bottom surface, front/rear end; At robot localization washing station, when workpiece arrives this station, six-axis linkage cleaning robot detects workpiece, and the further positioning workpieces of high-pressure spraying probe be arranged in manipulator is difficult to each oil duct, deep hole, the complex-shaped surface mould that clean, removes the burr in oil duct, internal chiasma hole; Blow water conservancy project position at rotation pouring, be provided with the second upset cage and the second clamp system, driven and make cylinder body realize 360 degree of rotations, the water remained in each blind hole of workpiece is poured out by reductor, the lifting bottom surface of blowing box to cylinder body positions and dries up simultaneously; Dry up station five location, location blow-dry device carries out five location to workpiece and dries up, and lift cylinder drives liftable inflatable body to decline, and positions dry up the hole in workpiece respective face; At vacuum drying station, workpiece is delivered to Minton dryer by conveying mechanism, and the remaining temperature utilizing vacuum and cylinder body to remain makes cleaning fluid fast vaporizing dry; At cooling station, by conveying mechanism, workpiece is delivered to cooling body, workpiece blocks by the stop gauge be located on raceway, utilizes cooling fan the temperature of workpiece surfaces externally and internally to be reduced.
Above-mentioned main frame skeleton side is provided with subsidiary engine skeleton, and subsidiary engine skeleton is provided with electrical control cubicles, air accumulator and cleaning machine filtration system.
Above-mentioned cleaning machine filtration system is three-stage filtration, sewage after cleaning first drains into foul water tank, foul water tank carries out first order filtration by flushing-back filtering slag extractor to cleaning fluid, cleaning fluid after filtration flows in the first filtered water tank, be stored in the second filtered water tank after cleaning transfer water pump and the one or four bag type filter carry out second level filtration again, six-axis linkage cleaning robot adopts high-pressure hydraulic pump pump water, carries out three-stage filtration by the two or four bag type filter.Foul water tank and rinsing water tank are provided with double-stage oil-water separator, double-stage oil-water separator carries out water-oil separating recycling to cleaning fluid.
Above-mentioned cleaning machine filtration system also comprises rinsing water tank, and foul water tank and rinsing water tank are respectively equipped with double-stage oil-water separator, double-stage oil-water separator carries out water-oil separating recycling to cleaning fluid.
Above-mentioned cleaning machine filtration system also comprises rinsing water tank, the second filtered water tank and rinsing water tank is respectively equipped with electric heater and electric heater heats cleaning fluid.
Liquid level gauge is equipped with in above-mentioned all water tanks.
Above-mentioned cleaning machine is also provided with automatic fog dispersal system, and it is arranged on the top of main frame skeleton.
Above-mentioned automatic fog dispersal system comprises condensation pins day with fog, Cool-water Machine for Industry, vavuum pump and suction nebelwind machine.
Above-mentioned cleaning machine is also provided with lubricating system, and it lubricates for complete machine.
On at robot localization washing station, cleaning pressure is 300bar-500bar.
The present invention achieves following technique effect:
The present invention, specially for a kind of high efficiency of engine cylinder-body, the advanced cleaning equipment of high-cleanness, high, is particularly directed to the engine cylinder-body that appearance and size is large, complex structure, each deep hole, die cavity are difficult to cleaning.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1 is cleaning machine front view;
Fig. 2 is the top view of cleaning machine;
Fig. 3 is the top view of cleaning machine.
Detailed description of the invention
Shown in accompanying drawing 1-3, a kind of engine cylinder-body robot washer, it comprises main frame skeleton 1, reductor lifting mechanism 4 and conveying mechanism 5 is provided with bottom main frame skeleton, conveying mechanism top is washing station, and washing station comprises surge washing station, location and shutoff washing station successively, washing station, robot localization washing station are located in four sides, rotation pouring blows water conservancy project position, five location dry up station, vacuum drying station and cooling station; At surge washing station, workpiece is transported in the first upset cage 6 through conveying mechanism, first clamp system 7 clamping work pieces, the first upset cage 6 is driven to overturn in surge rinse bath 34 by reductor, surge adds water tank 2 and adds water fast to surge rinse bath, and reductor drives the rotation of upset 360 degree, cage, outer surface, the water sleeve water channel hole of cleaning cylinder body, cleaned rear, the water in surge groove is discharged in the filtration system of cleaning machine; At location and shutoff washing station, lifting spraying mechanism 3 positions cleaning to the end face of cylinder body, Shang Ge hole, left and right side system under the effect of cylinder, meanwhile, is provided with shutoff wiper mechanism and carries out shutoff cleaning to the mail gallery holes of cylinder body; Locate washing station at four sides, after workpiece conveying puts in place, the end face of location cleaning device 8 pairs of workpiece, bottom surface, front/rear end position cleaning; At robot localization washing station, when workpiece arrives this station, six-axis linkage cleaning robot 9 detects workpiece, and the further positioning workpieces of high-pressure spraying probe be arranged in manipulator is difficult to each oil duct, deep hole, the complex-shaped surface mould that clean, removes the burr in oil duct, internal chiasma hole; Blow water conservancy project position at rotation pouring, be provided with the second upset cage 11 and the second clamp system 10, driven by reductor and make cylinder body realize 360 degree of rotations, the water remained in each blind hole of workpiece is poured out, the bottom surface being simultaneously elevated blowing box 37 pairs of cylinder bodies positions and dries up; Dry up station five location, blow-dry device 13 pairs of workpiece in location carry out five location and dry up, and lift cylinder drives liftable inflatable body 12 to decline, and positions dry up the hole in workpiece respective face; At vacuum drying station, workpiece is delivered to Minton dryer 14 by conveying mechanism, and the remaining temperature utilizing vacuum and cylinder body to remain makes cleaning fluid fast vaporizing dry; At cooling station, by conveying mechanism, workpiece is delivered to cooling body 15, workpiece blocks by the stop gauge be located on raceway, utilizes cooling fan the temperature of workpiece surfaces externally and internally to be reduced.
Preferably, described main frame skeleton side is provided with subsidiary engine skeleton 33, and subsidiary engine skeleton is provided with electrical control cubicles 32, air accumulator 19 and cleaning machine filtration system.Described cleaning machine filtration system is three-stage filtration, sewage after cleaning first drains into foul water tank 29, foul water tank carries out first order filtration by flushing-back filtering slag extractor 18 pairs of cleaning fluids, cleaning fluid after filtration flows in the first filtered water tank 30, be stored in the second filtered water tank 31 after cleaning transfer water pump the 21 and the 1 bag type filter 35,36 carries out second level filtration again, six-axis linkage cleaning robot adopts high-pressure hydraulic pump 25 pump water, carries out three-stage filtration by the two or four bag type filter 26.Foul water tank 29 and rinsing water tank are provided with double-stage oil-water separator 20, double-stage oil-water separator 27 pairs of cleaning fluids carry out water-oil separating recycling.Described cleaning machine filtration system also comprises rinsing water tank 22, and foul water tank 29 and rinsing water tank are respectively equipped with double-stage oil-water separator 20, double-stage oil-water separator 27 pairs of cleaning fluids carry out water-oil separating recycling.Described cleaning machine filtration system also comprises rinsing water tank 22, second filtered water tank 31 and rinsing water tank is respectively equipped with electric heater 38 and electric heater 24 pairs of cleaning fluids heat.Liquid level gauge 23 is equipped with in above-mentioned all water tanks.Described cleaning machine is also provided with automatic fog dispersal system 16, and it is arranged on the top of main frame skeleton.Described automatic fog dispersal system comprises condensation pins day with fog 39, Cool-water Machine for Industry 40, vavuum pump 41 and inhales nebelwind machine 42.Described cleaning machine is also provided with lubricating system 17, and it lubricates for complete machine.At robot localization washing station, cleaning pressure is 300bar-500bar.

Claims (11)

1. an engine cylinder-body robot washer, it is characterized in that: it comprises main frame skeleton (1), reductor lifting mechanism (4) and conveying mechanism (5) is provided with bottom main frame skeleton, conveying mechanism top is washing station, and washing station comprises surge washing station, location and shutoff washing station successively, washing station, robot localization washing station are located in four sides, rotation pouring blows water conservancy project position, five location dry up station, vacuum drying station and cooling station; At surge washing station, workpiece is transported in the first upset cage (6) through conveying mechanism, first clamp system (7) clamping work pieces, the first upset cage (6) is driven to overturn in surge rinse bath (34) by reductor, surge adds water tank (2) and adds water fast to surge rinse bath, and reductor drives the rotation of upset 360 degree, cage, outer surface, the water sleeve water channel hole of cleaning cylinder body, cleaned rear, the water in surge groove is discharged in the filtration system of cleaning machine; At location and shutoff washing station, lifting spraying mechanism (3) positions cleaning to the end face of cylinder body, Shang Ge hole, left and right side system under the effect of cylinder, meanwhile, is provided with shutoff wiper mechanism and carries out shutoff cleaning to the mail gallery holes of cylinder body; Locate washing station at four sides, after workpiece conveying puts in place, location cleaning device (8) positions cleaning to the end face of workpiece, bottom surface, front/rear end; At robot localization washing station, when workpiece arrives this station, six-axis linkage cleaning robot (9) detects workpiece, and the further positioning workpieces of high-pressure spraying probe be arranged in manipulator is difficult to each oil duct, deep hole, the complex-shaped surface mould that clean, removes the burr in oil duct, internal chiasma hole; Water conservancy project position is blown at rotation pouring, be provided with the second upset cage (11) and the second clamp system (10), being driven by reductor makes cylinder body realize 360 degree of rotations, and the water remained in each blind hole of workpiece is poured out, and is elevated blowing box (37) bottom surface to cylinder body simultaneously and positions and dry up; Dry up station five location, location blow-dry device (13) is carried out five location to workpiece and is dried up, and lift cylinder drives liftable inflatable body (12) to decline, and positions dry up the hole in workpiece respective face; At vacuum drying station, Minton dryer (14) delivered to by workpiece by conveying mechanism, and the remaining temperature utilizing vacuum and cylinder body to remain makes cleaning fluid fast vaporizing dry; At cooling station, by conveying mechanism, workpiece is delivered to cooling body (15), workpiece blocks by the stop gauge be located on raceway, utilizes cooling fan the temperature of workpiece surfaces externally and internally to be reduced.
2. engine cylinder-body robot washer according to claim 1, is characterized in that: described main frame skeleton side is provided with subsidiary engine skeleton (33), and subsidiary engine skeleton is provided with electrical control cubicles (32), air accumulator (19) and cleaning machine filtration system.
3. engine cylinder-body robot washer according to claim 2, it is characterized in that: described cleaning machine filtration system is three-stage filtration, sewage after cleaning first drains into foul water tank (29), foul water tank carries out first order filtration by flushing-back filtering slag extractor (18) to cleaning fluid, cleaning fluid after filtration flows in the first filtered water tank (30), again through cleaning transfer water pump (21) and the one or four bag type filter (35, 36) be stored in the second filtered water tank (31) after carrying out second level filtration, six-axis linkage cleaning robot adopts high-pressure hydraulic pump (25) pump water, three-stage filtration is carried out by the two or four bag type filter (26).
4. foul water tank (29) and rinsing water tank are provided with double-stage oil-water separator (20), double-stage oil-water separator (27) carries out water-oil separating recycling to cleaning fluid.
5. engine cylinder-body robot washer according to claim 2, it is characterized in that: described cleaning machine filtration system also comprises rinsing water tank (22), foul water tank (29) and rinsing water tank are respectively equipped with double-stage oil-water separator (20), double-stage oil-water separator (27) carries out water-oil separating recycling to cleaning fluid.
6. engine cylinder-body robot washer according to claim 2, it is characterized in that: described cleaning machine filtration system also comprises rinsing water tank (22), the second filtered water tank (31) and rinsing water tank are respectively equipped with electric heater (38) and electric heater (24) heats cleaning fluid.
7. the engine cylinder-body robot washer according to claim 4 or 5, is characterized in that: be equipped with liquid level gauge (23) in above-mentioned all water tanks.
8. engine cylinder-body robot washer according to claim 1, is characterized in that: described cleaning machine is also provided with automatic fog dispersal system (16), and it is arranged on the top of main frame skeleton.
9. engine cylinder-body robot washer according to claim 6, is characterized in that: described automatic fog dispersal system comprises condensation pins day with fog (39), Cool-water Machine for Industry (40), vavuum pump (41) and inhales nebelwind machine (42).
10. engine cylinder-body robot washer according to claim 1, is characterized in that: described cleaning machine is also provided with lubricating system (17), and it lubricates for complete machine.
11. engine cylinder-body robot washers according to claim 1, is characterized in that: at robot localization washing station, cleaning pressure is 300bar-500bar.
CN201310587914.8A 2013-11-21 2013-11-21 A kind of engine cylinder-body robot washer Expired - Fee Related CN104646358B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310587914.8A CN104646358B (en) 2013-11-21 2013-11-21 A kind of engine cylinder-body robot washer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310587914.8A CN104646358B (en) 2013-11-21 2013-11-21 A kind of engine cylinder-body robot washer

Publications (2)

Publication Number Publication Date
CN104646358A true CN104646358A (en) 2015-05-27
CN104646358B CN104646358B (en) 2016-09-21

Family

ID=53238285

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201310587914.8A Expired - Fee Related CN104646358B (en) 2013-11-21 2013-11-21 A kind of engine cylinder-body robot washer

Country Status (1)

Country Link
CN (1) CN104646358B (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105665333A (en) * 2016-03-01 2016-06-15 中船重工河北清洗机有限公司 Vehicle large cylinder multifunctional cleaning machine
CN106076945A (en) * 2016-08-02 2016-11-09 宜昌英汉超声电气有限公司 Mixed flow cleaning machine
CN106111616A (en) * 2016-08-26 2016-11-16 无锡市湖昌机械制造有限公司 The final cleaning machine of cylinder cover robot
CN106269752A (en) * 2016-08-30 2017-01-04 安徽好运机械有限公司 A kind of forklift fuel tank cleans line
CN106733769A (en) * 2016-11-30 2017-05-31 广州市花都全球自动变速箱有限公司 For the cleaning device of automatic transmission casing
CN109107760A (en) * 2018-07-27 2019-01-01 淮南国力液压装备有限公司 A kind of step-by-step movement cleaning machine rinsing cistern system
CN109647776A (en) * 2018-12-28 2019-04-19 周艳春 A kind of auto parts and components power assembly cleaning machine
CN110918578A (en) * 2018-09-20 2020-03-27 安徽合大环境检测有限公司 Cuvette automatic cleaning system in laboratory treatment
CN111054688A (en) * 2019-12-31 2020-04-24 浙江万得凯流体设备科技股份有限公司 Ultrasonic cleaning device and control method thereof

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105665333A (en) * 2016-03-01 2016-06-15 中船重工河北清洗机有限公司 Vehicle large cylinder multifunctional cleaning machine
CN106076945A (en) * 2016-08-02 2016-11-09 宜昌英汉超声电气有限公司 Mixed flow cleaning machine
CN106111616A (en) * 2016-08-26 2016-11-16 无锡市湖昌机械制造有限公司 The final cleaning machine of cylinder cover robot
CN106269752A (en) * 2016-08-30 2017-01-04 安徽好运机械有限公司 A kind of forklift fuel tank cleans line
CN106733769A (en) * 2016-11-30 2017-05-31 广州市花都全球自动变速箱有限公司 For the cleaning device of automatic transmission casing
CN109107760A (en) * 2018-07-27 2019-01-01 淮南国力液压装备有限公司 A kind of step-by-step movement cleaning machine rinsing cistern system
CN110918578A (en) * 2018-09-20 2020-03-27 安徽合大环境检测有限公司 Cuvette automatic cleaning system in laboratory treatment
CN110918578B (en) * 2018-09-20 2020-11-27 安徽合大环境检测有限公司 Cuvette automatic cleaning system in laboratory treatment
CN109647776A (en) * 2018-12-28 2019-04-19 周艳春 A kind of auto parts and components power assembly cleaning machine
CN111054688A (en) * 2019-12-31 2020-04-24 浙江万得凯流体设备科技股份有限公司 Ultrasonic cleaning device and control method thereof

Also Published As

Publication number Publication date
CN104646358B (en) 2016-09-21

Similar Documents

Publication Publication Date Title
CN105275613B (en) A kind of cleaning machine for cylinder block
CN103372548B (en) Large aluminum fin automatic cleaning device and method
CN106964588A (en) A kind of epitaxial wafer cleaning device produced for LED lamp
CN203059587U (en) Two-chamber cleaning system
CN205324243U (en) Axle housing ultrasonic cleaning line
CN103464430A (en) Multistation full-automatic cylinder sleeve cleaning machine
CN102343344B (en) Deep-curvature glass cleaning machine
CN201217003Y (en) Multifunctional bearing cleaning machine
CN105728383B (en) A kind of automatic flushing device for auto parts
CN103658091B (en) A kind of Multifunctional rotary fountain cleaning device and method
CN203540984U (en) Full-automatic cleaning and oil removing device
CN201579221U (en) Cleaning machine
CN206064927U (en) Housing class foundry goods automatic rinser
JP2014050833A (en) Environment-friendly integrated pallet washing and drying apparatus having air circulation drying structure
CN103894378B (en) Oil sump cleaning device
CN201807576U (en) Ultrasonic cleaner
CN104190961B (en) Novel machine tool
CN103008274A (en) Cylinder part cleaning machine
CN105312269A (en) Crankshaft cleaning machine
CN205310073U (en) Wet abrasive blasting device
CN103008305B (en) Full-automatic cylinder barrel washing machine
CN205628765U (en) Full -automatic mould washing machine
CN101648190B (en) Washer adopting plurality of mechanical arms for conveying parts
CN101695700A (en) Ultrasonic wave cleaner for coating of optical lens and treatment method thereof
CN104746638B (en) Powerful sludge slag-liquid separation car

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
EXSB Decision made by sipo to initiate substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160921

Termination date: 20181121